Fuel Tank Installation - Club Car Carryall 500 2019 Maintenance And Service Manual

21
Fuel Tank
3. In a well-ventilated area, set the tank upside down so that the water can drain out of it. To make sure that the tank
dries completely, allow the tank to sit for 24 hours.
4. Completely drain gas from fuel pump module and allow to module to dry.
5. After the module is completely dry, install it in fuel tank. See Fuel Pump Module Installation.
6. Store the tank upside down, with the cap installed, in a well-ventilated area.

FUEL TANK INSTALLATION

NOTE: This gasoline vehicle complies with the California Air Resources Board (CARB) and EPA evaporative
emissions regulations when equipped with SAEJ30R9 1/4 in (6.3 mm) fuel vent hose and 3/16 in (4.78 mm)
fuel vent hose. To remain in compliance with California and EPA regulations, replace any fuel vent hose on
this vehicle with Club Car fuel vent hoses or equivalent.
1. Place fuel tank (1) in vehicle (Figure 21-19, Page 21-22).
2. Secure tank with retaining strap (7).
2.1. Position the retaining strap in the indention of the tank.
2.2. Install the screw (6) into retaining strap and tighten to 26.5 in·lb (3 N·m).
3. Connect fuel pump module ground wire (5) to main wire harness. See following WARNING.
WARNING
• Always install ground wires during reassembly.
4. Connect fuel line (4) to fuel pump module (2). See Fuel Line Installation on page 21-16. See following
DANGER.
DANGER
• Ensure line is connected properly to avoid a leak that can cause a fire.
5. Install the vent line onto the fuel tank vent (3).
6. Connect the wire harness plug to fuel pump module.
7. Clean spilled fuel and remove any drained fuel from the area.
8. Connect the battery.
9. Add fuel to the fuel tank.
10. Disable the vehicle.
11. Set the Maintenance/Operate switch to MAINTENANCE.
12. Turn key switch to the ON position and check for fuel leaks. Repeat as necessary to build fuel pressure. Any
leaks found must be fixed.
DANGER
• Repair all fuel leaks before returning the vehicle to service.
13. If no leaks are found, set the Maintenance/Operate switch to OPERATE.
Page 21-24 2019 Carryall 500 and 700 Maintenance and Service Manual
FUEL SYSTEM: GASOLINE VEHICLES