Hyundai 45DS-7 Manuals

Manuals and User Guides for Hyundai 45DS-7. We have 2 Hyundai 45DS-7 manuals available for free PDF download: Operation Manual, Manual

Hyundai 45DS-7 Manual (177 pages)

Brand: Hyundai | Category: Forklifts | Size: 9 MB

Table of Contents
1
Machine Serial Number
8
Safety Hints
9
Daily Inspection
9
Do's and Don'ts
10
Seat Belts
12
No Riders
13
Pedestrians
14
Operator Protection
15
Fork Safety
16
Pinch Points
17
Travel
18
Grades, Ramps, Slopes and Inclines
19
Tip over
20
Surface and Capacity
22
Parking
23
Refueling
24
Step
25
Operator's Safety Rules
26
Operating Hazards
27
Loose Loads
27
Long and Wide Loads
28
Rear Swing
28
Low Overhead Clearance
29
Fast Turns and Hiqh Loads
29
Drop-Offs
30
Right Angle Stacking
30
Chain Slack
31
Pallets and Skids
31
Caution for Electrical Lines
32
Lifting Loads
33
Know Your Truck
34
General Locations
34
Data/Safety Plates and Decals
37
For Usa Only
37
Instruments and Controls
40
Indicator Symbols
43
Engine Oil Pressure Warning Lamp
44
Battery Charge Warning Lamp
45
Operating Lever and Switch
53
Start Switch
53
Head Lamp Switch
53
Turn Signal Switch
55
Horn Button
56
Operator Maintenance and Care
59
Daily Safety Inspection
59
Visual Checks
59
Functional Checks
60
Fuel Safety Practices
61
Starting and Operating Procedures
62
Before Operating the Truck
62
Check before Starting
63
Check before Starting Engine
64
Check Brake Fluid
65
Check Coolant Level
65
Check Hydraulic Oil Level
66
Check Parking Brake
67
Seat Adjustment
69
Starting from a Safe Condition
70
General Starting and Operating Tips
71
Starting the Engine
72
Check after Starting Engine
73
Levers and Pedals
75
Operating Safely
77
Load Handling
79
Shut down Procedure
84
Emergency Starting and Towing
85
How to Tow a Disabled Truck
85
How to Use Battery Jumper Cables
87
Planned Maintenance and Lubrication
89
Introduction
89
Safe Maintenance Practices
90
Instructions before Maintenance
93
Proper Maintenance
94
Planned Maintenance Intervals
96
Every 50 Hours Service
99
Every 250 Hours Service
100
Every 500 Hours Service
100
Every 1000 Hours Service
100
When Required
101
Maintenance Locations
102
Maintenance Chart
103
How to Perform Planned Maintenance
106
Wheel and Tires
107
Replacement and Check
108
Removing and Installing
108
Air Cleaner Element
109
Transmission Oil
111
Differential Case
111
Hydraulic Tank
112
Cooling System
113
Tire Replacement
113
Fuses Replacement
114
Functional Tests
116
Air Cleaning
121
Lubrication Chart
124
Greasing Point
127
Handling Machine in Extremely Hot Places
129
Cold Weather Operation
130
Storage
131
Before Storage
131
During Storage
131
After Storage
131
Transport
132
Loading and Unloading by Crane
133
Rear View
133
Recommendation Table for Lubricants
134
New Machine
134
Fuel and Lubricants
135
Specifications
138
Specification Table
138
Main Control Valve
144
Tightening Torque
156
Troubleshooting
158
Engine System
158
Electrical System
159
Steering System
164
Brake System
165
Hydraulic System
167
Testing and Adjusting
168
Engine System
168
Radiator Cap
170
Fuel Filter(Diesel)
170
Engine Oil
170
Drive System
172
Gear Shift Lever
172
Oil Leakage
172
Check Oil Level
174
Travel System
175
Steering Axle
175
Steering System
176
Steering Wheel
176
Adjustment of Parking Brake Lever
177

Hyundai 45DS-7 Operation Manual (246 pages)

Brand: Hyundai | Category: Forklifts | Size: 13 MB

Table of Contents
1
Group 1 Safety Hints
12
Group 2 Specifications
16
Group 3 Periodic Replacement
25
Section 2 Removal and Installation of Unit
26
- Group 1 Structure
  27
- Group 2 Removal and Installation of Unit
  28
Section 3 Power Train System
42
Section 4 Brake System
94
Section 5 Steering System

107
Section 6 Hydraulic System

144
- Group 1 Structure and Function
  145
- Group 2 Operational Checks and Troubleshooting
  163
- Group 3 Disassembly and Assembly
  168
- Group 1 Component Location
  196
- Group 2 Electrical Circuit
  198
- Group 3 Component Specification
  218
- Group 4 Connector Destination
  220
- Group 5 Troubleshooting
  224
- Section 8 Mast
  225
  - Group 1 Structure
    226
  - Group 2 Operational Checks and Troubleshooting
    230
  - Group 3 Adjustment
    233
  - Group 4 Removal and Installation
    236

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