Zetor Forterra CL 100 Operator's Manual
  1. Manuals
  2. Brands
  3. Zetor Manuals
  4. Tractor
  5. Forterra CL 100
  6. Operator's manual

Zetor Forterra CL 100 Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
FORTERRA CL
OPERATOR´S MANUAL
1/2015
100
110
120
130
140
Tractor is Zetor. Since 1946.

Advertisement

Table of Contents
loading

Related Manuals for Zetor Forterra CL 100

Summary of Contents for Zetor Forterra CL 100

  • Page 1 FORTERRA CL OPERATOR´S MANUAL 1/2015 Tractor is Zetor. Since 1946.
  • Page 2 ZETOR This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.

  • Page 4: Table Of Contents

    Aggregation tractor - machine/trailer ......................18 Tractors equipped with front end loader......................19 Principles for operating tractors equipped with front end loader ..............20 Zetor tractors used for work in the woods ....................21 Safety labels ..............................21 Preventive daily service ..........................23 Preventive daily maintenance........................23 Fuel system leaks............................23...
  • Page 5 CONTENS Manual throttle.............................35 Pedals and levers ............................35 Gear shifting lever ............................35 Reversing lever............................36 Road and reduced speeds shifting lever .....................36 PTO revolutions preselection lever ......................36 Auxiliary hydraulic switchbox control (external hydraulic circuit)..............36 Manual brake lever and coupling for semi-trailer control lever..............37 Battery disconnector............................37 Heating control panel, * air-condition ......................37 Heating valve control (A) ..........................38...
  • Page 6 CONTENS High temperature of the cooling liquid......................64 High air temperature in the engine air intake system..................64 System of additional treatment of exhaust gases..................65 Conditions for DPF operation ........................66 Error signalling of DPF system ........................67 Conditions for SCR system operation ......................67 Urea (Aqueous Urea Solution AUS 32, DEF)....................68 Principles for safe handling of urea (AUS 32, DEF)..................68 Error signalling of SCR system ........................69...
  • Page 7 CONTENS Stopping the engine.............................92 Leaving the tractor............................92 Warning signalization of hydrostatic steering failure ...................93 Important warnings ............................93 Running in the tractor ............................94 General principles of new tractor run-in in first 100 hours of operation ............94 In first 10 hours of operation........................94 From 100 hours of operation ........................94 Transport use..............................97 Front hook..............................97...
  • Page 8 CONTENS Vibration compensator (damper).......................121 Limitation of the upper position of the three-point hitch ................122 Lowering speed ............................122 Free position ..............................122 Setting the control of three-point hitch.......................122 Manual setting of control of three-point hitch ....................123 Automatic control of three-point hitch......................123 Using the rear control ..........................124 External control buttons of the electro-hydraulic system................124 Indication of EHR-B errors.........................125 Description of signals of EHR-B electro-hydraulic system errors..............125...
  • Page 9 Specification of oil for the tractor hydrostatic control system ..............157 Other recommended service fillings tested on Zetor tractors..............157 Oils for Zetor engines which are equipped with diesel particle filter ............157 Oils for tractor transmission gearing......................157 Oil for the front driving axle........................158 Oil for the hydrostatic steering of the tractors....................158...
  • Page 10 CONTENS Front PTO ..............................170 Brake fluid replacement..........................171 Carbon filter installation instructions......................171 Cleaning the heating filters ........................171 Air filter with active carbon.........................172 Air-conditioning maintenance ........................172 Draining condensate from the air reservoir ....................173 Checking the air systems for leaks......................173 Working pressure of air brakes .........................173 Maintenance and treatment of tyres......................174 Recommended inflation values of the front wheel tyres................175 Tyres for driving wheels..........................175...
  • Page 11 NOTES  ...

  • Page 12: Location Of Serial Numbers

    LOCATION OF SERIAL NUMBERS 1. Tractor data plate 2. Cab serial number 3. Engine serial number 4. Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below. Tractor type Tractor serial number Engine serial number...
  • Page 13 LOCATION OF SERIAL NUMBERS The 'right', 'left', 'front' and 'back' indications refer to the driving direction of the tractor. F11N003...

  • Page 14: Safety Instructions For Users

    SAFETY INSTRUCTIONS FOR USERS Please, pay increased attention to the parts of the Operator´s Manual that are marked with this symbol. This symbol accompanies all important warnings that concern operation safety. Observe these instructions and be extremely careful in these cases! Inform your colleagues and other users about these warnings.

  • Page 15: Starting The Engine

    When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the driving speed to 20 km/h. During aggregation of Zetor tractors with machines and implements with high tensile resistance when the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for the work with these machines (risk of shaft twist-off).

  • Page 16: Fire Prevention Principles

    SAFETY INSTRUCTIONS FOR USERS Recovery, pushing To recover a tractor that has sunk in mud use a tow bar or rope attached to the front hook Never use chains! Rupture of the chain represents a danger of death! During recovery it is dangerous to stand near the towing rope. It is prohibited to use the tractor axles (individual wheels) as a winch for releasing a sunken tractor.

  • Page 17: Preventive Daily Maintenance

    SAFETY INSTRUCTIONS FOR USERS Health and environment protection The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not designed for work with aerosols and other harmful substances. Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the operation and maintenance of the tractor may cause various skin disorders in case of direct contact with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory ways.

  • Page 18: Driver's Seat

    When handling the battery you must pay increased attention and avoid short-circuits. In tractors equipped with a battery disconnector switch the disconnector off when handling the battery. Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of the tractor.

  • Page 19: The Level Of External Noise Of Tractor

    The level of vibrations on driver´s seat ZETOR tractors are classified in A category in classes I and II. ´A´category includes all tractors with set level of vibrations owing to similar specifications of construction: Results of measurement on testing bench are listed in the following table pursuant to directive 78/764/EEC.

  • Page 20: Tractors Equipped With Front End Loader

    SAFETY INSTRUCTIONS FOR USERS Tractors equipped with front end loader Zetor Tractors in standard design are designed for utilization in agriculture and are not designed for special purposes. Tractors designed for operation within the European Union must be equipped, in case of using front end loader, with a protective structure (FOPS - Falling Object Protective Structure) protecting drivers from potential falling objects.

  • Page 21: Principles For Operating Tractors Equipped With Front End Loader

    ZETOR´s ap-proval. The loader may become dangerous as a result of not observing these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury. Use front end loader without additional weights on the tractor (danger of mutual contact). The load of front and rear drive axle must not exceed the maximum permitted load listed in the manual.

  • Page 22: Zetor Tractors Used For Work In The Woods

    Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example, protection against a fal-ling tree or branch on a cab or penetration of objects to a cab. If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected against these risks.
  • Page 23 NOTES  ...

  • Page 24: Preventive Daily Service

    PREVENTIVE DAILY SERVICE Preventive daily maintenance Perform this maintenance daily or after every 8 - 10 hours of operation at the latest. F11N004 Fuel system leaks Check the fuel system for leaks, including the fuel tank. Repair any leaks immediately. The hole for draining dirt from the fuel tank is found in its bottom.

  • Page 25: Liquid Brakes

    PREVENTIVE DAILY SERVICE Liquid brakes Check the liquid brakes for leaks as well as the liquid control of the clutch and the braking liquid level in the expansion tank. Maintain the brake liquid level in the range of 3/4 of the tank content (max.

  • Page 26: Cab Filtration

    PREVENTIVE DAILY SERVICE Cab filtration Check and if necessary clean the cab ventilation air filters installed in the front overhang of the roof. The filter exchange interval depends on the dustiness of the working environment. Partial regeneration can be performed by beating out or blowing with compressed air.

  • Page 27: Tyres And Wheels

    PREVENTIVE DAILY SERVICE Tyres and wheels Check the air pressure in the front and rear tyres. Depending on the character of work adjust the pressure to the recommended value. Check and if necessary retighten the bolts of the front and rear wheels. Never drive with loose wheel bolts! F11006 Short functional test...

  • Page 28: Acquaintance With Tractor

    ACQUAINTANCE WITH TRACTOR Tractor user must be properly acquainted with recommended operating and safety rules for safe tractor operation in advance. It is too late to do it within operation! Safety cabin Use the left side of the tractor for getting on and getting off the tractor.

  • Page 29: Rear Window

    ACQUAINTANCE WITH TRACTOR Rear window Is equipped with a handle and in an open position is locked by gas spruts. Rear window is heated. When driving on an uneven surface we recommend to secure the window in a closed position - danger of window cracking.

