Club Car Carryall 500 2019 Maintenance And Service Manual page 469

Gasoline vehicle with kohler ech440 engine electric vehicle with quiq charger
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TOOLS
Description
Flywheel Puller
For properly removing fl ywheel from engine.
Hose Removal Tool, Dual Size/End (also available in EFI Service Kit)
Used to properly remove fuel hose from engine components.
Hydraulic Valve Lifter Tool
For removing and installing hydraulic lifters.
Ignition System Tester
For testing output on all systems, including CD.
Inductive Tachometer (Digital)
For checking operating speed (RPM) of an engine.
Off set Wrench (K and M Series)
For removing and reinstalling cylinder barrel retaining nuts.
Oil Pressure Test Kit
For testing/verifying oil pressure on pressure lubricated engines.
Rectifi er-Regulator Tester (120 volt current)
Rectifi er-Regulator Tester (240 volt current)
For testing rectifi er-regulators.
Components of 25 761 20-S and 25 761 41-S
CS-PRO Regulator Test Harness
Special Regulator Test Harness with Diode
Spark Advance Module (SAM) Tester
For testing SAM (ASAM and DSAM) on engines with SMART-SPARK
Starter Servicing Kit (All Starters)
For removing and reinstalling drive retaining rings and brushes.
Individual component available:
Starter Brush Holding Tool (Solenoid Shift)
Stepper Motor Controller Tool
For testing operation of stepper motor/Digital Linear Actuator (DLA).
Jumper Lead Tool
For use with Stepper Motor Controller Tool to test rotary stepper motor.
Triad/OHC Timing Tool Set
For holding cam gears and crankshaft in timed position while installing timing belt.
Valve Guide Reamer (K and M Series)
For properly sizing valve guides after installation.
Valve Guide Reamer O.S. (Command Series)
For reaming worn valve guides to accept replacement oversize valves. Can be used
in low-speed drill press or with handle below for hand reaming.
Reamer Handle
For hand reaming using Kohler 25 455 12-S reamer.
AIDS
Description
Camshaft Lubricant (Valspar ZZ613)
Dielectric Grease (GE/Novaguard G661)
Dielectric Grease
Kohler Electric Starter Drive Lubricant (Inertia Drive)
Kohler Electric Starter Drive Lubricant (Solenoid Shift)
RTV Silicone Sealant
Loctite
®
5900
®
Heavy Body in 4 oz. aerosol dispenser.
Only oxime-based, oil resistant RTV sealants, such as those listed, are approved
for use. Permatex
®
the Right Stuff
5910
are recommended for best sealing characteristics.
®
Spline Drive Lubricant
17 690 15 Rev. --
®
1 Minute Gasket™ or Loctite
KohlerEngines.com
SE Tools KLR-82408
Kohler 25 455 20-S
Kohler 25 761 38-S
Kohler 25 455 01-S
Design Technology Inc.
Kohler 52 455 04-S
Kohler 25 761 06-S
Kohler 25 761 20-S
Kohler 25 761 41-S
Design Technology Inc.
Kohler 25 761 40-S
.
SE Tools KLR-82411
SE Tools KLR-82416
Kohler 25 455 21-S
Kohler 25 518 43-S
Kohler 28 761 01-S
Design Technology Inc.
Kohler 25 455 12-S
Design Technology Inc.
Kohler 25 357 14-S
Kohler 52 357 01-S
Kohler 52 357 02-S
Kohler 25 597 07-S
®
Nos. 5900
®
or
Loctite
Loctite
Loctite
Permatex
Minute Gasket™
Kohler 25 357 12-S
Tools and Aids
Source/Part No.
DTI-110
DTI-031R
DTI-033R
DTI-K828
DTI-K830
Source/Part No.
Kohler 25 357 11-S
Loctite
®
51360
Loctite
5910
®
®
®
Ultra Black 598™
Ultra Blue 587™
®
Ultra Copper 5920™
®
the Right Stuff
1
®
®
17

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Carryall 700 2019

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