Zetor FORTERRA 95 Operator's Manual
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Zetor FORTERRA 95 Operator's Manual

Zetor FORTERRA 95 Operator's Manual

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Summary of Contents for Zetor FORTERRA 95

  • Page 3 ZETOR This Operator’s Manual for the Zetor Forterra tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.
  • Page 4 The technical specifications and information about the design, equipment, material and appearance are valid at the time of print. The manufacturer reserves the right to implement changes.  ...

  • Page 5: Table Of Contents

    CONTENTS Page Location of serial numbers ..................7 Safety instructions for users ..................9 Preventive daily maintenance ................... 13 Acquaintance with the tractor ................... 19 Driving operation ....................... 47 Running in the tractor ....................65 Transportation ......................69 Drive of agricultural machines .................. 75 Hydraulic system ......................
  • Page 6 ZETOR FORTERRA TRACTORS Zetor Forterra 95......66 kW Zetor Forterra 105......74 kW Zetor Forterra 115 ......81 kW Zetor Forterra 125......90 kW    ...

  • Page 7: Location Of Serial Numbers

    LOCATION OF SERIAL NUMBERS   XH154...
  • Page 8       Tractor type Tractor serial number Engine serial number Zetor Forterra 95 Zetor Forterra 105 Zetor Forterra 115 Zetor Forterra 125 The “right”, “left”, “front” and “back” indications refer to the driving direction of the tractor.

  • Page 9: Safety Instructions For Users

    SAFETY INSTRUCTIONS FOR USERS ∗ This symbol refers to optional Please, pay increased attention to the STARTING THE ENGINE tractor accessories installed by parts of the Operator’s Manual that are 5. It is not permitted to start the engine manufacturer marked with this symbol.
  • Page 10 12° for and replaced immediately if any signs of the Zetor Forterra 95, 105, 115, 125 19. It is forbidden to get into and out of a damage are found.
  • Page 11 SAFETY INSTRUCTIONS FOR USERS and maintenance of the tractor may 34. Before leaving the tractor do not run in a closed building or room if sufficient ventilation is ensured. Exhaust cause various skin disorders in case of forget to brake the tractor with the parking brake (by engaging a gear).
  • Page 12 60. Zetor Forterra tractors must not be implementation directives of these acts Contact or freezing of components in operated with a disconnected battery as of the country where the tractor is used. hands may cause serious damage of...

  • Page 13: Preventive Daily Maintenance

    PREVENTIVE DAILY MAINTENANCE Perform this maintenance daily or after every 8 - 10 hours of operation at the latest. XF_02_148...
  • Page 14 PREVENTIVE DAILY MAINTENANCE       F_02_192 XF_02_193 F_02_3a1 FUEL SYSTEM LEAKS ENGINE OIL LEVEL COOLING SYSTEM Check fuel system leaks, After unscrewing and removing the oil Check the connections of the engine including the fuel tank. Repair any leaks dip-stick check the oil quantity in the cooling system for leaks and the coolant immediately.
  • Page 15 PREVENTIVE DAILY MAINTENANCE       F_02_4 F_02_56 LIQUID BRAKES TRAILER AIR BRAKES TRAILER HYDRAULIC BRAKES Check the liquid brakes for leaks as well Check the air system of the brakes for Check the hydraulic brakes of the trailer as the liquid control of the clutch and the leaks and the efficiency of the tractor for leaks.
  • Page 16 PREVENTIVE DAILY MAINTENANCE       D402 F_02_6a F_02_9 HYDROSTATIC STEERING AIR CLEANER CAB FILTRATION - Check the oil level in the hydrostatic If the air cleaner is heavily clogged with Check and if necessary clean the cab steering tank. dirt, this condition is indicated by a ventilation air filters installed in the front - Check the tightening of screws and...
  • Page 17 PREVENTIVE DAILY MAINTENANCE       F_02_100 F_02_7 HITCHES AFTER WIRK WITH FRONT TYRES AND WHEELS IMPLEMENTS CASE Check the condition of the hitching and Check the air pressure in the front and COOLER CLOGGING attachment systems of the tractor and rear tyres.
  • Page 18 PREVENTIVE DAILY MAINTENANCE       F_02_102a SHORT FUNCTIONAL TEST After starting the engine check whether the hydrostatic steering failure, engine lubrication and charging indicators have gone off. Verify the function of the hydraulic steering circuits and check them for leaks.

  • Page 19: Acquaintance With The Tractor

    ACQUAINTANCE WITH THE TRACTOR Page Safety cab ......................... 21 Door opening from the outside .................. 21 Door opening from the inside ..................21 Rear window......................22 Side window ......................22 ∗Tilting lid ........................22 Washer nozzle ......................23 Washer tank ......................23 Washer control ......................
  • Page 20 ACQUAINTANCE WITH THE TRACTOR Page ∗Digital dashboard ....................35 Selectors, switches and levers .................. 36 Light switch (A) ......................37 Switch of the front driving axle (F)................37 Warning light switch (E) .................... 37 Selector of the grill and cab headlights (B)..............38 Front, rear differential lock button (J) ................

  • Page 21: Safety Cab

    ACQUAINTANCE WITH THE TRACTOR F_02_8 F_02_11 SAFETY CAB DOOR OPENING FROM THE OUTSIDE DOOR OPENING FROM THE INSIDE Normally use the left side of the The cab doors can be locked from the 1. Lever for door opening from the inside tractor to enter and leave the cab.

  • Page 22: Rear Window

    ACQUAINTANCE WITH THE TRACTOR F_02_14 ∗TILTING LID REAR WINDOW SIDE WINDOW The rear window is equipped with a han- The window is secured in the partly open It can be opened by partial turning of the dle and in the open position it is held by position with a plastic latch.

  • Page 23: Washer Nozzle

    ACQUAINTANCE WITH THE TRACTOR F_02_152a F_02_137 WASHER NOZZLE WASHER TANK WASHER CONTROL The nozzle is adjustable with a needle The washer tank is located on the outer The windshield washer is activated by with the max. thickness of 0.8 mm. rear wall of the cab.

  • Page 24: Passenger's Seat

    ACQUAINTANCE WITH THE TRACTOR F_02_13 F_02_12 PASSENGER’S SEAT STORAGE COMPARTMENT AND REARVIEW MIRRORS TOOL BOX Passenger’s seat is tilting and is situated Before driving or starting work adjust the on the left cab fender. The storage compartment is located at rearview mirrors to be able to see the en- tire road or the working field.

  • Page 25: Mars Svratka Driver's Seat

    ACQUAINTANCE WITH THE TRACTOR MARS SVRATKA DRIVER’S SEAT LONGITUDINAL ADJUSTMENT OF VERTICAL ADJUSTMENT OF THE THE SEAT SEAT ADJUSTING THE SEAT FOR THE You can adjust the seat longitudinally The seat is adjusted vertically with the DRIVER’S WEIGHT with the left lever in the range of ± 75 lever at the right-hand side in the range The seat suspension is adjustable for the of ±...

  • Page 26: Grammer Maximo Driver's Seat

    ACQUAINTANCE WITH THE TRACTOR D104 F205 GRAMMER MAXIMO DRIVER’S SEAT ADJUSTABLE STEERING WHEEL 1- Seat suspension adjustment control by the driver’s weight (adjustment by turning, The tilting steering column allows vari- direction in accordance with the pictogram on the seat bellows). able angle and height adjustment of the 2- Longitudinal adjustment lever of the seat (located at the right side of the seat) steering wheel.

  • Page 27: Air Filter With Active Carbon

    ACQUAINTANCE WITH THE TRACTOR E730a *AIR FILTER WITH ACTIVE CARBON Filters with active carbon are installed instead of the standard dust filter and they are When pesticides are sprayed and replaced in the same way as the normal filters. The filter must be inserted with the a heating filter with active carbon white side towards the grill.

  • Page 28: Control Panel Of Heating, *Air-Conditioning, *Radio

    ACQUAINTANCE WITH THE TRACTOR F_02_15 F_02_16 F_02_17a CONTROL PANEL OF HEATING, *AIR- HEATING VALVE CONTROL (A) *AIR-CONDITIONING SWITCH (C) CONDITIONING, *RADIO a - Heating valve closed The air-conditioning system is switched A - Heating valve control b - Heating valve open on and off with the switch with the snow- flake symbol (C).

  • Page 29: Control Of Air Circulation In The Cab (D)

    ACQUAINTANCE WITH THE TRACTOR F_02_17b F_02_52 F_02_18a CONTROL OF AIR CIRCULATION IN PROPER FUNCTION OF THE HEATING FAST HEATING OF THE CAB SPACE THE CAB (D) AND AIR-CONDITIONING SYSTEM Proceed as follows: a - Surrounding (external) air is suctioned To ensure proper functioning of the heat- 1 - Turn the heating valve control (A) to the right position (heating valve fully to the cab via filters - air suctioning...

  • Page 30: Quick Cooling Of The Cab Space

    ACQUAINTANCE WITH THE TRACTOR F_02_18 F_02_19 F_02_20 QUICK COOLING OF THE CAB HEATING OR AIR-CONDITIONING SPACE OPERATION DURING WORK OF THE IMMEDIATELY AFTER COOLING TRACTOR DOWN THE CAB Proceed as follows: 6 - Turn the heating valve control (A) to When internal air circulation is on, the Immediately after cooling of the cab and reduction of the internal temperature to...

