Table Of Contents - Club Car Carryall 500 2019 Maintenance And Service Manual

CONTENTS
SECTION 1 - Safety......................................................................................................................................... 1-1
Safety Details ................................................................................................................................................ 1-1
Personal Safety ......................................................................................................................................... 1-1
Machine Safety.......................................................................................................................................... 1-1
Information................................................................................................................................................ 1-1
General Warnings.......................................................................................................................................... 1-1
Disable The Vehicle ................................................................................................................................... 1-3
Disconnect the Battery- Gasoline Vehicles .................................................................................................. 1-4
Connect the Battery- Gasoline Vehicles....................................................................................................... 1-4
Disconnect the Batteries - Electric Vehicles ................................................................................................ 1-5
Connect the Batteries - Electric Vehicles .................................................................................................... 1-5
Recycling Lead-Acid Batteries .................................................................................................................... 1-5
International safety symbols on batteries ..................................................................................................... 1-6
SECTION 2 - Vehicle Specifications.................................................................................................................. 2-1
Vehicle Specifications .................................................................................................................................... 2-1
Vehicle Specifications - Electric Vehicles .................................................................................................... 2-1
QuiQ Battery Charger Specifications........................................................................................................... 2-3
Vehicle Specifications - Gasoline Vehicles .................................................................................................. 2-4
SECTION 3 - General Information..................................................................................................................... 3-1
Model Identification........................................................................................................................................ 3-1
Storage - Electric Vehicles ............................................................................................................................. 3-2
Preparing the Electric Vehicle for Extended Storage..................................................................................... 3-2
Returning the Stored Electric Vehicle to Service .......................................................................................... 3-3
Storage - Gasoline Vehicles........................................................................................................................... 3-4
Preparing the Gasoline Vehicle for Extended Storage .................................................................................. 3-4
Returning the Stored Gasoline Vehicle to Service ........................................................................................ 3-5
SECTION 4 - Body and Trim ............................................................................................................................ 4-1
Cleaning the Vehicle ...................................................................................................................................... 4-1
Seat Cleaning............................................................................................................................................ 4-1
Front Body Repair ......................................................................................................................................... 4-2
Light Scratches.......................................................................................................................................... 4-2
Abrasions and Haze .................................................................................................................................. 4-2
Large Scratches and Abrasions .................................................................................................................. 4-2
Front Body .................................................................................................................................................... 4-2
Brushguard Removal ................................................................................................................................. 4-2
Brushguard Installation .............................................................................................................................. 4-3
Cowl Removal ........................................................................................................................................... 4-4
Cowl Installation ........................................................................................................................................ 4-4
Grille Removal........................................................................................................................................... 4-5
Grille Installation ........................................................................................................................................ 4-6
Front Bumper and Side Fender Removal .................................................................................................... 4-8
Front Bumper and Side Fender Installation.................................................................................................. 4-8
Instrument Panel Removal ......................................................................................................................... 4-9
Instrument Panel Installation ...................................................................................................................... 4-9
Dash Removal......................................................................................................................................... 4-10
Dash Installation ...................................................................................................................................... 4-10
Tilt Bed ....................................................................................................................................................... 4-12
Tilt Bed Removal ..................................................................................................................................... 4-12
Tilt Bed Installation .................................................................................................................................. 4-12
Bed Latch Assembly Removal .................................................................................................................. 4-14
Bed Latch Assembly Installation ............................................................................................................... 4-14
Rear Fenders and Tailskirt............................................................................................................................ 4-16
Rear Fender and Tailskirt Removal ........................................................................................................... 4-16
2019 Carryall 500 and 700 Maintenance and Service Manual Page iii