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WHEEL BRAKE ASSEMBLIES
FRONT BRAKE CABLE REMOVAL
1.
Remove bow-tie pin (9) and clevis pin (6) from brake lever arm on front brake cluster (Figure 6-23, Page 6-14).
2.
Remove E-clip (7) from brake cable housing at the front spindle bracket and remove cable (8 or 18) from spindle.
3.
Remove bow-tie pin (9), clevis pin (6), and E-clip (7) from brake cable (8 or 18) at equalizer (2).
4.
Remove bolt (15) and nut (17) from brake cable clamp (10).
5.
Note location and number of wire ties securing brake cable to chassis (Figure 6-24, Page 6-15). Cut wire ties
and remove front brake cable from vehicle.
FRONT BRAKE CABLE INSTALLATION
1.
Place brake cable (8 or 18) through frame mounting hole behind equalizer (2) and install E-clip (7) on cable
housing (Figure 6-23, Page 6-14).
2.
Attach brake cable clevis to equalizer (2) with clevis pin (6) and new bow-tie pin (9).
3.
Route inner cable (8) through slot opening in passenger-side of I-beam (A).
4.
Route outer cable (18) over rear brake equalizer rod (B) and through slot opening in driver-side of I-beam (C).
5.
Route cables (8 and 18) along inside of frame rails towards front of vehicle (Figure 6-23, Page 6-14); through
gap between floorboard and tubular crossmember; under cowl frame supports; and crisscross above shock
support as shown (Figure 6-24, Page 6-15).
6.
Secure brake cable clamp (10) with a bolt (15) and nut (17) (Figure 6-23, Page 6-14).
7.
Attach brake cable (8 or 18) through the front spindle bracket with E-clip (7).
8.
Attach brake cable clevis to brake lever arm with clevis pin (6) and a new bow-tie pin (9).
9.
At original locations, secure brake cable (8 or 18) to chassis with new wire ties (Figure 6-24, Page 6-15).
10.
Adjust brakes. See Brake Adjustment on page 6-6.
3190
Figure 6-24 Front Brake Cable Routing Under Cowl and Wire Tie Locations
2019 Carryall 500 and 700 Maintenance and Service Manual
6
Front Brake Cables
Page 6-15
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Troubleshooting