  • Page 30: Adjustable Screen And Cover Of The Swing Lid

    ACQUAINTANCE WITH TRACTOR Adjustable screen and cover of the swing lid Pull out the adjustable screen of the front window (1) by pulling the hand rail in the arrow direction. To return to the original position, shortly pull the hand rail in the direction of the arrow and release the hand rail.

  • Page 31: Internal Lighting

    ACQUAINTANCE WITH TRACTOR Internal lighting To be turned on and off by means of a button marked with the arrow. F13BN014 Aggregation opening Aggregation opening serves for cabelling or Bowden control of aggregated tools placement. Pull to protrude the part of sealing of rear window in upward direction.

  • Page 32: Driver's Seat Sears

    ACQUAINTANCE WITH TRACTOR Driver's seat Sears P13N003 The driver's seat Sears can be made with a mechanical (A) or pneumatic (B) suspension. 1 - The seat suspension adjustment controller according to the driver's weight (turn it in the direction based on icons shown on the seat bellows) 2 - The seat height adjustment controller (release the controller to increase the seat height, tighten the controller to decrease the seat height)

  • Page 33: Control Panel On The Right Column Of The Cabin

    ACQUAINTANCE WITH TRACTOR Control panel on the right column of the cabin 1 - switch of the cycler of the front wiper 2 - two-position switch of the front wiper and of the control of the front washer 3 - switch of the rear wiper 4 - switch of heating of the rear wiper 5 - switch of heating of the rear mirrors 6 - switch of the rear work lights on the cabin roof...

  • Page 34: Lights Switch

    ACQUAINTANCE WITH TRACTOR Lights switch a - illumination off b - side and end point lights on, illumination of licence label, illuminated c - all devices on in 'b' position. Lower beam head lights or head beam lights are engaged (according to the position of direction lights, lights and horn switches).

  • Page 35: Switch Box

    ACQUAINTANCE WITH TRACTOR Switch box Switchbox is placed on the dashboard, see arrow. C15N053 Switch box key in the position (0) The voltage of all the equipment controlled via the key is disconnected. The key can be removed. Switch box key in the position (I) The voltage is connected to all the equipment excluding starter.

  • Page 36: Tilting And Protrusion Of Steering Wheel

    ACQUAINTANCE WITH TRACTOR Tilting and protrusion of steering wheel Tilting column of steering wheel enables variable setting of position of the steering wheel both in terms of angle and height. Height setting of steering wheel The setting is done by protrusion or retracting the steering wheel after unlocking arrestment by turning a lever (1) in the direction of an arrow.

  • Page 37: Reversing Lever

    ACQUAINTANCE WITH TRACTOR Reversing lever Forward drive; lever in forward position Backward drive; lever in backward position Shifting is carried out with tractor in standstill. E149B Road and reduced speeds shifting lever The lever is placed on the right side of driver´s seat. Road speeds Neutral Reduced speeds...

  • Page 38: Manual Brake Lever And Coupling For Semi-Trailer Control Lever

    ACQUAINTANCE WITH TRACTOR Manual brake lever and coupling for semi-trailer control lever 1 - manual brake lever a - unbraked b - braked 2 - coupling for semi-trailer lever a - transporting position b - bearing hooks folded up; tow hook with carrier can be started Battery disconnector Disconnect the battery immediately by battery...

  • Page 39: Heating Valve Control (A)

    ACQUAINTANCE WITH TRACTOR Heating valve control (A) a - heating valve closed b - heating valve opened F_02_16_a Ventilator control (B) 0 - ventilator off 1 - slowly run of ventilator 2 - medium run of ventilator 3 - maximum run of ventilator F_02_16_b Switch air-condition (C) Do engagement and disengagement of air-condition...

  • Page 40: Proper Function Of The Heating And Air-Condition System

    ACQUAINTANCE WITH TRACTOR Proper function of the heating and air-condition system It is necessary to create surplus pressure in the cabin for proper function of the heating or air-condition. We therefore recommend you to close all the windows and doors and tilting cover of the cabin. F11N009 Fast heating of the cabin area Proceed accordingly:...

  • Page 41: Immediately After Cooling The Cabin

    ACQUAINTANCE WITH TRACTOR Immediately after cooling the cabin Immediately after cooling the cabin and lowering the inner temperature on the required values, we recommend the following: - Switch over the control of air circulation (D) from position (b - air re-circulation) to position (a - outer air suction) - Do the continuous regulation of the air temperature with air condition on by opening the heating valve (A).

  • Page 42: Air Filter With Active Carbon

    ACQUAINTANCE WITH TRACTOR *Air filter with active carbon F13BN015 Active carbon filters are installed in the placed of standard dust filter and the replacement is done in the same way as with standard filters. Filter must be inserted with the white side to the grid. Assembly instructions are found in the chapter 'Maintenance instructions'.

  • Page 43: Front Wiper Speed Switch

    ACQUAINTANCE WITH TRACTOR Front wiper speed switch The front wiper speed switch is turned on using the switch located on the right column of the cabin. Setting the wiper cycle period: Turn on the speed switch, after the front window has been wiped, turn off the speed switch, wait the required period between wipes and turn on the speed switch.

  • Page 44: Fuel Tank

    ACQUAINTANCE WITH TRACTOR Fuel tank All the tractor types are equipped with a plastic fuel tank with the volume of 230 l as standard. Do not step on the fuel tank! P15N029 Fuel tank drain plug Plug for draining dirt and fuel off the fuel tank is in its bottom.
  • Page 45 NOTES  ...

  • Page 46: Instrument Panel

    INSTRUMENT PANEL Instrument panel - signal lamps C15N093 When switching the key in the switch box from 0 position to 1 position, all signal lamps light up. 1 - Signal lamp of the tractor left direction lamps (green). 2 - High beam lights (blue). Lights up with high beam lights on. 3 - Operational protection signal lamp (blue).

  • Page 47: Instrument Panel - Instruments

    INSTRUMENT PANEL Instrument panel - instruments C15N094 A - coolant thermometer B - fuel gauge C - air pressure gauge D - speedometer 1. Engine revolutions 2. Indicator of engine revolutions at which nominal revolutions of the rear PTO at economic revolutions of the rear PTO shaft are achieved.

  • Page 48: Display Description

    INSTRUMENT PANEL Display description The following values are displayed on the main display: 1 - shifted gear of multiplier of torque, according to shifted gear 1 , 2 or 3 is displayed 2 - switching the switch of torque multiplier preselection 3 - engagement of front axle drive switch 4 - engagement of differential locks 5 - switching the function of rear PTO shaft automatic...
  • Page 49 INSTRUMENT PANEL When the key in the switch box is moved to position I, the home screen is displayed on the display. C15N030 After about three seconds the main screen is displayed on the display. In the main field (1) the travel speed of the tractor is displayed.
  • Page 50 INSTRUMENT PANEL In the main field (1) the total kilometres worked by the tractor are displayed. In the secondary field (2) the number of kilometres travelled by the tractor from the last resetting of the data is displayed. F15N008 There are data regarding the automatic switching off of the rear PTO shaft;...
  • Page 51 INSTRUMENT PANEL In the main field (1) the processed area in hectares is displayed. In the secondary field (2) the hourly output, i.e. the average of the processed area in hectares per hour, is displayed. F15N028 In the main field (1) the amount of urea in the tank is displayed.
  • Page 52 INSTRUMENT PANEL In the main field (1) the time is displayed. In the secondary field (2) the outdoor temperature is displayed. F15N015 In the main field (1) the average speed of the tractor is displayed. In the secondary field (2) the average consumption of the fuel is displayed.

  • Page 53: The Average Speed And The Fuel Consumption Of The Tractor

    INSTRUMENT PANEL The average speed and the fuel consumption of the tractor F15N017 Average speed of the tractor The average speed of the tractor (1) in km/h from the last reset of the data is displayed on the display. If you want to determine the average speed for a certain period, you must reset (zero) the value at the beginning of the measurement.

  • Page 54: Display - Manual Brake

    INSTRUMENT PANEL Display - manual brake If the tractor is not braked by a manual brake, a warning is displayed on a display (letter P in a circle) and at the same time a sound signal is heard. See the chapter "Driving operation"...

