Hyundai 35DS-7 Operation Manual page 92

39) In case of using new items calculate the
shim thickness as below.
(1) Shaft assembly. (Including tapered bearing
cone and cup)
(2)
Install shaft assembly into the T/M case.
(3) Measure distance from the surface of
bearing cup to that of T/M case, "X".
The height of bearing cup should be
higher than the height of T/M case so
that depth gauge and block gauge can
be used.
(4) Measure distance from the beneath of
bore fitted with bearing cup to the
transmission cover surface, "Y".
(5) Shim thickness can be acquired by ;
Measuring shim thickness
T/M cover depth - Protrusion of shaft bearing.
Item Shim thickness
Input shaft
Counter shaft
Output shaft
(6) Choose 0~0.5 (0.002
mm
(7) Assemble cover on the T/M case.
(8) Turn the T/M assembly vertically.
(9) Check shim adjustment
(10) In case that output shaft doesn't rotate
smoothly, remove shim of 0.025~0.05
(0.001~0.002 ).
in
Do not tilt the T/M assembly while
assembling the cover.
Seal ring of input shaft may be
damaged.
40) Assemble oil seal(8), 4 bolts(9, 10) and
washers into housing.
Tightening torque (9, 10): 6.6~7.2
Y-X-0.01
Y-X-0.05
Y-X-0.05
) required shim.
in
mm
kgf m
(47.7~52.1 )
lbf ft
3-50
7
9
D357TM48
D357TM49
8
10
D357TM50