General Information; Torque Specifications - Brake System; Special Tools; General Specifications - Polaris ACE 900 2017 Service Manual

GENERAL INFORMATION

TORQUE SPECIFICATIONS - BRAKE SYSTEM

ITEM
Front Caliper Mounting Fasteners
Rear Caliper Mounting Fasteners
Brake Line Banjo Fasteners
Tee Fitting Mounting Bolts
Front Brake Disc Fasteners
Rear Brake Disc Fasteners
Brake Pressure Switch
Master Cylinder to Frame
Brake Caliper Bleed Fasteners

SPECIAL TOOLS

PART NUMBER
2870975
Bosch Automotive Service Solutions 1-800-345-2233 or https://polaris.service-solutions.com

GENERAL SPECIFICATIONS

FRONT BRAKE SYSTEM
ITEM
Front Brake Pad Thickness
Front Brake Disc Thickness
Front Brake Disc Runout
REAR BRAKE SYSTEM
ITEM
Rear Brake Pad Thickness
Rear Brake Disc Thickness
Rear Brake Disc Runout
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
BRAKE SYSTEM
TOOL DESCRIPTION
Mity Vac™ Pressure Test Tool
STANDARD
.300 ± .007" (7.62 ± .178 mm)
.150-.165" (3.81-4.19 mm)
-
STANDARD
.298 ± .007" (7.57 ± .178 mm)
.188" (4.78 mm)
-
BRAKE SYSTEM
TORQUE
30 ft-lbs (54 Nm)
40 ft-lbs (54 Nm)
180 in-lbs (20 Nm)
35 in-lbs (4 Nm)
18 ft-lbs (24 Nm)
28 ft-lbs (38 Nm)
180 in-lbs (20 Nm)
23 ft-lbs (31 Nm)
44 in-lbs (5 Nm)
SERVICE LIMIT
.030" (0.762 mm)
.135" (3.429 mm)
.010" (.254 mm)
SERVICE LIMIT
.030" (0.762 mm)
.170" (4.32 mm)
.010" (.254 mm)
9
9.3