  • Page 55: Zeroing (Reset) Of The Indicator Of Service Inspection Intervals

    INSTRUMENT PANEL Zeroing (reset) of the indicator of service inspection intervals F15N027 Enter the service menu by longer pressing of the button ( A ). Use the buttons ( B ) and ( C ) to select the item calibration indicated with the arrow ( a ). By pressing the button ( A ) you enter the calibration menu.

  • Page 56: Display - Error Messages

    INSTRUMENT PANEL Display - error messages P15N043 During tractor operation, three types of error messages may appear in the display. A. - Warning of operational protection, that a small deviation from the set values or error by the operator occurred. The warning is displayed in the display for about 10 seconds and then the display is switched to the previously set main screen.

  • Page 57: Symbols Of Tractor Nodes

    INSTRUMENT PANEL Symbols of tractor nodes Engine Hydraulic systems Gearbox System of treatment of exhaust gases Systems facilitating start of the engine Display - service menu Entry to service menu: You will enter the service menu by a longer pressing of (A) button.

  • Page 58: Display - History Of Defects

    INSTRUMENT PANEL Display - history of defects F15N023 a - enter the service menu use buttons (A) and (B) to select the item listing of defects and press button (C) (ENTER) b - selection of tractor nodes use buttons (A) and (B) to select the tractor node from which the listing of defects is needed and press button (C) (ENTER) 1 - engine 2 - gearbox...

  • Page 59: Display - Machined Area

    INSTRUMENT PANEL Display - machined area Machined area displays machined area in hectares in the main displaying array, in the secondary displaying array mean in hectares per hour. It is necessary to set the width of the machined area (i.e. working width of the tools) for the correct calculation of machined area.

  • Page 60: Setting Of The User-Defined Width Of Aggregation

    INSTRUMENT PANEL Setting of the user-defined width of aggregation C15N105 In the aggregation width menu, each of the three preset values of the aggregation width can be changed. Enter the aggregation width menu, use buttons (B) and (C) to select the value that you want to change and press button (A) (ENTER).

  • Page 61: Display - Setting And Calibration

    INSTRUMENT PANEL Display - setting and calibration F15N022 Enter the service menu by a longer pressing of button ( A ): a - Use buttons ( B ) and ( C ) to select the item calibration indicated with arrow. b - By pressing button ( A ) you enter the calibration menu.

  • Page 62: Travel Speed Calibration

    INSTRUMENT PANEL Travel speed calibration F15N025 Dashboard is calibrated after assembly at a production plant. Do repeated calibration in the following cases: - after a significant wear of tyres - when mounting new tyres - when replacing dashboard Calibration procedure - at a suitable place, mark a track of 100 m at length - inflate tyres of tractor on the prescribed pressure, see tables of this Instructions manual - start the engine...

  • Page 63: Setting Of Time

    INSTRUMENT PANEL Setting of time F15N024 By pressing button (A) enter the service menu a - Use buttons (B) and (C) to select the item CALIBRATION indicated with arrow (a) and by pressing button (A) (ENTER) you enter the CALIBRATION menu b - Use buttons (B) and (C) to select the item SETTING OF TIME indicated with arrow (b) and by pressing button (A) (ENTER) you enter the next screen c - Setting time screen...

  • Page 64: System Of Treatment Of Exhaust Gases - Setting

    INSTRUMENT PANEL System of treatment of exhaust gases - setting The regeneration of the diesel particulate filter in case of increased temperature of exhaust gases is performed at higher engine load. The system of regeneration of the diesel particulate filter DPF can be controlled through the menu of the engine setting on the instrument panel.

  • Page 65: High Temperature Of The Cooling Liquid

    INSTRUMENT PANEL High temperature of the cooling liquid C15N112 High temperature of the cooling liguid is indicated in several stages of warning A - informative - reduce the engine power B - warning - stop the tractor, set the engine to idling until the temperature of the cooling liquid is reduced C - caution - stop the engine, wait until the temperature of the cooling liquid is reduced and check the level of the cooling liquid;...

  • Page 66: System Of Additional Treatment Of Exhaust Gases

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES The tractor is equipped with the engine fulfilling emission limits STAGE IV and TIER 4f. The compliance with the emission limit is achieved, among others, by the combination of two systems of treatment of exhaust gases: a - Diesel Particulate Filter (DPF) designed for purification of exhaust gases.

  • Page 67: Conditions For Dpf Operation

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Conditions for DPF operation When the tractor is operated, the diesel particulate filter is fouled with solid particles during the fuel combustion while the engine is running. The regeneration of the diesel particulate filter in case of increased temperature of exhaust gases is performed at higher engine load.

  • Page 68: Error Signalling Of Dpf System

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Error signalling of DPF system Defects of the system of the diesel particulate filter when the engine is running are indicated by glowing or flashing of the orange / red signal lamp on the instrument panel and by the subsequent acoustic signal.

  • Page 69: Urea (Aqueous Urea Solution Aus 32, Def)

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Urea (Aqueous Urea Solution AUS 32, DEF) The used reagent is a mixture of 32.5% solution of synthetic urea and demineralized water. It is used as a reducing agent NOx for additional treatment of exhaust gases by SCR (selective catalytic reduction) of motor vehicles with diesel engines.

  • Page 70: Error Signalling Of Scr System

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Error signalling of SCR system Defects of the SCR system when the engine is running are indicated by glowing of the orange (1) or red (2) signal lamp on the instrument panel and by the subsequent acoustic signal.

  • Page 71: Indication Of Dpf And Scr Errors On The Display Of The Instrument Panel

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES type of amount of urea signal lamp display - defect acoustic reduction of power indication urea in prompt to signal signal and limitation of signal display the tank refill urea lamp engine revolutions lamp type 1st degree...

  • Page 72: Reduction Of The Engine Power And Engine Revolutions

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Reduction of the engine power and engine revolutions If there is a serious error in the system or if the level of urea in the tank is low, the reaction of the system is reduced engine power output and revolutions.

  • Page 73: Signalling Of Whether Dpf Is Full

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Signalling of whether DPF is full Information whether DPF is full is available on the main screen of the display. S15N019 By repeated pressing of button (A) you can switch between individual screens to the screen with the data on the status how much the DPF filter is full: 1 - percentage filling of DPF with carbon black The position (1) indicates the percentage filling of DPF filter with carbon black that fills the filter during...

  • Page 74: System Of Treatment Of Exhaust Gases - Setting

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES System of treatment of exhaust gases - setting The regeneration of the diesel particulate filter in case of increased temperature of exhaust gases is performed at higher engine load. The system of regeneration of the diesel particulate filter DPF can be controlled through the menu of the engine setting on the instrument panel.

  • Page 75: Inhibition Of Regeneration Of The Diesel Particulate Filter - Dpf Inhibit

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Inhibition of regeneration of the diesel particulate filter - DPF Inhibit The function of inhibition of regeneration of the diesel particulate filter (DPF Inhibit) is used to block the process of DPF regeneration for safety reasons only during operation of the tractor in a flammable environment (e.g.

  • Page 76: Driving Operation

    DRIVING OPERATION DRIVING OPERATION Before a drive with the new tractor get to know how to shift gears and try individual positions of the shifting lever when the engine is stopped. During normal operation and before you set up, make sure that the technical condition ensures safe operation of the tractor.

  • Page 77: Starting The Engine With The Use Of Coolant Heater

    DRIVING OPERATION DRIVING OPERATION Starting the engine with the use of coolant heater With low temperatures of the surroundings, engine starting eases heating coolant. Leadin electrical installation and its protection against dangerous contact must be done pursuant to valid regulations 1.

  • Page 78: If You Do Not Succeed In Starting The Engine

    DRIVING OPERATION DRIVING OPERATION If you do not succeed in starting the engine Return the key to position '0', wait 30 seconds and repeat the start. A maximum of 6 starting cycles is allowed (15 seconds start and 30 seconds interruption is one cycle). Another engine start is allowed after the starter cools off to surrounding temperature.

  • Page 79: Engine Heating

    DRIVING OPERATION DRIVING OPERATION Engine heating FHSX15N008 Do further heating of the engine during the drive. The heating of the engine by lengthy idle run or sharp increase in revolutions is harmful to the engine. If the temperature of coolant has not reached 45°C, do not exceed the engine revolutions over 2000 rpm.

  • Page 80: Diesel Particle Filter

    Attention!Do not lower the engine load - risk of interruption of regeneration 2. Add urea 3. Add urea!The engine power may be limited. 4. Add urea!Engine power and revolutions may be limited 5. Increase the load or call Zetor service The engine power will be limited 6. Call Zetor service...