  • Page 31: Heating And Air-Conditioning Outlets (A) (∗Radio Speakers)

    ACQUAINTANCE WITH THE TRACTOR F_02_151 HEATING AND AIR-CONDITIONING OUTLETS (A) (∗RADIO SPEAKERS) Adjustable outlets of heating (2) and *air-conditioning (1) Radio speakers are only installed in case of preparation for the *radio installation. FRONT WINDSHIELD (B) DEFROSTING To ensure quick defrosting of the front windshield direct the central heating outlets (3) under the angle of approx.
  • Page 32 ACQUAINTANCE WITH THE TRACTOR B21a...

  • Page 33: Analog Dashboard

    ACQUAINTANCE WITH THE TRACTOR ANALOG DASHBOARD INDICATORS 24 - Indicator of a failure in the hydro- static steering system (red). During The analog dashboard is installed as 11 - High beam lights (blue). Lights up engine operation it lights up in case standard equipment.
  • Page 34 ACQUAINTANCE WITH THE TRACTOR F54b...

  • Page 35: Digital Dashboard

    ACQUAINTANCE WITH THE TRACTOR ∗DIGITAL DASHBOARD INDICATORS AND BUTTONS The arrangement of indicators on the The digital dashboard is installed as op- tional equipment on the customer’s re- digital dashboard is the same as on the analog dashboard. quest. After pressing of the selected button the DESCRIPTION OF INSTRUMENTS corresponding symbol and value will ap- F - Indicators...

  • Page 36: Selectors, Switches And Levers

    ACQUAINTANCE WITH THE TRACTOR SELECTORS, SWITCHES AND LEVERS a - Light switch (off, parking, main head- lights) b - Selector of low beam lights in the tractor grill and working lights on the tractor cab. c - Fog light switch (off - on). The func- tion of the fog light is indicated by the illuminated symbol on the switch.

  • Page 37: Light Switch (A)

    ACQUAINTANCE WITH THE TRACTOR LIGHT SWITCH (A) SWITCH OF THE FRONT DRIVING WARNING LIGHT SWITCH (E) AXLE (F) a - Lights “OFF” a - Warning lights “OFF” b - Sidelights and tail lights, registration Use the front driving axle in case b - Warning lights “ON”...

  • Page 38: Selector Of The Grill And Cab Headlights (B)

    ACQUAINTANCE WITH THE TRACTOR F_02_181 SELECTOR OF THE GRILL AND CAB FRONT, REAR DIFFERENTIAL LOCK SELECTOR OF TURN SIGNAL, LOW HEADLIGHTS (B) BUTTON (J) AND HIGH BEAM LIGHTS AND HORN a - Lights in the roof “OFF” a - Differential lock engaged b - Lights in the roof “ON”...

  • Page 39: Switching Box

    ACQUAINTANCE WITH THE TRACTOR E140 SWITCHING BOX KEY IN “0” POSITION KEY IN “I” POSITION The switching box is located on the The voltage of all appliances controlled Voltage is connected to all appliances dashboard, see arrow. via the key is disconnected. The key can except the starter motor.

  • Page 40: Key In "Ii" Position

    ACQUAINTANCE WITH THE TRACTOR F_02_53n E144 KEY IN “II” POSITION LIGHTER AND THREE-PIN SOCKET MANUAL THROTTLE LEVER In this position the starter motor and all The lighter (1) and three-pin socket are A - Maximum delivery the electric appliances are connected located on the panel of the right rear B - Idle run except wipers, washers, cab fan and air-...

  • Page 41: Engine Stopping Control

    ACQUAINTANCE WITH THE TRACTOR E145b D102 ENGINE STOPPING CONTROL TORQUE MULTIPLIER During engine starting the switch PRESELECTION SWITCH (I) By pulling the control upwards you will must be in the “OFF” position (a). stop the engine run immediately and by a - Preselection switch “OFF”...

  • Page 42: Pedals And Levers

    ACQUAINTANCE WITH THE TRACTOR F_02_83 F_02_21 PEDALS AND LEVERS MAIN SHIFTING LEVER AND SHIFTING LEVER OF ROAD AND REVERSING LEVER REDUCED GEARS 37 - Travel clutch pedal 38 - Foot brake pedals connected with a 40 - Main shifting lever with three-stage The lever is located at the left side of the latch multiplier control buttons...

  • Page 43: Shifting Lever Of Dependent And Independent Pto Rpm

    ACQUAINTANCE WITH THE TRACTOR XF_02_213 SHIFTING LEVER OF DEPENDENT LEVERS OF THE PARKING BRAKE HYDRAULIC CONTROL PANEL AND INDEPENDENT PTO RPM AND HITCH FOR A SINGLE-AXLE It is located in the area of the right TRAILER The lever is located at the right side of fender.

  • Page 44: Control Of The Auxiliary Hydraulic Distributor (External Hydraulic Circuit)

    ACQUAINTANCE WITH THE TRACTOR XF_02_51 XF_02_156 F_02_175a CONTROL OF THE AUXILIARY CONTROL PANEL ON THE RIGHT BATTERY DISCONNECTOR HYDRAULIC DISTRIBUTOR CAB PILLAR In case of long periods of inactiv- (EXTERNAL HYDRAULIC CIRCUIT) 1 - ∗Front PTO switch ity, repairs, failures or an accident immediately disconnect the bat- It is located on the upper part of the right 2 - Rear PTO switch...

  • Page 45: Fuel Tank

    ACQUAINTANCE WITH THE TRACTOR F_02_22 H800 FUEL TANK DRAIN PLUG OF THE FUEL TANK All the tractor types are equipped with a The hole for draining dirt and fuel from plastic fuel tank with the volume of 180 l the fuel tank is found in its bottom. as standard.
  • Page 46 NOTES...

  • Page 47: Driving Operation

    DRIVING OPERATION Page Before you start......................49 If the engine will not start................... 49 Prohibited starting methods..................49 Starting the tractor engine ..................50 Indication of errors of the glowing system ..............50 ∗Coolant heater ......................51 Starting the engine with the use of the coolant heater..........51 Immediately after starting ..................
  • Page 48 DRIVING OPERATION Page Ensuring free space for the Cardan shaft of the front driving axle ......62 Stopping the tractor - parking brake................62 Stopping the engine ....................62 Leaving the tractor ....................63 Warning indication of a hydrostatic steering error ............. 63...

  • Page 49: Before You Start

    DRIVING OPERATION F_02_28 F_02_31 F_02_32 BEFORE YOU START IF THE ENGINE WILL NOT START PROHIBITED STARTING METHODS Before you start the engine, Return the key to position “0”. Wait for 30 It is forbidden to start the engine make sure: seconds and repeat the start.

  • Page 50: Starting The Tractor Engine

    DRIVING OPERATION F_02_29 F_02_30 F_02_176 STARTING THE TRACTOR ENGINE 6. Wait until the glowing indicator goes off INDICATION OF ERRORS OF THE (the time depends on the temperature GLOWING SYSTEM The tractors are equipped with glowing of the cooling liquid). plugs in the cylinder heads as standard.

  • Page 51: Coolant Heater

    DRIVING OPERATION XF_02_185a ∗COOLANT HEATER STARTING THE ENGINE WITH THE USE OF THE COOLANT HEATER Heating the coolant facilitates engine starting at low ambient temperatures. The elec- The coolant heater is installed on the en- gine block. tric installation of the power supply and its protection against electric shock must comply with valid regulations.

  • Page 52: Immediately After Starting

    DRIVING OPERATION F_02_33a F_02_35 IMMEDIATELY AFTER STARTING ENGINE PREHEATING After starting set the engine Continue preheating the engine while driving. Preheating the engine by speed to 800 - 1000 rpm and let means of a long idle run or abrupt increasing of the engine speed is harmful the engine run without loading for for the engine.

  • Page 53: Gear Shifting

    DRIVING OPERATION F_02_34 F_02_43 GEAR SHIFTING REVERSING LEVER SHIFTING OF ROAD AND REDUCED GEAR SPEEDS The tractors are equipped with a four- The reversing lever is used to select the speed synchronized gearbox, three- driving direction of the tractor (forward, - Road gears stage torque multipliers and two-speed reverse).

  • Page 54: Shifting From Lower To Higher Gear Speed

    DRIVING OPERATION F_02_44 F_02_45 SHIFTING FROM LOWER TO HIGHER SHIFTING FROM HIGHER TO LOWER THREE-STAGE TORQUE MULTIPLIER GEAR SPEED GEAR SPEED The three-stage multiplier is standard Depress the clutch pedal (clutch disen- Depress the clutch pedal and move the equipment of all tractor types. Shifting of individual stages of the three- gaged).

  • Page 55: Indication Of The Multiplier Function

    DRIVING OPERATION F100 F101 F102 INDICATION OF THE MULTIPLIER SHIFTING THE STAGES OF THE INCREASING, REDUCING THE FUNCTION TORQUE MULTIPLIER TRAVELLING SPEED BY TWO GEARS Individual engaged stages of the multi- Increasing the travelling speed 2xH Increases the travelling speed by plier (H,M,L) are signalled by indicators Reducing the travelling speed two gears...

