Engine Removal - Club Car Carryall 500 2019 Maintenance And Service Manual

20

Engine Removal

ENGINE REMOVAL
See General Warnings on page 1-1.
CAUTION
• Before removal and disassembly, clean the engine.
1. Disconnect the battery.
2. Disconnect the spark plug wire.
3. For some vehicles, the engine can be removed by lifting it up and out of the chassis. For other vehicles, it is
easier to remove the entire powertrain assembly first. If removing the powertrain, see Transaxle Removal.
4. Loosen the clamp and disconnect the air intake hose from the engine.
5. Disconnect the fuel line. See Fuel Line Removal.
6. Remove the screw (1) (Figure 20-1, Page 20-2)
7. Remove the throttle body cover (2).
8. Loosen the clamp and disconnect the vent line (3).
9. Disconnect the engine wire harness from the main harness.
10. Remove the governor cable. See Governor Cable Removal.
11. Remove the accelerator cable. See Accelerator Cable Removal.
12. Disconnect the ground cable from the engine (4).
13. Remove the starter/generator and belt. See Starter/Generator Removal.
14. Remove the drive clutch. See Drive Clutch Removal.
15. Remove the muffler. See Muffler Removal.
Page 20-2 2019 Carryall 500 and 700 Maintenance and Service Manual
Figure 20-1 Throttle Cover and Ground Cable Removal
ENGINE (KOHLER ECH440)