  • Page 81: Filter Of Solid Particles - Indication Of Operation And Failures Of The System

    DRIVING OPERATION DRIVING OPERATION Diesel particle filter The exhaust system of a tractor is equipped with a diesel particle filter which serves for cleaning exhaust fumes. Solid particles (carbon particles) are collected and burned in diesel particle filter which originate by burning diesel. Filter of solid particles - indication of operation and failures of the system P15N057 Operation of the filter of solid particles is indicated by the pair of signal lamps (1) and (2) on the...

  • Page 82: Gear Shifting

    DRIVING OPERATION DRIVING OPERATION Diesel particle filter regeneration P15N058 When the tractor is operated, the filter of solid particles is fouled with solid particles during the fuel combustion while the engine is running. The full filter of solid particles is automatically regenerated (cleaned) while the engine is running by increased temperature exhaust gases which is achieved by injection of the fuel to the system of the filter of solid particles DPF during the regeneration.

  • Page 83: Gear Shifting From Lower To Higher Gears

    DRIVING OPERATION DRIVING OPERATION Gear shifting The tractors are equipped with the four stage synchronized gearbox, three stage multiplier of the torque, reversal system and two stage reduction. The four stage synchronized gearbox is shifted with the main control lever with buttons for the control of individual gears of the multiplier.

  • Page 84: Shifting Road And Reduced Speeds

    DRIVING OPERATION DRIVING OPERATION Shifting road and reduced speeds H - road speeds N - neutral L - reduced speeds Shifting of gears of the main gearbox with reduced speeds is the same as with road speeds. Considering low speed of the tractor, change nearly always means moving off from rest.

  • Page 85: Multiplier Preselection Switch

    DRIVING OPERATION DRIVING OPERATION Multiplier preselection switch Multiplier pre-selection switch is located on the control panel on the right rear mudguard. Engaging the switch is signalized by a lit symbol on the switch. If the preselection switch is offthe gears of multiplier can be engaged by buttons on the gear shifting lever If the preselection switch is on (b) the gears of multiplier are shifted automatically depending on engine revolutions...

  • Page 86: Front Drive Axle Control

    DRIVING OPERATION DRIVING OPERATION Automatic multiplier shifting The system of automatic multiplier shifting is switched by multiplier pre-selection switch. If the multiplier pre- selection switch is on (control on the switch is lit), the gears of multiplier are shifted automatically depending on the engine revolutions according to preset values (engine revolutions).

  • Page 87: Manual Front Drive Axle Control

    DRIVING OPERATION DRIVING OPERATION Front drive axle control FHSX15N009 The control button for the front driving axles is located on the panel on the right rear mudguard. By pressing the part of the button marked with the symbol for switching the drive of the front axle, the function of the manual mode of control of the front drive axle is activated.
  • Page 88 DRIVING OPERATION DRIVING OPERATION Manual Front drive axle control Engagement of front drive axle in manual mode is done by pressing a button which returns to its initial position after release. The disengagement of front drive axle is done by repeated pressing of the button. The engagement of front drive axle is signalized by a lit symbol on the switch and a symbol on the display of the dashboard.

  • Page 89: The Button Of The Rear Differential Closure

    DRIVING OPERATION DRIVING OPERATION The button of the rear differential closure FHSX15N010 The control button for the differential closure is located on the panel on the right rear mudguard. Switching of the differential closure is performed by pressing the button which is, when released, automatically returned into its original position.

  • Page 90: Drive Away

    DRIVING OPERATION DRIVING OPERATION Drive away F11N019 1. Select road or reduced gears. 2. Depress the clutch pedal. 3. Shift the main shifting lever and the reverse lever to the neutral position and switch off the PTO switches on the right cab pillar. 4.

  • Page 91: Foot Brakes

    DRIVING OPERATION DRIVING OPERATION Driving down the slope Driving down the slope without engaged gear speed is forbidden. If you travel from a longer slope, shift the lower gear speed the steeper the slope is. Shift the lower gear speed before the slope, if possible.

  • Page 92: One-Hose And Two-Hose Brakes

    DRIVING OPERATION DRIVING OPERATION One-hose and two-hose brakes 1. clutch head of one-hose brakes 2. clutch heads of two-hose brakes Clutch heads after disconnection or without a connected trailer, articulated trailer must be closed by a valve. FHD14N061 One-hose brakes Valve is marked with a black colour.

  • Page 93: Hydraulic Brakes Of Trailers

    DRIVING OPERATION DRIVING OPERATION Hydraulic brakes of trailers FHD14N064 Connect hydraulic brakes of trailer or articulated trailer to the quick couplings marked by an arrow. Control of hydraulic brakes of trailers (articulated trailers) and control of tractor brakes is done so that the braking effect of both vehicles is synchronized.

  • Page 94: Stopping The Tractor - Manual Brake

    DRIVING OPERATION DRIVING OPERATION Stopping the tractor - manual brake Stop the tractor slowly under standard conditions. Shortly before stopping: 1. Depress the clutch pedal. 2. Shift the main gear shifting lever to neutral position. 3. With every stopping, secure the tractor against spontaneous dead start by manual brake.

  • Page 95: Warning Signalization Of Hydrostatic Steering Failure

    DRIVING OPERATION DRIVING OPERATION Warning signalization of hydrostatic steering failure Hydrostatic steering pump failure is with oil pressure drop under 120 kPa behind a pump signalized on a dashboard by an applicable symbol. Note: When starting the tractor or with low engine revolutions, the control may blink, if it switches off after starting or increasing the revolutions, it is not a failure.

  • Page 96: Running In The Tractor

    RUNNING IN THE TRACTOR General principles of new tractor run-in in first 100 hours of operation F11N030 During first 100 hours of operation: Load tractor in a normal way, avoid operation with low or maximum engine revolutions Avoid operation under partial loading of the engine Avoid excessive idle run operation Check oil levels in engine often (during this time increased oil consumption is normal) Check screw joints in particular in supporting parts of tractor...
  • Page 97 NOTES  ...

  • Page 98: Transport Use

    TRANSPORT USE Before you start, make sure that the technical condition of the tractor corresponds to requirements for safe operation. When a trailer or implement is attached, check its connection and proper fixation of the load. Never leave the tractor while it is moving to connect the trailer by yourself.

  • Page 99: Automatic Mouth Of The Cbm Stage Hitch

    TRANSPORT USE Automatic mouth of the CBM stage hitch When the lever (1) is moved in the direction of the arrow (a), the pin (2) is retracted to the upper position, which is signalled by the extended indicator (3), see fig. (A). When the mouth gets onto the shaft lug, the pin will automatically slide into the lug of the connected trailer.

  • Page 100: Swinging Draw-Bar Console With A Fixed Pin Module

    TRANSPORT USE Swinging draw-bar console with a fixed pin module Perform the assembly and disassembly of the swinging draw-bar in accordance with the 'Swinging draw-bar' chapter. Connecting the shaft lug to the fixed pin (3): 1 - Release and remove the pin (1). 2 - Lift the locking wedge (2) in the arrow direction.

  • Page 101: Coupling Of A Single-Axle Trailer

    TRANSPORT USE Coupling of a single-axle trailer When the drawbar eye of the trailer is installed on the hitch hook, it is hydraulically lifted together with the trailer eye to the position where the bearing hooks snap under the pins of the hitch carrier. The hydraulic lifting arms must then be lowered so that the carrier pins can make contact with the bearing hooks - the telescopic pull rods must not be stretched.
  • Page 102 TRANSPORT USE Hitch type Permissible Hitch pin Hitch type Permissible Hitch vertical static (ball) Ø vertical static load load (ball) Ø 31 mm 80 mm 736 kg 2 000 kg 47 mm 31 mm 2 000 kg 1 200 kg Fixed pin 44,5 mm 2,000 kg...
  • Page 103 NOTES  ...

  • Page 104: Drive Of Farming Machines

    DRIVE OF FARMING MACHINES Work with PTO shaft Before attaching of an implement, driven by means of the tractor PTO shaft, check the speed compatibility of both, it means tractor PTO shaft and implement driven shaft (540 rpm or 1,000 rpm). Different PTO speed values may cause serious damages and injuries.