  • Page 56: Setting In Motion

    DRIVING OPERATION F_02_36 SETTING IN MOTION 10. Release the clutch pedal until the When shifting individual gear 1. Select road or reduced gears. travel engagement point and while si- speed (1-4) or reversing (F-R) 2. Depress the clutch pedal. multaneously increasing the engine observe the instructions for put- 3.

  • Page 57: Driving Uphill

    DRIVING OPERATION F_02_37 F_02_38 F106 DRIVING UPHILL DRIVING DOWNHILL FOOT BRAKES When driving uphill, shift from the Driving downhill without an en- The foot brakes are of the disc, wet, hy- higher to the lower speed in time gaged gear is prohibited. When draulically controlled, double-pedal type to avoid the engine speed drop- driving down a longer slope, shift...

  • Page 58: Front Cardan Brake

    DRIVING OPERATION F108 F_02_39 F_02_55 FRONT CARDAN BRAKE AIR BRAKES OF TRAILERS AND WARNING INDICATION OF AN AIR SEMI-TRAILERS PRESSURE DROP If only one brake pedal is used, the Cardan brake is not activated. The control of the air brakes of trailers A pressure drop below 450 kPa is sig- (semi-trailers) and the control of the trac- nalled by lighting up of the red indicator...

  • Page 59: Single-Hose And Double-Hose Brakes

    DRIVING OPERATION F_02_56 F_02_57 F_02_58 SINGLE-HOSE AND DOUBLE-HOSE SINGLE-HOSE BRAKES DOUBLE-HOSE BRAKES BRAKES The cap is marked black. The cap of the left coupling is marked 1. Coupling of single-hose brakes After connection of a trailer yellow (braking branch) and the cap of (semi-trailer) with the maximum the right coupling is marked red (filling 2.

  • Page 60: Hydraulic Brakes Of Trailers

    DRIVING OPERATION E230a HYDRAULIC BRAKES OF TRAILERS CONNECTING AND DISCONNECTING QUICK-COUPLERS OF HYDRAULIC Connect the hydraulic brakes of a trailer or semi-trailer to the quick-coupler marked BRAKES OF THE TRAILER with an arrow. The control of the hydraulic brakes of trailers (semi-trailers) and the control of the When connecting and discon- tractor brakes is designed in such a way that the braking effect of both the vehicles is necting the quick-couplers pay...

  • Page 61: Front Driving Axle Control

    DRIVING OPERATION F116 H223 FRONT DRIVING AXLE CONTROL DRIVING WITH THE FRONT DRIVING AXLE ENGAGED The front driving axle is “ON” in basic Use the front driving axle in case the rear wheels slip to increase the traction position (the indicator lights up). It can be of the tractor.
  • Page 62 DRIVING OPERATION F_02_40 F_02_60 XF_02_186 ENSURING FREE SPACE FOR THE STOPPING THE TRACTOR - PARKING STOPPING THE ENGINE CARDAN SHAFT OF THE FRONT BRAKE After work of the tractor when the engine DRIVING AXLE Under normal conditions stop the tractor was fully loaded, the engine must be left to cool down.
  • Page 63 DRIVING OPERATION F_02_67 F_02_68 LEAVING THE TRACTOR WARNING INDICATION OF A Note: When the engine is stopped, the HYDROSTATIC STEERING ERROR You can turn the key from the “I” to the front driving axle is automatically en- “0” position only with the engine at An error of the hydrostatic steering pump gaged.
  • Page 64 NOTES...

  • Page 65: Running In The Tractor

    RUNNING IN THE TRACTOR Page General principles for running in the new tractor in the course of the first 100 hours of operation..................66 During the first 10 hours .................... 66 From 100 hours on....................67...
  • Page 66 RUNNING IN THE TRACTOR F_02_48 F_02_49 GENERAL PRINCIPLES FOR RUNNING IN THE NEW TRACTOR IN THE DURING THE FIRST 10 HOURS COURSE OF THE FIRST 100 HOURS OF OPERATION - Run in the tractor in the transport During the first 100 operation hours: regime.
  • Page 67 RUNNING IN THE TRACTOR E256 FROM 100 HOURS ON After running-in you can work with the tractor without any restrictions. Recommended 1400 - 2300 rpm operation speed Idle speed 800 ± 25 rpm Operation oil 0.2 - 0.5 MPa pressure Oil pressure at the min.
  • Page 68 NOTES...

  • Page 69: Transportation

    TRANSPORTATION Page CBM stage quick-adjusting hitch ................70 Height adjustment and disassembly of the CBM stage hitch........70 Automatic mouth of the CBM stage hitch ..............70 Modular system of hitches for trailers and semi-trailers ..........71 Swinging draw-bar console module................71 Swinging draw-bar.....................

  • Page 70: Cbm Stage Quick-Adjusting Hitch

    TRANSPORTATION D201 D202 E304 CBM STAGE QUICK-ADJUSTING HEIGHT ADJUSTMENT AND AUTOMATIC MOUTH OF THE CBM HITCH DISASSEMBLY OF THE CBM STAGE STAGE HITCH HITCH It is designed for attachment of double- When the lever (1) is moved in the direc- axle trailers or lighter single-axle semi- By moving the control lever in the arrow tion of the arrow (a), the pin (2) is re-...

  • Page 71: Modular System Of Hitches For Trailers And Semi-Trailers

    TRANSPORTATION D204 D205 D206 MODULAR SYSTEM OF HITCHES FOR SWINGING DRAW-BAR CONSOLE SWINGING DRAW-BAR CONSOLE TRAILERS AND SEMI-TRAILERS MODULE WITH A FIXED PIN MODULE Module types: The swinging draw-bar console module Perform the assembly and disassembly Fig. (B) - Swinging draw-bar console is located in the stage hitch console.

  • Page 72: Console With A Ø 80 Ball Module

    TRANSPORTATION D207 D208 CONSOLE WITH A Ø 80 BALL HITCH FOR A SINGLE-AXLE CBM MODULE SEMI-TRAILER The console with a ø 80 ball is The hitch for a single-axle semi-trailer only used to connect semi-trailers may be equipped with a hook (A) or with with a hitching device designed a swinging draw-bar (B).

  • Page 73: Maximum Permissible Vertical Static Load Of Hitches For Trailers And Semi-Trailers

    TRANSPORTATION MAXIMUM PERMISSIBLE VERTICAL STATIC LOAD OF HITCHES FOR TRAILERS AND SEMI-TRAILERS Hitch type Permis- Hitch Hitch type Permis- Hitch Hitch type Permis- Hitch sible ver- pin Ø sible ver- pin Ø sible ver- pin Ø tical tical tical static static static load...
  • Page 74 TRANSPORTATION MAXIMUM PERMISSIBLE VERTICAL STATIC LOAD OF HITCHES FOR TRAILERS AND SEMI-TRAILERS Hitch type Permissible Hitch pin Hitch type Permissible Hitch pin Hitch type Permissible Hitch pin vertical (ball) Ø vertical (ball) Ø vertical (ball) Ø static load static load static load Fixed pin 31 mm...

  • Page 75: Drive Of Agricultural Machines

    DRIVE OF AGRICULTURAL MACHINES Page Working with PTO ..................... 76 Control of the front and rear PTO................77 Rear PTO - selection of dependent and independent speed (rpm) ......77 Changing the independent speed value of the rear PTO .......... 78 PTO end pieces ......................

  • Page 76: Working With Pto

    DRIVE OF AGRICULTURAL MACHINES F146 WORKING WITH PTO 1. When working with the PTO make sure that all the covers are properly attached. 2. After the end of the work always reassemble the PTO guard. 3. Always connect and disconnect the articulated shaft of the attached machine to and from the tractor with the lever of dependent and independent rpm of the PTO shifted to the N - Neutral position.

  • Page 77: Control Of The Front And Rear Pto

    DRIVE OF AGRICULTURAL MACHINES F_02_179 CONTROL OF THE FRONT AND REAR PTO REAR PTO - SELECTION OF DEPENDENT AND INDEPENDENT The clutches of the PTO’s are switched on (at the min. engine speed of 1500 rpm) SPEED (RPM) and off electro-hydraulically. The switching is performed with the use of switches located on the right cab pillar.

  • Page 78: Changing The Independent Speed Value Of The Rear Pto

    DRIVE OF AGRICULTURAL MACHINES F149 F150 F_02_64 CHANGING THE INDEPENDENT PTO END PIECES FRONT PTO - ZUIDBERG SPEED VALUE OF THE REAR PTO The front PTO is equipped with a fixed Speed (rpm) End piece The speed setting of the PTO is six- or twenty-one-spline end piece and it 540 and 1000 rpm 540 - 6 splines...

  • Page 79: Drive Of Machines With Larger Inertial Masses

    DRIVE OF AGRICULTURAL MACHINES F_02_46 MAXIMUM TRANSMITTED POWER DRIVE OF MACHINES WITH LARGER INERTIAL MASSES Transmitted (CRUSHERS, HARROWS, MOWING power MACHINES, ETC.) Front (Zuidberg) The Cardan shaft of the drive of these 1000 rpm 45 kW* machines must be equipped with a "free- Rear wheel"...
  • Page 80 NOTES...

