Club Car Carryall 500 2019 Maintenance And Service Manual page 526

Reassembly
Cylinder Head Components
O
A Hex Jam Nut
E Push Rod Guide
I Valve Stem Seal
M Valve
Assemble Cylinder Head
NOTE: Engine utilizes valve stem seals on valves.
Always use a new seal when valves are installed
in cylinder head. Never reuse old seals.
1. Install valves into their respective positions.
2. Install new valve seals on stem of valves.
3. Install valve springs and retainers into their
respective locations in cylinder head. Support valve
heads from underneath. Using hand pressure,
compress each valve spring and slide each retainer
onto valve stem to lock in place.
74
N
M
3
1
P
4
2
Rocker Arm Pivot
B
Adjuster
F Push Rod
J Cylinder Head Screw
Cylinder Head
N
Gasket
KohlerEngines.com
K
J
I
L
F
C Rocker Arm
Valve Spring
G
Retainer
K Spark Plug
O Dowel Pin
Install Cylinder Head
1. Check to make sure there are no nicks or burrs on
sealing surfaces of cylinder head or crankcase.
2. Rotate crankshaft to position piston at TDC on
compression stroke.
3. Install dowel pins into recesses around upper
cylinder head bolt holes.
4. Install a new cylinder head gasket.
5. Apply clean engine oil under head of each cylinder
head screw.
6. Install cylinder head and start screws. Finger tighten
screws, then torque screws in increments using
sequence shown. Torque screws fi rst to 25 N·m
(221 in. lb.), then fi nally to 57.5 N·m (509 in. lb.).
H
G
D
C
A
E
B
D Rocker Arm Stud
H Valve Spring
L Cylinder Head
P Torque Sequence
17 690 15 Rev. --