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2 2 . REASSEMBLY OF DRIVE AXLE
Clean all of the parts with cleaner and then remove remained loctite.
Be careful not to spill cleaner on your body.
Avoid drinking cleaner or breathing its fumes.
Wear protective clothing, glasses and gloves.
If spilled on the skin, flush your skin with water immediately.
If swallowed, get medical attention immediately.
Please observe safety regulations.
Check wear, damage or crack for all the parts and replace if needed.
If the teeth of gear are damaged, replace it as a set.
Replace damaged tapered roller bearing.
Do not reuse deformed shims or worn thrust washers.
Rasp off the seal contacted surface.
1) ADJUSTMENT OF BEVEL PINION SHAFT
Adjusting shim of bevel pinion shaft.
(1)
Adjust shim thickness and bevel pinion
shaft with following method.
E
Measure "E
" at the housing.
By the equation " X = E - B - T
define the the shim thickness(1).
B : Mounting dimension of bevel pinion
shaft , 133.20mm (5.2 in)
T : Height of bearing.
C: Dimension of carved seal on the
pinion. If there's no carved seal C=0.
EX) : From the housing
"E" = 162.95
B is factory dimension
"B" = 133.20
From the bearing
"T" = 29.25
Carved seal on the pinion
"C"= 0.05
mm
Shim thickness :
"X" = 162.95 -133.20 - 29.25 + 0.05
= 0.55
mm
If teeth are damaged, replace bevel
gear and shaft
C ",
(6.4
)
mm
in
(5.2
)
mm
in
(1.2
)
mm
in
(0.002
)
in
(0.022
)
in
E
T
X
3-25
1
D357DA231
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Troubleshooting