  • Page 81: Hydraulic System

    HYDRAULIC SYSTEM Page Hydraulic system ....................... 82 Hydraulic pump ......................82 Location of control elements - EHR - B - Bosch electro-hydraulic system....82 Outer hydraulic circuit....................83 Connecting and disconnecting quick-couplers ............83 Oil quantity drawn from the outer hydraulic outlets............ 84 Hydraulic distributor of the outer hydraulic circuit ............

  • Page 82: Hydraulic System

    HYDRAULIC SYSTEM F_02_112 F_02_113 F_02_53 HYDRAULIC SYSTEM HYDRAULIC PUMP LOCATION OF CONTROL ELEMENTS - EHR - B - BOSCH ELECTRO- The system consists of the inner and The hydraulic pump cannot be disen- HYDRAULIC SYSTEM outer circuit. gaged. When the engine is running, the The source of pressurized oil is a gear pump is in operation.

  • Page 83: Outer Hydraulic Circuit

    HYDRAULIC SYSTEM F_02_124 OUTER HYDRAULIC CIRCUIT CONNECTING AND DISCONNECTING QUICK-COUPLERS The outer circuit supplies pressurized oil to hydraulic implements connected to the When connecting and discon- outer outlets of the hydraulic system ter- necting the quick-couplers pay minated with quick-couplers. increased attention with regard The sockets of the rear (A) as well as to the residual oil that remains in...

  • Page 84: Oil Quantity Drawn From The Outer Hydraulic Outlets

    HYDRAULIC SYSTEM Type of work: On level ground Max. oil consumption: 12 litres Gearbox filling: Upper edge of the dip- stick tab (B) Type of work: On a slope Max. oil consumption: 12 litres Gearbox filling: Lower mark on the cylindrical part of the dipstick (C), transmission oil filling increased by 7 litres...

  • Page 85: Hydraulic Distributor Of The Outer Hydraulic Circuit

    HYDRAULIC SYSTEM XF173 HYDRAULIC DISTRIBUTOR OF THE OUTER HYDRAULIC CIRCUIT A three-section or two-section distributor with four-position sections may be installed in the tractor. The control levers of the sections are installed in the cab on the fender of the right rear wheel. The first (right) section of the distributor is equipped with lock- ing in pressure positions with hydraulic securing.

  • Page 86: Description Of The Functions Of Individual Positions Of Control Levers Of The Hydraulic Distributor

    HYDRAULIC SYSTEM F_02_96 DESCRIPTION OF THE FUNCTIONS OF INDIVIDUAL POSITIONS OF CONTROL LEVERS OF THE HYDRAULIC DISTRIBUTOR Lever position Function Rear (upper) posi- Pressurized oil flows to quick-couplers: “2“, "4", "6" tion Quick-couplers connected to the return line: “1“, “3“, “5“ Central position Neutral Front (lower) posi-...

  • Page 87: Rear Outlets Of The Outer Hydraulic Circuit

    HYDRAULIC SYSTEM F163b F168 REAR OUTLETS OF THE OUTER FRONT OUTLETS OF THE OUTER HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT In the tractor version that is not equipped They are installed on a panel in the right with the front outlets or the front three- front part of the tractor.

  • Page 88: Connecting Machines And Implements To The Outer Hydraulic Circuit

    HYDRAULIC SYSTEM CONNECTING MACHINES AND IMPLEMENTS TO THE OUTER HYDRAULIC CIRCUIT Connecting machines and implements consisting of more parts During work with agricultural machines that consist of more parts (combinators, skids, harrows) and that have side frames hat are hinged to the central frame and during transport are folded to the vertical position by separate hydraulic cylinders controlled by the outer hydraulic circuit of the tractor, the folding of the side frames must always be controlled by the upward (backward) movement of the auxiliary distributor lever.

  • Page 89: Electro-Hydraulic System

    ELECTRO-HYDRAULIC SYSTEM Page Control element functions..................90 Equipment “OFF” ...................... 90 Blocking cancellation....................91 Quick sinking......................92 Transport of implements.................... 92 Stop position ......................92 Vibration compensator (damper) ................93 Limitation of the upper position of the three-point hitch ..........93 Lowering speed ......................

  • Page 90: Control Element Functions

    ELECTRO-HYDRAULIC SYSTEM F_02_162 F_02_188 CONTROL ELEMENT FUNCTIONS EQUIPMENT “OFF” 1. Switching of lifting Electric installation deactivated with the a - Transport, lifting key of the switching box. The electronic b - STOP system is off, the lifting device is blocked. c - Adjustment, lowering (working) d - Free position, quick sinking - Spring-controlled automatic return of the lever to position (c)

  • Page 91: Blocking Cancellation

    ELECTRO-HYDRAULIC SYSTEM F_02_164 F_02_163 BLOCKING CANCELLATION After the activation of the system The engine can only be started When you switch on the electric installa- EHR-B first for safety reasons if the engine (1) is in position tion with the key of the switching box (I), limits the lifting speed of the hy- (b).

  • Page 92: Quick Sinking

    ELECTRO-HYDRAULIC SYSTEM F_02_165 F_02_166 F_02_167 QUICK SINKING TRANSPORT OF IMPLEMENTS STOP POSITION Lever (1) in position (d) - free position. Shift the lifting lever (1) to position "a" By moving the lever (1) to position (b) - You must hold the lever in this position; and block it with the moving latch (2).

  • Page 93: Vibration Compensator (Damper)

    ELECTRO-HYDRAULIC SYSTEM F_02_168 F_02_169 VIBRATION COMPENSATOR (DAMPER) LIMITATION OF THE UPPER POSITION OF THE THREE-POINT It is used during transport of a heavy implement attached to the rear three-point hitch. HITCH After activation of the vibration compensator (10) the arms of the rear three-point hitch sink by approx.

  • Page 94: Lowering Speed

    ELECTRO-HYDRAULIC SYSTEM F_02_170 F_02_171 LOWERING SPEED FREE POSITION The lowering speed of the three-point For permanent work with free hydraulic hitch is set with the control (3). system, e.g. during work with a plough with a support wheel the position of the Symbol of the maximum control (4) under the indication (A) and lowering speed...

  • Page 95: Work In The Field

    ELECTRO-HYDRAULIC SYSTEM F_02_172 WORK IN THE FIELD The control activity (lifting and lowering) Perform the steps described in the can be monitored with the use of the in- “Blocking cancellation” section and set dication diodes (8) and (9). At the dead the required position of the elements with point shift the lever (1) to position (a) and regard to the character of the planned...

  • Page 96: Using The Rear Control

    ELECTRO-HYDRAULIC SYSTEM F_02_98 F_02_78 F_02_65 USING THE REAR CONTROL EXTERNAL CONTROL BUTTONS OF USING THE BUTTONS THE ELECTRO-HYDRAULIC SYSTEM The rear control is used to connect and When handling the three-point disconnect implements. lifting 1. Lifting hitch with the external control but- switching lever (1) on the EHR-B electro- tons the operator must stand out 2.

  • Page 97: Indication Of Ehr-B Errors

    ELECTRO-HYDRAULIC SYSTEM DESCRIPTION OF SIGNALS OF EHR-B ELECTRO-HYDRAULIC SYSTEM ERRORS Flashing combination of the diagnostic LED (7). Error category Error description F -02 -173 Error with internal safety shutdown of the INDICATION OF EHR-B ERRORS electro-hydraulic system - the electro- Serious error The electronic part of the electro- hydraulic system is out of operation - the...

  • Page 98: Description Of Minor Errors Of The Ehr-B Electro-Hydraulic System

    ELECTRO-HYDRAULIC SYSTEM F_02_174 DESCRIPTION OF MINOR ERRORS OF THE EHR-B ELECTRO-HYDRAULIC SYSTEM Flashing combination of the diagnostic LED (7). Error location Possible cause of the error Right dynamometric pin (A) Faulty dynamometric pin Left dynamometric pin (A) Faulty contact or interrupted conductor of the dynamometric Short-circuit of the dynamometric pin conductor Possible overloading of the dynamometric pin Lowering speed control (3)

  • Page 99: Hitches

    HITCHES Page Rear three-point hitch....................100 Safety principles of working with the three-point hitch..........100 Height adjustment of the lifting draw-bars ............... 101 Fixed and free position of the lower hydraulic draw-bars ........101 Limiting draw-bars....................101 ∗Lower draw-bars with extensible end pieces ............102 ∗Lower draw-bars with CBM hooks.................

  • Page 100: Rear Three-Point Hitch

    HITCHES REAR THREE-POINT HITCH It is intended for attaching carried or semi-carried agricultural machines and implements with hitching points of ISO category II. Category II. Hitch axis length 870 mm ∅ of openings of connect- 28 mm ing balls of the lower draw-bars according ∅...

  • Page 101: Height Adjustment Of The Lifting Draw-Bars

    HITCHES E453 E454 E455 HEIGHT ADJUSTMENT OF THE FIXED AND FREE POSITION OF THE LIMITING DRAW-BARS LIFTING DRAW-BARS LOWER HYDRAULIC DRAW-BARS The limiting draw-bars - stabilizers (1) Lifting draw-bar - see fig. (A): Fixed position of the lower hydraulic limit or completely prevent lateral swing- After disconnecting the upper end of the draw-bars (A): ing of the lower draw-bars.