  • Page 105: Rear Pto Shaft Revolutions Preselection Lever

    DRIVE OF FARMING MACHINES Rear PTO shaft revolutions preselection lever FH13N005 The tractor may be equipped with one of two systems of rear PTO shaft revolutions preselection. The system used in the tractor is marked on the label placed by rear PTO shaft revolutions preselection lever. 1.

  • Page 106: Dependent And Independent Rear Pto Shaft Revolutions

    DRIVE OF FARMING MACHINES Dependent and independent rear PTO shaft revolutions FH13N007 The system used in a tractor is marked on the label placed by the rear PTO shaft revolutions preselection lever. This system has only 540 or 1000 rear PTO shaft revolutions. PTO shaft dependent revolutions engaged Neutral position (rear PTO shaft end-point can be spun freely) Independent PTO shaft revolutions engaged...

  • Page 107: Selection Switch Of Rear Pto Clutch Revolutions (P.t.o.)

    DRIVE OF FARMING MACHINES Selection switch of rear PTO clutch revolutions (P.T.O.) FH13N014 Shifting rear PTO shaft revolutions is done by a switch (1) The switch is equipped with a mechanical lock (2) against unwanted switch. When switching the switch, depress the lock in downward direction. 540 rpm 1000 rpm The change of PTO shaft revolutions - 540 and 1000 per minute to be done only with PTO shaft...

  • Page 108: Rear Pto Switch

    DRIVE OF FARMING MACHINES Rear PTO switch C15N016 Rear PTO shaft clutch is engaged by switch of rear PTO shaft. After engagement of the switch the shaft spins. The engagement of the rear PTO clutch is done by a switch (1) placed on the right column of the cabin. The switch is equipped with a mechanical lock (2) against unwanted switch.

  • Page 109: Engagement Of Rear Pto Shaft - Dependent Revolutions

    DRIVE OF FARMING MACHINES Engagement of rear PTO shaft - dependent revolutions C15N018 The number and the direction of the revolutions are dependent on the engaged gear and the position of reversing lever. The position of reduction lever does not have any influence on the number rear PTO shaft revolutions in dependent revolution mode.

  • Page 110: Setting Automatic Disengagement Of Pto Shaft Clutch - Display Description

    DRIVE OF FARMING MACHINES Setting automatic disengagement of PTO shaft clutch - display description c15n101 Display the third display on dashboard by gradual depressing of (A) button. These values are displayed on the display: H-LIMIT (1) - position of arms of three-point hitch at which disengagement of rear PTO shaft clutch ACTUAL (2) - current position of arms of three-point hitch L-LIMIT (3) - position of arms of three-point hitch at which engagement of rear PTO clutch occurs The number with individual items has only informative value.

  • Page 111: Work With Automatic Disengagement Of Pto Shaft Clutch

    DRIVE OF FARMING MACHINES Work with automatic disengagement of PTO shaft clutch C15N021 Switch automatic disengagement of PTO shaft clutch by (A) switch with tractor at standstill with engine running. Switching automatic disengagement of PTO shaft clutch is signalized by (B) display on the display of the dashboard.

  • Page 112: Front Pto Shaft Control

    DRIVE OF FARMING MACHINES Front PTO shaft control Engagement and disengagement of front PTO shaft is done by a switch (4) The switch is equipped with a mechanical lock (2) against unwanted switch. When switching the switch depress the lock in the downward direction.

  • Page 113: Drive Of Machines With Greater Inertia Masses

    DRIVE OF FARMING MACHINES Drive of machines with greater inertia masses (crushers, rotary harrows, reaping machines, etc.) Cardan shaft for drive of these machines must be equipped with the so called freewheel clutch which ensures disconnection of torque transfer with retroaction from the machine on the tractor.

  • Page 114: Hydraulic System

    HYDRAULIC SYSTEM Hydraulic system The system consists of the inner and outer circuit. The source of pressurized oil is a gear pump. Oil is drawn from the common filling of the gearbox and final drive housing. Hydraulic pump The hydraulic pump cannot be disengaged. When the engine is running, the pump is in operation.

  • Page 115: Quick-Couplings With Drip Collection

    HYDRAULIC SYSTEM Quick-couplings with drip collection On request, dripping system for holding leakage oil can be installed. Regularly check whether the tank is not full; dispose of the oil in an environment-friendly way. FH12N046 Amount of oil taken from outer hydraulic drives If the amount of oil in transmission decreases after disconnecting the tool due to its permanent outflow out of the tractor into the machine's hydraulic circuit, refill the oil missing.

  • Page 116: Hydraulic Distributor Of The Outer Hydraulic Circuit

    HYDRAULIC SYSTEM Hydraulic distributor of the outer hydraulic circuit F15N037 The outer circuit of the tractor hydraulics is controlled by the distributor with four-position sections. The control levers of the sections are located in the cabin on the mudguard of the right rear wheel. Three-section (three control levers) or two-section (two control levers) distributor can be mounted on the tractor.

  • Page 117: Rear Outlets Of The Outer Hydraulic Circuit

    HYDRAULIC SYSTEM Rear outlets of the outer hydraulic circuit In the tractor version that is not equipped with the front outlets or the front three-point hitch and that is equipped with: a - a three-section distributor the rear outlets are terminated with pressure quick-couplers '1' to '6'.

  • Page 118: Connecting Machines And Implements To The Outer Hydraulic Circuit

    HYDRAULIC SYSTEM Connecting machines and implements to the outer hydraulic circuit Connecting machines and implements consisting of more parts During work with agricultural machines that consist of more parts (combinators, skids, harrows) and that have side frames hat are hinged to the central frame and during transport are folded to the vertical position by separate hydraulic cylinders controlled by the outer hydraulic circuit of the tractor, the folding of the side frames must always be controlled by the upward (backward) movement of the auxiliary distributor lever.
  • Page 119 NOTES  ...

  • Page 120: Electro-Hydraulic System

    ELECTRO-HYDRAULIC SYSTEM Control element functions F_02_162 1. Lifting switch a - Transport, lifting b - STOP c - Regularity of lowering (working) d - Free position, fast sinking- automatic return of lever to (c) position by a spring 2. Blocking (in transport position) 3.

  • Page 121: Blocking Cancellation

    ELECTRO-HYDRAULIC SYSTEM Blocking cancellation When you switch on the electric installation with the key of the switching box (I), the lifting device remains blocked electronically - the lifting and lowering function is deactivated; on the EHR-B control panel the diagnostic LED (7) and the vibration dampening LED (11) shortly light up - the system self-test is in progress.

  • Page 122: Transport Of Implements

    ELECTRO-HYDRAULIC SYSTEM Transport of implements Shift the lifting lever (1) to position 'a' and block it with the moving latch (2). Blocking the lifting lever (1) by the moving latch (2) in position (a): A - Lever movement blocked B - Lever movement not blocked When the tractor with an attached implement is stopped, the implement must be lowered onto the ground (it must not be left in the lifted position).

  • Page 123: Limitation Of The Upper Position Of The Three-Point Hitch

    ELECTRO-HYDRAULIC SYSTEM Limitation of the upper position of the three-point hitch It is activated with the control (5). The limitation can be implemented in the upper half of the three-point hitch lift. F_02_169 Lowering speed The lowering speed of the three-point hitch is set with the control (3).

  • Page 124: Manual Setting Of Control Of Three-Point Hitch

    ELECTRO-HYDRAULIC SYSTEM Manual setting of control of three-point hitch F_02_172a Perform according to 'Cancel blocking' part and set the required position of elements with regard for the nature of performed works. To reach the depth of working tools, there is a control (4). For setting the kind of control and its mixing, use a control (6).

  • Page 125: Using The Rear Control

    ELECTRO-HYDRAULIC SYSTEM Using the rear control The rear control is used to connect and disconnect implements. The lifting switching lever (1) on the EHR-B electro-hydraulic control panel must be in position (b) or (c). The designation symbols of buttons on both the tractor fenders correspond to the movement direction of the three-point hitch after their pressing.

  • Page 126: Indication Of Ehr-B Errors

    ELECTRO-HYDRAULIC SYSTEM Indication of EHR-B errors The electronic part of the electro-hydraulic system continuously checks proper functioning of the system. Possible errors are indicated by repeated flashing combinations of the diagnostic LED (7). After the remedy of the error the diagnostic LED (7) goes off.

