Drive Clutch Assembly - Club Car Carryall 500 2019 Maintenance And Service Manual

23
Drive Clutch
5. Inspect the primary weights (8) and the hub casting for wear. If the primary weights show signs they are touching
the casting, the tips of the weights have worn beyond specification and they must be replaced.
6. Inspect the pins on the primary weights (8). There should be no measurable wear. Replace them if they are
worn, scratched, or damaged.
7. Inspect the drive belt pulley sheaves for excessive wear or damage. If the sheaves are excessively worn or
damaged, replace the entire fixed sheave.

DRIVE CLUTCH ASSEMBLY

1. Install the spring (15) into the cup of the idler spacer (17).
2. Install the spacer (14) onto the shaft of the fixed sheave.
3. Install a new spiral backup ring (11) in each end of the bore of the moveable sheave (13).
4. Install the moveable sheave (13) onto the shaft of the fixed sheave (18).
CAUTION
• To avoid damaging the spiral back-up rings, be very careful when installing the moveable sheave.
4.1. Rotate the moveable sheave clockwise while installing it onto the shaft.
4.2. Install the retaining ring (6) (Figure 23-2, Page 23-4).
5. Install the primary weights (3) on the mounting pins (4) (Figure 23-9, Page 23-9).
6. Install a wave washer (1) on each mounting pin (4). Make sure that the concave side of the washer faces the side
of the primary weight (3) with the small guide pin protruding from it (Figure 23-9, Page 23-9).
7. Install the secondary weights (2) onto the mounting pins (4) with the weight pins on the secondary weights
pointing away from the primary weights (3). The wave washers should be between the primary and secondary
weights (Figure 23-9, Page 23-9).
8. Install white plastic flat washers on each end of the mounting pin and push them against the outside surfaces of
the weights. Center the weights and washers on the mounting pin (Figure 23-11, Page 23-10).
9. Install the weight assemblies into the slots (4) in the hub casting (Figure 23-8, Page 23-8). Make sure the
mounting pin protrudes an equal amount on each side of the weights when the assemblies are in position
(Figure 23-11, Page 23-10).
606
Figure 23-11 Install White Washers
10. Install the 1/4-20 bolts (1) and washers (2) and tighten them to 10 ft·lb (13 N·m) (Figure 23-8, Page 23-8).
See following NOTE.
Page 23-10 2019 Carryall 500 and 700 Maintenance and Service Manual
CLUTCHES: GASOLINE VEHICLES