  • Page 102: Lower Draw-Bars With Extensible End Pieces

    HITCHES E459 E460 ∗LOWER DRAW-BARS WITH ∗LOWER DRAW-BARS WITH CBM HOOKS EXTENSIBLE END PIECES The lower (3) and upper (4) draw-bars of the hitch are equipped with CBM hooks. The lower draw-bars of the hitch are First, suspension CBM balls (1) must be fitted to the implement and the limiting draw- equipped with semi-automatic extensible bars must be used to set the distance between the lower draw-bars of the hitch (3).

  • Page 103: Securing The Lower Draw-Bars With Cbm Hooks

    HITCHES X901 E456 SECURING THE LOWER DRAW-BARS UPPER DRAW-BAR WITH CBM HOOKS The upper draw-bar (1) has adjustable For especially demanding working posi- length. It is attached to the tractor to the tions (aggregation with heavy machines console openings. on slopes or aggregation with machines When extending the upper draw- overhanging to one side) we recommend bar you must make sure that both...

  • Page 104: Front Three-Point Hitch

    HITCHES E461 XF_02_209 X463 ∗FRONT THREE-POINT HITCH FRONT THREE-POINT HITCH ADJUSTING THE LOWERING RATE CONTROL OF THE FRONT THREE-POINT HITCH It is designed for attachment of frontally The hitch is equipped with two single- Before the start of work with an imple- carried agricultural machines and imple- acting hydraulic cylinders that are sup- ment attached to the front three-point...

  • Page 105: Hydraulic Lock Of The Front Three-Point Hitch

    HITCHES X464 E466 E467 HYDRAULIC LOCK OF THE FRONT WORKING AND TRANSPORT DRIVING WITH AGRICULTURAL THREE-POINT HITCH POSITION OF THE FRONT THREE- MACHINES ATTACHED TO THE POINT HITCH FRONT THREE-POINT HITCH Hydraulic locking of the front three-point hitch is performed in any position of the Working position of the front The maximum permissible speed hydraulic cylinders with the ball valve in...
  • Page 106 NOTES...

  • Page 107: Wheel Track Change

    WHEEL TRACK CHANGE Page Possible adjustable tracks of the front wheels of the front driving axle of the tractors . 108 Toe-in of the wheels of the front driving axle ..............109 Adjustment of toe-in of the wheels of the front driving axle .......... 110 Fenders of the front driving axle..................

  • Page 108: Possible Adjustable Tracks Of The Front Wheels Of The Front Driving Axle Of The Tractors

    WHEEL TRACK CHANGE POSSIBLE ADJUSTABLE TRACKS OF THE FRONT WHEELS OF THE FRONT Note: Use of different tyre dimensions DRIVING AXLE OF THE TRACTORS with individual tractor types - see chapter Main technical parameters. Used tyres Tighten the front wheel nuts with the 12.4-24 13.6R24 12.4-28...

  • Page 109: Toe-In Of The Wheels Of The Front Driving Axle

    WHEEL TRACK CHANGE TOE-IN OF THE WHEELS OF THE FRONT DRIVING AXLE Proper toe-in of the front wheels of tractors with the front driving axle is 0 to 2 mm and is measured on the front wheel hub flanges (if the front wheels are installed, you can measure toe-in on the wheel rims).

  • Page 110: Adjustment Of Toe-In Of The Wheels Of The Front Driving Axle

    WHEEL TRACK CHANGE F_02_160 E505 ADJUSTMENT OF TOE-IN OF THE WHEELS OF THE FRONT DRIVING AXLE FENDERS OF THE FRONT DRIVING AXLE − Set the wheels symmetrically with the longitudinal axis of the tractor. The fenders are installed on adjustable −...

  • Page 111: Setting The Wheel Stops Of The Front Driving Axle

    WHEEL TRACK CHANGE Without the front three-point hitch without fenders with fenders Tyres Wheel track Right stop Left stop Right stop Left stop (mm) A (mm) A (mm) A (mm) A (mm) 12.4-R24 1590 1740 1890 380/70R24 1730 13.6-R24 1880 12,4-28 1730 10PR...

  • Page 112: Rear Wheel Track Change

    WHEEL TRACK CHANGE F_02_99 F218 REAR WHEEL TRACK CHANGE REAR WHEEL TRACK ADJUSTMENT Depending on the width of the rear tyres Rear wheel tracks are adjustable with the step of 75 mm and the adjustment is you can set the wheel tracks in the performed by changing the position of the rim and disc with the rear part of the tractor following range: lifted so that the wheels can rotate freely.

  • Page 113: Ballast Weights

    BALLAST WEIGHTS Page ∗Rear wheel weights ....................114 Bottom weights......................114 ∗ Front weights ......................115 ∗Weight of the front three-point hitch............... 115 Valve for filling tyre tubes with liquid................ 116 Procedure of filling the tyres with liquid ..............116 Procedure of draining liquid from the tyres..............

  • Page 114: Rear Wheel Weights

    BALLAST WEIGHTS F222 F223 ∗REAR WHEEL WEIGHTS BOTTOM WEIGHTS Combina- Mass of weights Combina- Mass of weights tion of (kg) tion of (kg) weights weights (pcs) (pcs) 2x34 2x25 + 4x30 2x25 + 6x30 They are installed in case the tractor is 2+10 2x25 + 10x30 not equipped with the front PTO into the...

  • Page 115: Front Weights

    BALLAST WEIGHTS F_02_26 E552a ∗ FRONT WEIGHTS ∗WEIGHT OF THE FRONT THREE- POINT HITCH Note: After the insertion of the pin the Front weights front weights and the weight carrier can The weight of the front three-point Combination Mass of weights be used as the front hook for emergency hitch is made of concrete of weights...

  • Page 116: Valve For Filling Tyre Tubes With Liquid

    BALLAST WEIGHTS F_02_109 F226 VALVE FOR FILLING TYRE TUBES PROCEDURE OF FILLING THE TYRES WITH LIQUID WITH LIQUID Unload the tyre by lifting the tractor and turn it with the valve upwards (A). All the tubes of the rear wheels are Deflate the tyre and unscrew the valve insert.

  • Page 117: Procedure Of Draining Liquid From The Tyres

    BALLAST WEIGHTS F227 F_02_110 PROCEDURE OF DRAINING LIQUID FROM THE TYRES WEDGING THE FRONT WHEELS 1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A). Before lifting the rear wheels do 2. Deflate the tyre and unscrew the valve insert; turn the wheel with the valve down- not forget to secure the tractor wards.

  • Page 118: Maximum Liquid Weight (Kg) By Tyre Dimensions

    BALLAST WEIGHTS MAXIMUM LIQUID WEIGHT (KG) BY TYRE DIMENSIONS Dimen- Filling with Calcium chloride solution sions clean water (l), (kg) CaCl (kg) Water (l) Extra load- ing (kg) 16.9-34 16.9-38 18.4-34 18.4R-38 480/70R38 18.4-38 520/70R38 The table mentions values for temperatures down to - 30°C.

  • Page 119: Antifreeze Solution For Tyre Filling

    BALLAST WEIGHTS ANTIFREEZE SOLUTION FOR TYRE FILLING Water for solu- Calcium chloride Hydrated lime Solution density Freezing point Total volume Added weight tion preparation CaCl at 20°C approx. (kg) (kg) (kg) (°C) 11.8 0.21 1.13 13.9 0.23 1.18 15.4 0.25 1.21 An antifreeze solution may only be used for filling tyres if you have purchases addi- tional tubes! Caution, the tractor is equipped with tubeless tyres by the manufac-...
  • Page 120 NOTES...

  • Page 121: Electric Installation

    ELECTRIC INSTALLATION Page Electric system ......................122 Basic service information ..................122 Accumulator battery ....................123 Battery disconnector....................123 Accumulator battery maintenance ................124 Alternator......................... 125 Alternator maintenance ................... 125 Fuse box ......................... 126 Checking the adjustment of the front grill headlights ..........127 Adjusting the front grill headlights................

  • Page 122: Electric System

    ELECTRIC INSTALLATION D301 E602 ELECTRIC SYSTEM BASIC SERVICE INFORMATION The battery must always be connected with the “minus” pole to the ground and with Nominal voltage 12 V the “plus” pole to the alternator. If the battery is connected the other way round, it will (minus (-) pole grounded) destroy the whole semiconductor equipment of the alternator.

  • Page 123: Accumulator Battery

    ELECTRIC INSTALLATION D305 D302 ACCUMULATOR BATTERY BATTERY DISCONNECTOR The accumulator battery is installed un- The battery disconnector is lo- der the cover on the left side of the trac- cated at the left-hand side of the tor under the cab step. tractor near the starter motor.

  • Page 124: Accumulator Battery Maintenance

    ELECTRIC INSTALLATION F298 ACCUMULATOR BATTERY MAINTENANCE Keep the accumulator battery clean and properly fixed to the vehicle. However, the fixing device must not deform the battery case. In the case of polypropylene batteries the electrolyte level must not be below the minimum mark indicated on the case. Only add distilled water to the battery! 1.

  • Page 125: Alternator

    ELECTRIC INSTALLATION F299 F_02_207 ALTERNATOR ALTERNATOR MAINTENANCE It is accessible after removal of the right When washing and cleaning the tractor protect the alternator from penetration side plate. Charging is monitored by the of water or diesel fuel! During operation the alternator must not be disconnected from the battery! red indicator on the combined dashboard instrument.