  • Page 127: Description Of Minor Errors Of The Ehr-B Electro-Hydraulic System

    ELECTRO-HYDRAULIC SYSTEM Description of minor errors of the EHR-B electro-hydraulic system F_02_174 Flashing combination of the diagnostic LED (7). Error location Possible cause of the error Long Short pause pause flashes flashes Right dynamometric pin Faulty dynamometric pin Left dynamometric pin (A) Faulty contact or interrupted conductor of the dynamometric pin Short-circuit of the dynamometric pin conductor...

  • Page 128: Hitches

    HITCHES Rear three-point hitch It is used for connection of the carried half-carried agricultural machines and tools with hitch points of category II or III.N according to ISO. Category II. Hitch axis length 870 mm Ø of openings of connecting 28 mm balls of the lower draw-bars according to ISO...

  • Page 129: Safety Principles Of Working With The Three-Point Hitch

    HITCHES Safety principles of working with the three-point hitch Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine (implement) - (A). Do not park the tractor with an attached implement in the lifted position (B).

  • Page 130: Lower Draw Bar With Slipping Out End Pieces

    HITCHES *Lower draw bar with slipping out end pieces Lower draw bar of linkages are equipped with semi- automatic protruding CBM end pieces. They enable connecting of tools behind a tractor. After protruding securing pegs (1) slip the end pieces out (2). Slipped-out end pieces are attached to tightening pins of mounted tools.

  • Page 131: Upper Draw-Bar

    HITCHES Upper draw-bar The upper draw-bar (1) has adjustable length. It is attached to the tractor to the console openings. When extending the upper draw-bar you must make sure that both the joints are unscrewed from the draw-bar pipe to the same length. FHD14N084 *Front three-point hitch It is designed for attachment of frontally carried...

  • Page 132: Hydraulic Lock Of The Front Three-Point Hitch

    HITCHES Hydraulic lock of the front three-point hitch Hydraulic locking of the front three-point hitch is performed in any position of the hydraulic cylinders with the ball valve in the front part of the tractor (2). Free position Valve levers are in the horizontal position - The hitch can be controlled from the cabin Locked position Valve levers are in the vertical position...
  • Page 133 NOTES  ...

  • Page 134: Wheel Track Change

    WHEEL TRACK CHANGE Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs Change of wheel track is done by a change of rim and disc position. Secure the tractor against movement first, heave the axle with a hoist and support. Demount front wheels.

  • Page 135: Front Wheels Track Of Front Drive Axle In Tractors Equipped With Non-Removable Discs

    WHEEL TRACK CHANGE Front wheels track of front drive axle in tractors equipped with non-removable discs Secure the tractor against motion first, heave the axle by a heaver and support. Tighten the nut of front wheels at a torque of 250 - 290 Nm. The change of wheel tracks is done by turning the wheel and mounting with rim offset to the inside, while the wheels are interchanged to keep the right direction of the tyre pattern with arrow to the front.

  • Page 136: Adjustment Of Toe-In Of The Wheels Of The Front Driving Axle

    WHEEL TRACK CHANGE Adjustment of toe-in of the wheels of the front driving axle C507 Note: Tractors are in standard equipped with hydrostatic device. Set the wheel symmetrically with longitudinal axis of a tractor. Measure the distance between rims in the front on horizontal level of wheel axis. Mark the place of measurement.

  • Page 137: Setting Wheel Stops With Front Drive Axle

    WHEEL TRACK CHANGE Setting wheel stops with front drive axle Set the stops always with any wheel track change or tire replacement with front drive axle. Wheel stops with front drive axle must be set so that there would be a distance of at least 50 mm between front drive axle tires and tractor with full lock and full axle swing around central pin.

  • Page 138: Rear Wheels Wheel Track

    WHEEL TRACK CHANGE Rear wheel track change F218 The wheel track setting of rear wheels is done by the change of rim position and disc with a heave rear part of a tractor. It is necessary for wheels to spin freely. Before heaving do not forget to lock the tractor against movement by making front wheels stable! After the change of wheel track, tighten all the screws connecting the disc with a rim by a torque of 270 - 300...
  • Page 139 NOTES  ...

  • Page 140: Ballast Weights

    BALLAST WEIGHTS Ballast weights are necessary to additionally load the tractor axles and to ensure manoeuvrability and stability of the tractor. *Rear wheel weights Combination Mass of weights of weights (kg) (pcs) 2x25 + 6x30 2x25 + 10x30 2+10 2x25 + 14x30 2+14 F222 Bottom weights...

  • Page 141: Weight Of The Front Three-Point Hitch

    BALLAST WEIGHTS *Weight of the front three-point hitch Material Weight mass (kg) Cast-iron Concrete E552a Valve for filling tyre tubes with liquid All the tubes of the rear wheels are equipped with a valve that makes it possible to fill the tubes with liquid with the use of an adapter.

  • Page 142: Procedure Of Draining Liquid From The Tyres

    BALLAST WEIGHTS Procedure of draining liquid from the tyres F227 1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A). 2. Deflate the tyre and unscrew the valve insert; turn the wheel with the valve downwards. During draining of liquid vacuum may occur in the tyre.
  • Page 143 BALLAST WEIGHTS Maximum liquid weight (kg) by tyre dimensions Dimensions Filling with Calcium chloride solution clean water (l), (kg) CaCl (kg) Water (l) Extra loading (kg) 16.9-34 16.9-38 18.4-34 18.4R-38 480/70R38 18.4-38 520/70R38 An antifreeze solution may only be used for filling tyres if you have purchases additional tubes! Caution, the tractor is equipped with tubeless tyres by the manufacturer!

  • Page 144: Antifreeze Solution For Tyre Filling

    BALLAST WEIGHTS Antifreeze solution for tyre filling Water for Calcium Hydrated lime Solution Freezing Total volume Added solution chloride density at 20° point approx. weight preparation CaCl (kg) (kg) (°C) (kg) 11.8 0.21 1.13 13.9 0.23 1.18 15.4 0.25 1.21 Solution preparation: 1.
  • Page 145 NOTES  ...

  • Page 146: Electric Installation

    ELECTRIC INSTALLATION ELECTRIC INSTALLATION No additional interventions may be carried out on electric installation of the tractor (connection of other electric consumers) due to its possible overloading! With repairs of electric installation pay special attention in particular to manipulation with the battery to avoid any contact of electrolyte with skin or clothing.

  • Page 147: Battery Disconnector

    ELECTRIC INSTALLATION ELECTRIC INSTALLATION Battery disconnector Batterydisconnector is placed on the left side of the tractor behind the stairs of the driver. a - Batteryconnected b - Batterydisconnected When the tractor is at dead parking, disconnect the battery by means of the battery disconnector (1). The steady minimum take off of warning lights chopper current (approximately 10 mA) is thus interrupted.

  • Page 148: Alternator

    ELECTRIC INSTALLATION ELECTRIC INSTALLATION Alternator Charging is monitored by the red indicator on the combined dashboard instrument. During repairs of the tractor by electric welding all the conductors must be disconnected from the alternator. Protect the '+B' conductor from a short- circuit.

  • Page 149: Fuse Panel

    ELECTRIC INSTALLATION ELECTRIC INSTALLATION Fuse panel The fuse panel is accessible after the left side cover of the control bracket is removed. During replacement of fuses it is necessary to adhere to the prescribed value of the fuse. If interrupted repeatedly, search the nearest service.
  • Page 150 ELECTRIC INSTALLATION ELECTRIC INSTALLATION Pos. Fuse size Secured system brake lights, tripper of warning lights horn, beacon appliances fed when key is in position I distance lights with signal lamp left position lights, instrument panel lighting, number plate lighting right position lights right dimmed lights, fog lamp with signal lamp 7.5A left dimmed lights...

  • Page 151: Checking The Adjustment Of The Front Grill Headlights

    ELECTRIC INSTALLATION ELECTRIC INSTALLATION Checking the adjustment of the front grill headlights F_02_145 During a check on a test wall the tractor must stand on a level surface and the tyres must be inflated to the prescribed pressure. The basic vertical setting is 3.5% at the shipping weight of the tractor.In the horizontal direction the light beams must be parallel with the longitudinal axis of symmetry of the tractor.

  • Page 152: Checking The Adjustment Of The Cab Roof Headlights

    ELECTRIC INSTALLATION ELECTRIC INSTALLATION Checking the adjustment of the cab roof headlights F11N034 In the vertical direction there must not be any point of illuminated area lying on the road surface plane to the left from the longitudinal vertical plane passing through the headlight centre further than 30 m from the front outline of the tractor.
  • Page 153 NOTES  ...

