Club Car Carryall 500 2019 Maintenance And Service Manual page 528

Reassembly
Install Crankshaft Position Sensor
NOTE: Ensure all parts are clean, undamaged and free
of debris and make sure electrical connectors
have seal in place.
NOTE: When mounting ground wire on bottom screw of
bracket, ensure ground wire is routed outside
and away from fl ywheel.
1. Install crankshaft position sensor to bracket. Torque
screw to 4.2 N·m (37 in. lb.).
2. Install crankshaft position sensor and bracket
assembly to crankcase posts.
3. Secure bracket assembly to crankcase posts.
Torque bracket screws to 7.3 N·m (65 in. lb.).
4. Push electrical connector on crankshaft position
sensor making sure a good connection is made.
Blower Housing Components
E
C
B
Blower Housing
A
Screen
C Screw
E Clamp
Install Blower Housing
Install blower housing on crankcase with screws. Torque
screws to 10 N·m (89 in. lb.).
Install Blower Housing Screen
Install blower housing screen on blower housing using
screws. Torque screws to 7.3 N·m (65 in. lb.).
Install Wiring Harness Clamp
Insert wiring harness into clamp and install clamp
with wiring harness to blower housing. Tighten screw
securely.
76
D
A
B Screw
D Blower Housing
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Install Cylinder Shield
A
A Ground Stud
C Cylinder Shield
1. Install cylinder shield on cylinder head; secure with
ground stud and screw as shown. Torque stud and
screw to 8 N·m (71 in. lb.).
2. If removed, install ignition coil onto cylinder shield.
Torque screw to 10.2 N·m (90 in. lb.).
3. Plug connector into ignition coil.
Fuses and ECU Components
E
C
A Fuses/Fuse Holders
C Screw
E Ignition Coil
Install Electronic Control Unit (ECU)
NOTE: ECU pins should be coated with a thin layer of
electrical grease to prevent fretting and
corrosion and may need to be reapplied if ECU
is being reused.
1. Connect Black and Grey electrical connectors.
Connectors and ECU are keyed in such a way so
they cannot be installed incorrectly.
2. Install ECU to cylinder shield using screws. Wire
harness clip secures with screw closest to fl ywheel.
Torque screws to 8 N·m (71 in. lb.).
3. Install fuses into holders on cylinder shield.
D
C
B
B Screw
D Cylinder Head
A
B
D
C
B ECU
D Cable Clip
17 690 15 Rev. --