  • Page 126: Fuse Box

    ELECTRIC INSTALLATION Positions of fuses in the fuse Pos. Fuse Protected system size Warning light interrupter Brake lights Horn, beacon Front driving axle control, differential lock control, power supply of the dashboard, rear PTO control, multi- plier control, EHR control High beam lights with the indicator Left position lights, dashboard light- ing, registration number lighting...

  • Page 127: Checking The Adjustment Of The Front Grill Headlights

    ELECTRIC INSTALLATION F_02_145 F_02_126 CHECKING THE ADJUSTMENT OF THE FRONT GRILL HEADLIGHTS ADJUSTING THE FRONT GRILL HEADLIGHTS During a check on a test wall the tractor must stand on a level surface and the tyres must be inflated to the prescribed pressure. The basic vertical setting is 3.5% at the The adjustment is performed simultane- shipping weight of the tractor.

  • Page 128: Checking The Adjustment Of The Cab Roof Headlights

    ELECTRIC INSTALLATION F_02_143 CHECKING THE ADJUSTMENT OF THE CAB ROOF HEADLIGHTS In the vertical direction there must not be any point of illuminated area lying on the road surface plane to the left from the longitudinal vertical plane passing through the headlight centre further than 30 m from the front outline of the tractor.

  • Page 129: List Of Lamps

    ELECTRIC INSTALLATION XF_02_144a LIST OF LAMPS Pos. Lamp position Volt- Power Socket Note Front headlights H 4 12 V 55/60 W P 43 t Cab headlights H 7 12 V 55 W PX26d Front combined lights Turn signal lights 12 V 21 W BA 15 s Position lights...
  • Page 130 NOTES...

  • Page 131: Tractor Maintenance

    Steps performed outside the interval of 500 hours of work ........133 Filling and filter replacement ................... 134 Used operation liquids and filling - quantities ............135 Oil for four-cylinder supercharged Zetor engines ............ 136 Front PTO oil......................136 Oil for transmission systems of the tractors............. 137 Oil for transmission systems of the tractors.............

  • Page 132: Steps Performed Daily Before The Start Of Work

    TRACTOR MAINTENANCE STEPS PERFORMED DAILY BEFORE THE START OF WORK Before starting the engine Check the engine lubrication function (indicator) Check the charging function (indicator) Check the oil level in the engine Check the steering function (indicator) Check the level of cooling liquid and tightness of connections Check the function and tightness of the steering circuit of the cooling system Check the function and efficiency of the tractor brakes...

  • Page 133: Steps Performed Every 500 Hours Of Work

    TRACTOR MAINTENANCE STEPS PERFORMED EVERY 500 HOURS OF WORK Check the tension of V-belts Check the whole hydrostatic steering system for play Check the front axle pin for play Check the play adjustment of the clutch and brake pedals Check the function of the parking and foot brake Check the function of the brakes for the trailer Clean and lubricate the terminals of the battery with a thin layer of grease Check the tightness and function of the pressurized air system...

  • Page 134: Filling And Filter Replacement

    TRACTOR MAINTENANCE FILLING AND FILTER REPLACEMENT in a new tractor or tractor after a general overhaul subsequently after every hour counter reading …hours Replace engine oil Replace the engine oil cleaner element Replace the fuel cleaner element Replace the air cleaner element 1000 Replace the safety insert of the air cleaner 2000...

  • Page 135: Used Operation Liquids And Filling - Quantities

    TRACTOR MAINTENANCE USED OPERATION LIQUIDS AND FILLING - QUANTITIES Quantity in Designation litres Brake liquid Coolant 20,5 Engine oil Hydrostatic steering oil Oil of the front driving axle box Oil of the planetary reducers of the front driving axle 2x0.6 Gearbox and final drive housing oil Front PTO gearbox oil Fuel...

  • Page 136: Oil For Four-Cylinder Supercharged Zetor Engines

    TRACTOR MAINTENANCE For extremely low ambient temperatures OIL FOR FOUR-CYLINDER SUPERCHARGED ZETOR ENGINES we recommend you to use engine oil with Oil designation Viscosity class Performance class the viscosity class 10W Shell Rimula R3 X 15W-40 API CH-4 ARAL Mega Turboral...

  • Page 137: Oil For Transmission Systems Of The Tractors

    TRACTOR MAINTENANCE OIL FOR TRANSMISSION SYSTEMS OF THE TRACTORS Viscosity class Recommended use SAE J 306 80 W at ambient temperatures from +40°C to -20 80 W - 85 at ambient temperatures from +40°C to -20℃ 10W - 30 at ambient temperatures from +40°C to -20℃ 10W - 40 at ambient temperatures from +40°C to -20℃...

  • Page 138: Oil For The Front Driving Axle

    TRACTOR MAINTENANCE OIL FOR THE FRONT DRIVING AXLE Manufacturer Oil designation Viscosity class Performance class API Shell Spirax AX 80W - 90 GL-5 Aral Fluid HGS GL-4 Agip Rotra Multi THT GL-4 Esso Torque Fluid 62 GL-4 Fuchs Titan Supergear 80W - 90 GL-4/GL-5 Titan Hydramot 1030MC...

  • Page 139: Hydraulic Brake Liquid For The Tractors

    TRACTOR MAINTENANCE HYDRAULIC BRAKE LIQUID FOR THE TRACTORS Type Classification Shell Donax YB SAE J 1703, ISO 4925 Synthol 205 PND 31-656-80, ISO 4925, SAE - J 1703 Fuchs Stopred SAE - J 1703 Brake Fluid DOT 4 ISO 4925, SAE - J 1703 CAUTION! The liquid is not designed for arctic conditions! Replace the brake liquid once every two years...

  • Page 140: Fuel

    TRACTOR MAINTENANCE FUEL Summer diesel fuel for the period from April 1 to October 31 Winter diesel fuel for the period from November 1 to March 31 Note: Suitable fuel types abroad should be used in a similar way. Natural Diesel mixed fuel (bio-diesel) Note: Using bio-fuel in the tractor requires installation of REP hoses in the fuel system.

  • Page 141: Front Driven Axle

    TRACTOR MAINTENANCE LUBRICATION PLAN OF THE TRACTOR FRONT DRIVEN AXLE Pos. Identification No. of lubrication points Turning radius pins Central pin...

  • Page 142: Hitch For A Single-Axle Semi-Trailer

    TRACTOR MAINTENANCE HITCH FOR A SINGLE-AXLE SEMI-TRAILER Pos. Identification No. of lubrication points Hook pin bearings 0 to 4 (by version) FRONT THREE-POINT HITCH Pos. Identification No. of lubrication points Pins of cylinders of the front three- point hitch...

  • Page 143: Three-Point Hitch

    TRACTOR MAINTENANCE THREE-POINT HITCH Pos. Identification No. of lubrication points Pins of auxiliary hydraulic cylinders Lifting draw-bars HITCH MOUTH FOR A TRAILER Pos. Identification No. of lubrication points Hitch mouth for a trailer...

  • Page 144: General Overhaul Of The Tractors

    TRACTOR MAINTENANCE GENERAL OVERHAUL OF THE TRACTORS A general overhaul of the tractor should be carried out if its further use is uneconomical, if most of its parts require a repair and its overall technical condition endangers traffic safety. If all the maintenance instructions specified in the technical documentation of the manufacturer are observed and if work is carried out in a moderate climate and plain terrain, the mean service life of the engine and transmission system is 8000 hours of work.

  • Page 145: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS Page Dismantling the front side plate of the hood ............147 Dismantling the rear side plate of the hood ............. 147 Checking the oil level in the engine ................. 148 Draining oil from the engine ..................148 Replacing the full-flow engine oil cleaner ..............148 Filling the engine with oil ..................
  • Page 146 MAINTENANCE INSTRUCTIONS Page Tyre inflation ......................163 Recommended inflation values of the front wheel tyres .......... 164 Recommended inflation values of the rear wheel tyres ........... 165 Tyres for driving wheels ..................166 Tyres for driving wheels ..................166 Storing the tractor ....................166...

  • Page 147: Dismantling The Front Side Plate Of The Hood

    MAINTENANCE INSTRUCTIONS F_02_27 F_02_84 F_02_85 DISMANTLING THE FRONT SIDE DISMANTLING THE REAR SIDE PLATE OF THE HOOD Note: Perform the assembly and disas- PLATE OF THE HOOD sembly from the operator’s position in The right as well as the left side plate of After unlocking the safety peg lift the front of the front axle.

  • Page 148: Checking The Oil Level In The Engine

    MAINTENANCE INSTRUCTIONS H193 H195 CHECKING THE OIL LEVEL IN THE DRAINING OIL FROM THE ENGINE REPLACING THE FULL-FLOW ENGINE ENGINE OIL CLEANER Drain oil by unscrewing the drain plug Check the oil level daily before starting (3), best immediately after a drive or after The cleaner is replaced at every engine heating the engine to the working tem- work with the tractor in the horizontal po-...

  • Page 149: Filling The Engine With Oil

    MAINTENANCE INSTRUCTIONS H196 F238 FILLING THE ENGINE WITH OIL REPLACING THE FUEL FILTER ELEMENT Pour the prescribed quantity of engine oil into the filling opening (2), start the en- Replace the filter element after releasing gine and let it run for 2 - 3 minutes at 750 the nut (1) and unscrewing the bowl (2).