  • Page 154: Tractor Maintenance

    TRACTOR MAINTENANCE Steps performed daily before the start of work Prior to starting the engine Checking the tightness of the fuel system Checking the oil level in the engine Checking the amount of the cooling liquid and tightness of connections in the cooling system Inspection of fouling of coolers Checking the oil level in the reservoir of the hydrostatic control circuit Checking the amount of the brake fluid and tightness of the liquid braking system...

  • Page 155: Steps Performed Every 500 Hours Of Work

    TRACTOR MAINTENANCE Steps performed outside the interval of 500 hours of work in a new tractor or tractor after a general overhaul subsequently after hour counter reading 1000 1500 2000 2500 3000 every...hours Check and adjust valve play 2000 Check the opening pressure of injectors and the function of 3000 injection nozzles...

  • Page 156: Filling And Filter Replacement

    TRACTOR MAINTENANCE Filling and filter replacement in a new tractor or tractor after a general overhaul subsequently hour counter reading 1000 1500 2000 after every...hours Replace engine oil Replace the engine oil cleaner element Replace the fuel cleaner element Replace the air cleaner element 1000 Replace the safety insert of the air cleaner 2000...

  • Page 157: Used Operation Liquids And Filling - Quantities

    The manufacturer does not take responsibility for any damages caused by the usage of service fillings that do not comply with requirements stated in this service manual. ZETOR service fillings To maintain best operational characteristics of your tractor, original operational Zetor fillings are recommended to be used. Motor oils...

  • Page 158: Specification Of Oil For The Front Driving Axle

    Specification of oil for the tractor hydrostatic control system Specification DIN 51524 HLP Other recommended service fillings tested on Zetor tractors Oils for Zetor engines which are equipped with diesel particle filter Oil marking Viscosity class SAE Performance class API MOGUL DIESEL L-SAPS...

  • Page 159: Oil For The Front Driving Axle

    TRACTOR MAINTENANCE Oil for the front driving axle Manufacturer Oil designation Viscosity class SAE Performance class API Shell Spirax AX 80W - 90 GL-5 Aral Fluid HGS GL-4 Agip Rotra Multi THT GL-4 Esso Torque Fluid 62 GL-4 Fuchs Titan Supergear 80W - 90 GL-4/GL-5 Titan Hydramot 1030MC...

  • Page 160: Front Pto Oil

    TRACTOR MAINTENANCE Front PTO oil Manufacturer Oil designation Shell Donax TX Autran DX III Fluid 9 Esso ATF E 25131 Castrol Transmax S Elfmatic G2 Syn Elfmatic G3 FINA Finamatic HP Finamatic S6726 Mobil Mobil ATF Texaco Texamatic 7045 Valvoline ATF Dextron II-E Beverol Dextron II-E...

  • Page 161: Fuel For Zetor Engines Which Are Equipped With Diesel Paricle Filter

    TRACTOR MAINTENANCE Fuel for Zetor engines which are equipped with diesel paricle filter Diesel complies with EN 590 standard IMPORTANT NOTE! By using motor oil with elevated sulphur content, the service life of diesel particle filter can be significantly reduced.

  • Page 162: Solid Front Drive Axle

    TRACTOR MAINTENANCE Solid front drive axle Pos. Identification No. of lubrication points Turning radius pins Central pin Hitch for a single-axle semi-trailer Pos. Identification No. of lubrication points Hook pin bearings 0 to 4 (by version) Front three-point hitch Pos. Identification No.

  • Page 163: Hitch Mouth For A Trailer

    TRACTOR MAINTENANCE Hitch mouth for a trailer Pos. Identification No. of lubrication points Hitch mouth for a trailer Reversion lever pin Disassemble the left side cover of the control panel. Disassemble the lock ring (1) of the reversion lever pin. Partly push out the reversion lever towards the instrument panel.

  • Page 164: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS Most of operations of planned maintenance may be carried out by the driver or other user of the tractor. In case you do not have sufficient technical equipment, let the difficult operations carried out by a specialised repair shop. All works, connected with cleaning, lubrication and adjustments of the tractor or coupled mechanisms may only be carried out after stopping of the engine and other movable components except checks of brakes, recharging and hydraulic system.

  • Page 165: Filling The Engine With Oil

    MAINTENANCE INSTRUCTIONS Filling the engine with oil Pour the prescribed quantity of engine oil into the filling opening (2), start the engine and let it run for 2 - 3 minutes at 750 - 800 rpm. After stopping of the engine and level stabilization use the dipstick (1) to check the oil level and check the cleaner, drain plug (3) and other joints for leaks.

  • Page 166: Dry Air Cleaner Maintenance Instructions

    MAINTENANCE INSTRUCTIONS 4. Bleed the injection pump in the same way. 5. Do the bleeding with the screw (3) positioned on the pump body. E708 Dry air cleaner maintenance instructions Perform maintenance of the air cleaner in the following way: 1.

  • Page 167: Reassembly Of The Air Cleaner Elements

    MAINTENANCE INSTRUCTIONS Reassembly of the air cleaner elements When reassembling the air cleaner elements proceed in the reverse order. Observe the following points during the element reassembly: - Make sure the contact surfaces are clean. - During the assembly the elements must not get deformed and after installation they must not vibrate.

  • Page 168: Bleeding The Hydraulic Circuit Of The Hydrostatic Steering

    MAINTENANCE INSTRUCTIONS 8 - Disconnect both the hoses from the working cylinder and together with the return hose insert their ends to a waste oil container. 9 - Start the engine and at the idle speed (max. 10 s) turn the steering wheel 2 - 3 times to both sides to push oil out of the steering unit and the pipes.

  • Page 169: Replacing The Hydrostatic Steering Hoses

    MAINTENANCE INSTRUCTIONS Replacing the hydrostatic steering hoses F11N037 The hoses must be replaced after four years from the production date (the date is indicated on their surface) or after 3500 hours of work of the tractor or immediately after discovering signs of their damage (hose sweating, local buckling, leaks of the working media around the end pieces and on the hose surface, abrasion of the hose surface to the metallic reinforcement, damage of the outer yarn braiding in the case of low-pressure hoses).

  • Page 170: Checking The Oil In Gearbox

    MAINTENANCE INSTRUCTIONS Checking the oil in gearbox The height of oil in gear box set is checked by oil level indicator which is placed at the right rear part of the gearbox behind the right hydraulic roller. A - Standard oil filling Carry out the check always with the engine stopped.

  • Page 171: Insertion Piece Replacement Of The Oil Cleaner With Delivery Filter Of The Gearbox Switchboard

    MAINTENANCE INSTRUCTIONS Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard Oil cleaner is placed on the left side of the gearbox. The cleaner clogging is signalized by a control on dashboard lighting up. Before replacing the insertion of the oil cleaner, place a suitable vessel under the tractor for catching the dripping oil.

  • Page 172: Brake Fluid Replacement

    MAINTENANCE INSTRUCTIONS Brake fluid replacement The vessel is placed on the rights side and is accessible after lifting the front bonnet. Keep the level of brake fluid in the range of 3/4 of the content of the vessel (maximum height) to 1/2 of the vessel content (minimum height of the level).

  • Page 173: Air Filter With Active Carbon

    MAINTENANCE INSTRUCTIONS Air filter with active carbon Filters with active carbon are installed instead of the standard dust filter and they are replaced in the same way as the normal filters. The filter must be inserted with the white side towards the grill. The filter is only used during spraying of pesticides;...

  • Page 174: Draining Condensate From The Air Reservoir

    MAINTENANCE INSTRUCTIONS Draining condensate from the air reservoir Draining is performed by deflecting or compressing the protruding part of the valve. The air reservoirs are located in front of the rear axle. The tractors are equipped with one air reservoir installed on the left side of the tractor as standard or * two air reservoirs positioned on the right and left side of the tractor (if air-pressure brakes are in- stalled).

  • Page 175: Maintenance And Treatment Of Tyres

    MAINTENANCE INSTRUCTIONS Maintenance and treatment of tyres F_02_122a Regularly check the outer surface of tyres and verify whether they are free of defects at the sides and over the bead and whether the reinforcement is not damaged. Do not use tyres that show a defect any longer. Tyre inflation The basic recommended inflation values are specified in the table.

