Rear Brake Cluster Removal; Rear Brake Cluster Installation - Club Car Carryall 500 2019 Maintenance And Service Manual

WHEEL BRAKE ASSEMBLIES

REAR BRAKE CLUSTER REMOVAL

1. Place chocks at the front wheels, loosen the lug nuts on the rear wheels and lift the rear of the vehicle with a
chain hoist or floor jack. Place jack stands under the axle tubes to support the vehicle.
2. Release park brake and loosen equalizer retaining nuts (1 and 5) on equalizer rod (2) to slightly loosen brake
cable (Figure 6-15, Page 6-7).
3. Remove the rear wheels and then the brake drums. See following NOTE.
NOTE: When servicing vehicles with brake drums that cannot be removed by normal methods, perform step 4 of
Brake Shoe Removal on page 6-1, then continue with this procedure.
4. For electric vehicles: Remove the axle shaft. See Axle Shaft and Oil Seal Removal, Section 17, Page 17-1.
For gasoline vehicles: Remove the wheel hub assembly. See Rear Hub Removal, Section 24, Page 24-4.
5. Remove bow-tie pin (17) and clevis pin (16) from brake cable (Figure 6-20, Page 6-9).
6. Remove 4 bolts (20) and cone lock nuts (19) that mount the brake cluster to the transaxle (Figure 6-20, Page 6-9).
7. Remove rear brake cluster assembly from transaxle.

REAR BRAKE CLUSTER INSTALLATION

1. Install in reverse order of disassembly. Use new bow tie locking pins when installing brake cables. See following
CAUTION for Electric Vehicles.
CAUTION
• Clean any residual oil from the exposed end of the axle tube and from the oil seal area prior to
installing the axle shaft.
2. Be sure bolts (20) and new lock nuts (19) are used to mount the brake cluster (Figure 6-20, Page 6-9).
3. Tighten nuts to 17 ft·lb (23.0 N·m). If torquing the bolt heads, torque to 30 ft·lb (40 N·m). See following
WARNING for Electric Vehicles.
WARNING
• Be sure retaining ring is properly seated in groove. If ring is not properly installed, axle assembly will
separate from transaxle and damage axle assembly and other components. Loss of vehicle control
could result in severe personal injury or death.
4. For electric vehicles: Install the axle shaft. See Axle Shaft and Oil Seal Installation, Section 17, Page 17-4.
For gasoline vehicles: Install the wheel hub assembly. See Rear Hub Installation, Section 24, Page 24-4.
5. Adjust brakes as previously described in this section.
2019 Carryall 500 and 700 Maintenance and Service Manual
Brake Cluster Removal and Installation
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