  • Page 150: Bleeding The Fuel System

    MAINTENANCE INSTRUCTIONS F_02_93 E706 E707 BLEEDING THE FUEL SYSTEM 1. Prime the fuel system with several strokes of the manual control of the priming Before bleeding place a suitable pump (1). container under the engine to col- 2. Release the screw (2) of the fitting of the fuel inlet to the filter and let the foam es- lect dripping fuel from the filter cape.

  • Page 151: Dry Air Cleaner Maintenance Instructions

    MAINTENANCE INSTRUCTIONS G712 G713 G714 DRY AIR CLEANER MAINTENANCE RECOVERY OF THE MAIN AIR REPLACING THE SAFETY ELEMENT INSTRUCTIONS CLEANER ELEMENT OF THE AIR CLEANER Perform maintenance of the air cleaner − Remove the main element of the dry − Remove the safety element of the dry in the following way: cleaner (2) by pulling cleaner (3) by pulling.

  • Page 152: Reassembly Of The Air Cleaner Elements

    MAINTENANCE INSTRUCTIONS G715 D402 REASSEMBLY OF THE AIR CLEANER HYDROSTATIC STEERING OIL TANK ELEMENTS The tank is accessible after the removal When reassembling the air cleaner ele- of the left rear side plate of the hood. Use the dipstick (A) to check the oil level ments proceed in the reverse order.

  • Page 153: Replacing The Filtration Element Of The Hydrostatic Steering

    MAINTENANCE INSTRUCTIONS F_02_107 XF_02_141 F_02_114 REPLACING THE FILTRATION ELEMENT OF THE HYDROSTATIC STEERING 5 - Unscrew the tank lid 8 - Disconnect both the hoses from the 1 - Dismantle the left rear side plate of 6 - Replace the filtration element working cylinder and together with the hood 7 - Install the new element...

  • Page 154: Bleeding The Hydraulic Circuit Of The Hydrostatic Steering

    MAINTENANCE INSTRUCTIONS F_02_123 F_02_115 F_02_5 10 - Secure the tractor against movement BLEEDING THE HYDRAULIC CIRCUIT and lift the front axle. OF THE HYDROSTATIC STEERING 11 - Place an oil collection container un- During all the steps of bleeding of 1 - Start the engine and let it run at the the hydrostatic steering observe der the working cylinder and by turn-...

  • Page 155: Replacing The Hydrostatic Steering Hoses

    MAINTENANCE INSTRUCTIONS F_02_116 REPLACING THE HYDROSTATIC STEERING HOSES The hoses must be replaced after four years from the production date (the date is in- dicated on their surface) or after 3500 hours of work of the tractor or immediately af- ter discovering signs of their damage (hose sweating, local buckling, leaks of the working media around the end pieces and on the hose surface, abrasion of the hose surface to the metallic reinforcement, damage of the outer yarn braiding in the case...

  • Page 156: Coolant Replacement

    MAINTENANCE INSTRUCTIONS F_02_117 XF_02_199 COOLANT REPLACEMENT 6. Start the engine and let it run for Always use the prescribed cool- Proceed as follows: approx. 1 min. ant to fill the cooling system of 1. Open the heating valve and release 7.

  • Page 157: Drain Openings And Plugs

    MAINTENANCE INSTRUCTIONS F_02_118 F_02_136 DRAIN OPENINGS AND PLUGS CHECKING AND REPLACING GEARBOX OIL Fill oil up to the upper edge of the dipstick tab (1) or up to one of the marks as neces- Pos. Opening, plug sary depending on the way the tractor is used. Measure the oil level in the gearbox (1) - Oil from the clutch box with the engine stopped by completely inserting the plug with the dipstick to the pipe...

  • Page 158: After Draining Oil

    MAINTENANCE INSTRUCTIONS F_02_111 C730 C731 AFTER DRAINING OIL LUBRICATION AND FILLING POINTS FILLING, INSPECTION AND DRAIN OF THE FRONT DRIVING AXLE OPENING OF OIL OF THE FRONT 1. Clean the magnet (it is part of the lid) WHEEL REDUCERS and the strainer element of the 1.

  • Page 159: Front Pto

    MAINTENANCE INSTRUCTIONS F206 D401 FRONT PTO BRAKE LIQUID REPLENISHMENT CARBON FILTER INSTALLATION IN- STRUCTIONS The inspection and filling plug of oil (1) is The tank is accessible after the removal situated on the front side of the front of the right rear side plate of the hood. 1.

  • Page 160: Cleaning The Heating Filters

    MAINTENANCE INSTRUCTIONS E730 E730a CLEANING THE HEATING FILTERS *AIR FILTER WITH ACTIVE CARBON Recover the filters positioned under the Filters with active carbon are installed instead of the standard dust filter and they are covering grills over the windshield out- replaced in the same way as the normal filters.

  • Page 161: Air-Conditioning Maintenance

    MAINTENANCE INSTRUCTIONS F_02_120 F267 F268 AIR-CONDITIONING MAINTENANCE DRAINING CONDENSATE FROM THE When air-conditioning functions AIR RESERVOIR The most important element of properly, water condenses in the roof maintenance of the air-conditioning Draining is performed by deflecting or space of the cab and the condensate is system is cleaning the AC con- compressing the protruding part of the drained through hoses in the cab pillars...

  • Page 162: Checking The Air Systems For Leaks

    MAINTENANCE INSTRUCTIONS F_02_121 F_02_56 CHECKING THE AIR SYSTEMS FOR WORKING PRESSURE OF AIR LEAKS BRAKES − Fill the air reservoir to the maximum In the single- and double-hose version the air pressure at the double-hose cou- pressure − With the engine stopped the air pres- pling (2) (red cap) is 740 ±...

  • Page 163: Maintenance And Treatment Of Tyres

    MAINTENANCE INSTRUCTIONS F_02_122 MAINTENANCE AND TREATMENT OF TYRES Regularly check the outer surface of tyres and verify whether they are free of defects at the sides and over the bead and whether the reinforcement is not damaged. Do not use tyres that show a defect any longer. TYRE INFLATION The basic recommended inflation values are specified in the table.

  • Page 164: Recommended Inflation Values Of The Front Wheel Tyres

    MAINTENANCE INSTRUCTIONS RECOMMENDED INFLATION VALUES OF THE FRONT WHEEL TYRES The value of the permitted load-bearing capacity of the front axle must not exceed the sum of the load-bearing capacity values of both the tyres that are installed on the axle. The values of the permitted load-bearing capacity of the axles are specified in the “Main technical parameters”...

  • Page 165: Recommended Inflation Values Of The Rear Wheel Tyres

    MAINTENANCE INSTRUCTIONS RECOMMENDED INFLATION VALUES OF THE REAR WHEEL TYRES The value of the permitted load-bearing capacity of the rear axle must not exceed the sum of the load-bearing capacity values of both the tyres that are installed on the axle. The values of the permitted load-bearing capacity of the axles are specified in the “Main technical parameters”...

  • Page 166: Tyres For Driving Wheels

    MAINTENANCE INSTRUCTIONS During loading of the tractor the maximum values of the permitted load-bearing capacity of the axles mentioned in the “Technical parameters of the tractor” table must not be exceeded. Changes of the load-bearing capacity of the tyres from the basic values are specified in the tables below.

  • Page 167: Adjustment

    ADJUSTMENT Page Tensioning the V-belt ....................168 ∗Tensioning the V-belt of the AC compressor ............168 Retightening the cylinder head ................168 Adjusting the valve clearance.................. 168 Adjusting the play of the brake pedals..............169 Bleeding the brake system of the tractor ..............169 Bleeding the rear brake system................

  • Page 168: Tensioning The V-Belt

    ADJUSTMENT F273 F_02_201 F276 TENSIONING THE V-BELT RETIGHTENING THE CYLINDER ADJUSTING THE VALVE CLEARANCE HEAD If the V-belt is properly tensioned - its de- In the Z95 - Z125 tractors the clearance flection must be 7.5 mm when one belt is The engine cylinder head is retightened of the valves is adjusted when the engine subject to the force of 25 N.

  • Page 169: Adjusting The Play Of The Brake Pedals

    ADJUSTMENT F_02_204 C756 ADJUSTING THE PLAY OF THE BLEEDING THE BRAKE SYSTEM OF BRAKE PEDALS THE TRACTOR The proper play between the piston rod Do the bleeding with the pedals discon- of the brake pedals and the piston of the nected, for each wheel separately, as fol- lows: main cylinder is 0.5 - 1.0 mm (3 - 6 mm...

  • Page 170: Bleeding The Rear Brake System

    ADJUSTMENT F_02_147 F_02_128 BLEEDING THE REAR BRAKE SYSTEM During the bleeding observe the liquid level in the compensation tank to avoid − Check the quantity of brake liquid in the compensation tank; fill up new liquid to the aspiration of air (A). maximum level.

  • Page 171: Adjusting The Play Of The Clutch Pedal

    ADJUSTMENT F_02_205 F284 ADJUSTING THE PLAY OF THE BLEEDING THE HYDRAULIC CIRCUIT CLUTCH PEDAL OF THE CLUTCH The proper play between the pedal pis- Do the bleeding in the same way as in ton rod and the piston of the main cylin- the case of bleeding of the brake system.