  • Page 176: Recommended Inflation Values Of The Front Wheel Tyres

    MAINTENANCE INSTRUCTIONS Recommended inflation values of the rear wheel tyres Tyredimensions and design Principal 650/65R38 600/65R38 18,4R38 520/70R38 580/70R38 working activity For field work Inflation (kPa) 130-160 130-160 130-160 110-160 130-160 Load-bearing 3620-4125 3200-3650 2625-3000 2635-3350 3475-3880 capacity (kg) For road Inflation (kPa) 160-190 160-190 130-160...

  • Page 177: Diesel Particle Filter Maintenance

    MAINTENANCE INSTRUCTIONS Diesel particle filter maintenance Leave the maintenance of diesel particle filter to an authorized service. FH12N056 Replacement of carter exhaust oil separator filter element Oil separator is placed on engine's right hand side and is accessible when lifting the hood. To replace the filter element dismount four bolts (1) and separator cover (2).

  • Page 178: Adjustment

    ADJUSTMENT Almost all the following works require certain experience and more exacting service and diagnostic equipment. That's why we recommend to do the works at specialized or authorized workshops. Adjusting valve clearance Adjustment of the engine valves must be performed by an authorized service. Flat belt drive tension of accessories Flat belt drive tension of accessories (A) does not need to be adjusted.

  • Page 179: Bleeding The Rear Brake System

    ADJUSTMENT Bleeding the rear brake system FH12N018 - Check the quantity of brake liquid in the compensation tank; fill up new liquid to the maximum level. - Slide a hose onto the corresponding brake cylinder screw and immerse its other end to the bottom of a transparent container partly filled with the brake liquid.

  • Page 180: Bleeding Of Hydraulic Clutch Circuit

    ADJUSTMENT Bleeding of hydraulic clutch circuit Bleed the clutch hydraulic circuit in the same way as rear brake system bleeding. The vent screw of clutch hydraulic circuit is located at the clutch control cylinder (1). Add only fresh brake fluid into the brake fluid tank, which is common for both brake and clutch circuits.

  • Page 181: Adjustment Of The Lifting Draw-Bars Of The Hitch For A Single-Axle Semi-Trailer

    ADJUSTMENT Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer - Raise the hydraulic arms to the upper - transport position with the position control selected and the vibration compensator off. - Screw the nuts on the adjustable draw-bars towards the guiding pipe without any play.

  • Page 182: Main Technical Parameters

    MAIN TECHNICAL PARAMETERS Main tractor's parameters (mm) Tractor type note Tyre Front 14,9R24 dimensions Rear 580/70R38 Outline length with hitches with the front three-point hitch lowered 4885 without ballast weights Outline length with hitches without the front three-point hitch 4340 without ballast weights Width over the rear fenders 2164...

  • Page 183: Technical Data Of Engines

    MAIN TECHNICAL PARAMETERS Technical data of engines FORTERRA FORTERRA FORTERRA FORTERRA FORTERRA Tractor type CL 100 CL 110 CL 120 CL 130 CL 140 Engine type 1017 1317 1417 1517 1617 Engine kind diesel, four-stroke with direct fuel injection, turbocharged Engine design in-line, vertical, water cooled Engine revolutions...

  • Page 184: Permitted Maximum Load Of Front Axle (Kg)

    MAIN TECHNICAL PARAMETERS Permitted maximum load of front axle (kg) Wheel track (mm) Travelling speed (km/h) 1590 - 1655 1730 - 1740 1800-1880 1890 -1955 2030 - 2040 5600 5100 4400 4100 3800 4300 3900 3380 3150 2900 4300 3900 3380 3150 2900...

  • Page 185: Front Tires Steerability

    MAIN TECHNICAL PARAMETERS Front tires steerability Travelling speed Tyre dimensions 40 km.h 30 km.h Tyreload-bearing capacity Tyreload-bearing capacity (kg) (kg) Tyre Axle Inflation (kPa) Tyre Axle Inflation (kPa) 1 pc 1 pc 1140 2280 1425 2850 12.4-24 1360 2720 1455 2910 12.4R24 1432...

  • Page 186: Bearing Capacity Of Rear Tires

    MAIN TECHNICAL PARAMETERS Bearing capacity of rear tires Travelling speed Tyre 40 km.h 30 km.h dimensions Tyreload-bearing capacity Tyreload-bearing capacity (kg) (kg) Tyre Axle Inflation Tyre Axle Inflation 1 pc (kPa) 1 pc (kPa) 1900 3800 2380 4760 16.9-34 2430 4860 2600 5200...

  • Page 187: Change Of The Load Capacity Of The Rear Tyres (%)

    MAIN TECHNICAL PARAMETERS Change of the load capacity of the rear tyres (%) Travelling speed (km/h) diagonal radial + 40 + 50 + 20 + 23 - 20 Permitted combinations of wheels for tractors Front wheels Rear whels 13,6R24, 340/85R24, 420/85R38, 16,9R38, 440/65R24, 280/85R28, 480/70R38...

  • Page 188: Tensile Force

    MAIN TECHNICAL PARAMETERS Tensile force Tractor type FORTERRA FORTERRA FORTERRA FORTERRA FORTERRA CL 100 CL 110 CL 120 CL 130 CL 140 Maximum tensile force (kN) in swinging draw bar on concrete, tractor in emergency finish with 42,5 ballast weights, with slippage to Tractor speeds (40 km/h) Tractor equipped with a four-speed gearbox with the speed of 40 km/h, reduction, a three-stage torque multiplier, reversing and the front driving axle (24 forward speeds, 18 reverse speeds).

  • Page 189: Reverse Speed

    MAIN TECHNICAL PARAMETERS Reverse speed Gear Overall gear Tractor speed at the ratio nominal engine speed 16.9-38 18.4-38 (795 mm) (820 mm) 22.187 29.7 30.6 25.653 25.7 26.5 3 Hi 29.696 22.2 22.9 33.608 19.6 20.2 38.858 17.0 17.5 2 Hi 44.983 14.7 15.1...

  • Page 190: Dependent Pto Shaft Revolutions With Nominal Engine Revolutions

    MAIN TECHNICAL PARAMETERS Dependent PTO shaft revolutions with nominal engine revolutions to the front to the rear multiplier gear degree 1000 1000 1 283 1 110 1 037 Road speeds 1 283 1 110 1 037 Reduced speeds...

  • Page 191: Speed Of The Zuidberg Front Pto

    MAIN TECHNICAL PARAMETERS Speed of the Zuidberg front PTO Turning direction PTO speed / engine speed PTO speed / engine speed 1000 / 1920 1146 / 2200 right (a) 1000 / 2000 1100 / 2200 *left (b) * - option F_02_64 Outer outline and track turning diameter - fenders with turnable consoles front...

  • Page 192: Index

    INDEX Controlling front three-point hitch Controlling the front and rear PTO shaft Accumulator battery Coolant heater Accumulator battery maintenance Cooling system Acquaintance with tractor Coupling of a single-axle trailer Add urea Adjustable screen and cover of the swing lid Dependent and independent rear PTO shaft revolutions Adjusting the bowden cable Dependent PTO shaft revolutions with nominal engine Adjusting the front grill headlights...
  • Page 193 Instrument panel Front windshield (B) defrosting Instrument panel - buttons Front wiper speed switch Instrument panel - instruments Fuel for Zetor engines which are equipped with diesel Instrument panel - signal lamps paricle filter Instrument panel - warning Fuel system leaks...
  • Page 194 Oil in the gearbox and final drivehousing Reversion lever pin Oils for tractor transmission gearing Road and reduced speeds shifting lever Oils for Zetor engines which are equipped with diesel Running in the tractor particle filter One-hose and two-hose brakes...
  • Page 195 Zeroing (reset) of the indicator of service inspection Upper draw-bar intervals Urea (Aqueous Urea Solution AUS 32, DEF) ZETOR service fillings Urea (urea solution AUS 32) Zetor tractors used for work in the woods Urea tank        ...
  • Page 196 NOTES  ...
  • Page 197 Operator's manual FORTERRA CL 100 FORTERRA CL 110 FORTERRA CL 120 FORTERRA CL 130 FORTERRA CL 140 Edition: 5-100-2015 Publication No.: 222.212.778 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 628 00 Brno...
  • Page 198 Made in EU...

This manual is also suitable for:

Forterra cl 110Forterra cl 120Forterra cl 130Forterra cl 140

Table of Contents