Club Car Carryall 500 2019 Maintenance And Service Manual page 10

Programming ............................................................................................................................................. 11-24
Cloning .................................................................................................................................................. 11-24
Favorites.................................................................................................................................................... 11-24
HHP Settings ............................................................................................................................................. 11-25
Plot & Log .................................................................................................................................................. 11-26
Plot........................................................................................................................................................ 11-26
Log ........................................................................................................................................................ 11-26
CDT Troubleshooting .................................................................................................................................. 11-27
Connection Tests ........................................................................................................................................ 11-28
SECTION 12 - Electrical System Troubleshooting: IQ Plus Electric Vehicles...................................................... 12-1
General Information ..................................................................................................................................... 12-1
Accessories............................................................................................................................................. 12-1
Charge Indicator Light.............................................................................................................................. 12-1
Key Differences: IQ Plus with QuiQ Charger vs. IQ Plus Charger ............................................................... 12-1
Features ................................................................................................................................................. 12-2
Sonic Weld, Diode, and 10k Ohm Resistor Locations ..................................................................................... 12-4
Troubleshooting........................................................................................................................................... 12-5
Troubleshooting the Vehicle with the CDT ................................................................................................. 12-5
Troubleshooting Guide 1 .......................................................................................................................... 12-6
Troubleshooting Guide 2 .......................................................................................................................... 12-9
Test Procedures ......................................................................................................................................... 12-11
Testing Basics ........................................................................................................................................ 12-11
SECTION 13 - Electrical Components: IQ Plus Electric Vehicles....................................................................... 13-1
Key Switch .................................................................................................................................................. 13-1
Testing the Key Switch ............................................................................................................................. 13-1
Key Switch Removal ................................................................................................................................ 13-1
Key Switch Installation ............................................................................................................................. 13-1
Forward/Reverse Rocker Switch................................................................................................................... 13-3
Forward/Reverse Rocker Switch Removal................................................................................................. 13-3
Forward/Reverse Rocker Switch Installation .............................................................................................. 13-3
Run/Tow Switch........................................................................................................................................... 13-3
Run/Tow Switch Removal......................................................................................................................... 13-4
Run/Tow Switch Installation ...................................................................................................................... 13-4
Circuit Breaker ............................................................................................................................................ 13-4
Circuit Breaker Removal .......................................................................................................................... 13-4
Circuit Breaker Installation........................................................................................................................ 13-4
Motor Controller Output Regulator (MCOR) ................................................................................................... 13-6
Testing the MCOR ................................................................................................................................... 13-6
MCOR Removal ...................................................................................................................................... 13-6
MCOR Installation ................................................................................................................................... 13-6
Reverse Buzzer........................................................................................................................................... 13-7
Reverse Buzzer Removal......................................................................................................................... 13-7
Reverse Buzzer Installation ...................................................................................................................... 13-7
Speed controller cover ................................................................................................................................. 13-7
Removing the Speed Controller Cover ...................................................................................................... 13-7
Installing the Speed Controller Cover ........................................................................................................ 13-7
Solenoid...................................................................................................................................................... 13-8
Solenoid Removal ................................................................................................................................... 13-8
Solenoid Installation................................................................................................................................. 13-8
Speed Controller ......................................................................................................................................... 13-9
Speed Controller Removal ....................................................................................................................... 13-9
Speed Controller Installation..................................................................................................................... 13-9
Charge Indicator Light................................................................................................................................. 13-11
Testing the Charge Indicator Light............................................................................................................ 13-11
Charge Indicator Light Removal............................................................................................................... 13-11
Charge Indicator Light Installation ............................................................................................................ 13-11
SECTION 14 - Batteries: IQ Plus Electric Vehicles........................................................................................... 14-1
General Information ..................................................................................................................................... 14-1
Page viii 2019 Carryall 500 and 700 Maintenance and Service Manual