  • Page 172: Bleeding The Front Cardan Brake

    ADJUSTMENT F285 F287 BLEEDING THE FRONT CARDAN BRAKE FOOT BRAKE CHECK Bleeding of the brake systems with installed Cardan brake in tractors with the front With the foot brake pedals disconnected driving axle must be started gradually with both the pairs of the stirrup cylinders. One depress the pedal with the maximum pair of the brake stirrup cylinders has 2 bleeding screws (1), the other pair has 3 force of approx 500 N.

  • Page 173: Foot Brake Adjustment

    ADJUSTMENT F_02_139 F_02_138 FOOT BRAKE ADJUSTMENT PARKING BRAKE ADJUSTMENT Before the adjustment of the foot brake the parking brake lever The adjustment of the parking brake follows after the adjust- must be in the unbraked position and between the nut (1) and ment of the foot brake.

  • Page 174: Replacing Brake Segments Of The Front Cardan Brake

    ADJUSTMENT F291 F_02_142 F_2_132 REPLACING BRAKE SEGMENTS OF ADJUSTMENT OF THE LIFTING DRAW- ADJUSTING THE BOWDEN CABLE THE FRONT CARDAN BRAKE BARS OF THE HITCH FOR A SINGLE- It is performed if the carrier with the AXLE SEMI-TRAILER towing hook is in contact with the sup- The brake segments must be replaced −...

  • Page 175: Calibration Of The Travelling Speed Of The Digital Dashboard

    ADJUSTMENT F_02_129 F_02_130 F_02_131 CALIBRATION OF THE TRAVELLING SPEED OF THE DIGITAL DASHBOARD After the assembly in the production − Drive the tractor to the beginning of the − After covering the whole distance of plant the dashboard is calibrated. 100m track.
  • Page 176 NOTES...

  • Page 177: Main Technical Parameters

    MAIN TECHNICAL PARAMETERS Page Main dimensions of the tractor (mm) ............... 178 Technical data of tractors ..................179 Max. Permissible load of the carraro 20.19 front axle (kg) ........181 Max. Permissible load of the rear axle (kg) ............. 181 Max.

  • Page 178: Main Dimensions Of The Tractor (Mm)

    MAIN TECHNICAL PARAMETERS MAIN DIMENSIONS OF THE TRACTOR (MM) note Outline length with hitches with the front three-point hitch lowered 4708 without ballast weights Outline length with hitches without the front three-point hitch 4067 without ballast weights Width over the rear fenders 1890 Height to the exhaust outlet 2694 - 2780...

  • Page 179: Technical Data Of Tractors

    MAIN TECHNICAL PARAMETERS TECHNICAL DATA OF TRACTORS Tractor type FORTERRA 95 FORTERRA 105 FORTERRA 115 FORTERRA 125 Engine type 1005 1305 1405 1505 Engine kind diesel, four-stroke with direct fuel injection, turbocharged Engine design in-line, vertical, water cooled Number of cylinders...
  • Page 180 MAIN TECHNICAL PARAMETERS TECHNICAL DATA OF TRACTOR ENGINES Tractor type FORTERRA 95 FORTERRA 105 FORTERRA 115 FORTERRA 125 Engine type 1005 1305 1405 1505 Minimum oil pressure at the engine speed of 750 rpm 0,05 and oil temperature of 80°C Max.

  • Page 181: Max. Permissible Load Of The Carraro 20.19 Front Axle (Kg)

    MAIN TECHNICAL PARAMETERS MAX. PERMISSIBLE LOAD OF THE CARRARO 20.19 FRONT AXLE (KG) Wheel track (mm) Travelling speed km/h 1590 - 1655 1730 - 1740 1800-1880 1890 -1955 2030 - 2040 5600 5100 4400 4100 3800 4300 3900 3380 3150 2900 4300 3900...

  • Page 182: Max. Permissible Weight Of The "Tractor + Machine" Set (Kg)

    MAIN TECHNICAL PARAMETERS MAX. PERMISSIBLE WEIGHT OF THE “TRACTOR + MACHINE” SET (KG) Travelling speed Maximum weight of the set (km/h) 9000 8000 8000 8000 MANOEUVRABILITY CONDITION Travelling speed Weight of the front axle of the tractor out of the (km/h) total weight of the carrying set (%) max.

  • Page 183: Load-Bearing Capacities Of The Front Tyres

    MAIN TECHNICAL PARAMETERS LOAD-BEARING CAPACITIES OF THE FRONT TYRES Travelling speed 40 km.h 30 km.h 20 km.h 8 km.h Tyre load-bearing Tyre load-bearing Tyre load-bearing Tyre load-bearing Tyre dimen- capacity capacity capacity capacity sions (kg) (kg) (kg) (kg) Tyre Infla- Tyre Infla- Tyre...

  • Page 184: Load-Bearing Capacities Of The Rear Tyres

    MAIN TECHNICAL PARAMETERS LOAD-BEARING CAPACITIES OF THE REAR TYRES Travelling speed 40 km.h 30 km.h 20 km.h 8 km.h Tyre load-bearing Tyre load-bearing Tyre load-bearing Tyre load-bearing Tyre dimen- capacity (kg) capacity (kg) capacity (kg) capacity (kg) sions Infla- Tyre Infla- Tyre Infla-...

  • Page 185: Permitted Combinations Of Wheels For Tractors

    MAIN TECHNICAL PARAMETERS PERMITTED COMBINATIONS OF WHEELS FOR TRACTORS Front wheels Rear wheels Tyre dimen- Equivalent Tyre dimensions Equivalent sions 12.4R24 12.4-24 18.4R34 18.4-34 16.9R38 480/70R38 13.6R24 380/70R24 18.4R34 18.4-34 16.9R38 480/70R38 18.4R38 18.4-38 520/70R38 600/65R38 12.4-28 420/70 R24 18.4R38 18.4-38 14.9R24 520/70R38...

  • Page 186: Power

    MAIN TECHNICAL PARAMETERS POWER Tractor type FORTERRA FORTERRA FORTERRA FORTERRA Engine type (TIER III) Z 1005 Z 1305 Z 1405 Z 1505 PTO power (kW±2%) at the nominal engine speed and engaged 1000 rpm of the Engine in the running-in stage (until 100 hours) 53.6 60.8 66.5...

  • Page 187: Tractor Speeds (40 Km/H)

    MAIN TECHNICAL PARAMETERS TRACTOR SPEEDS (40 KM/H) Tractor equipped with a four-speed gearbox with the speed of 40 km/h, reduction, a three-stage torque multiplier, reversing and the front driving axle (24 forward speeds, 18 reverse speeds) FORWARD SPEEDS REVERSE SPEEDS Gear Overall gear ra- Tractor speed at the nominal en-...

  • Page 188: Independent Rear Pto

    MAIN TECHNICAL PARAMETERS INDEPENDENT REAR PTO Gear ratio PTO speed / engine speed PTO speed / engine speed 3.54 540/1913 621/2200 1.95 1000/1950 1128/2200 2.89 750/2171 760/2200 SPEED OF THE ZUIDBERG FRONT PTO Turning direction PTO speed / engine speed PTO speed / engine speed 1000 / 1920 1146 / 2200...

  • Page 189: Outer Outline And Track Turning Diameter

    MAIN TECHNICAL PARAMETERS OUTER OUTLINE AND TRACK TURNING DIAMETER Tyre front 1.730 mm front 420/70 R24 14.9 R24 Track width dimensions rear 1.725 mm rear 520/70 R38 18.4 R38 Without engagement of the front driving axle 12.410 mm 11.280 mm Without engagement of the front driving axle with braking of the 10.695 mm 9.690 mm...
  • Page 190 NOTES...

  • Page 191: Index

    INDEX Bleeding the fuel system Bleeding the hydraulic circuit of the clutch Accumulator battery Bleeding the hydraulic circuit of the hydrostatic steering Accumulator battery maintenance Bleeding the rear brake system Acquaintance with the tractor Blocking cancellation Adjusting the Bowden cable Bottom weights Adjusting the front grill headlights Brake liquid replenishment...
  • Page 192 INDEX Door opening from the outside Foot brake adjustment Double-hose brakes Foot brake check Drain openings and plugs Foot brakes Drain plug of the fuel tank Free position Draining condensate from the air reservoir From 100 hours on Draining oil from the engine Front Cardan brake Drive of agricultural machines Front driving axle control...
  • Page 193 INDEX Hitches Levers of the parking brake and hitch for a single-axle trailer Hydraulic brake liquid for the tractors Lifting force of the three-point hitch Hydraulic brakes of trailers Light switch (A) Hydraulic control panel Lighter and three-pin socket Hydraulic distributor of the outer hydraulic circuit Limitation of the upper position of the three-point hitch Hydraulic lock of the front three-point hitch Limiting draw-bars...
  • Page 194 Rear three-point hitch Modular system of hitches for trailers and semi-trailers Rear wheel track adjustment Rear wheel track change Oil for four-cylinder supercharged Zetor engines Rear wheel weights Oil for the front driving axle Rear window Oil for the hydrostatic steering of the tractors...
  • Page 195 INDEX Shifting from lower to higher gear speed Toe-in of the wheels of the front driving axle Shifting lever of dependent and independent PTO rpm Torque multiplier preselection switch (i) Shifting lever of road and reduced gears Tractor maintenance Shifting of road and reduced gear speeds Tractor speeds (40 km/h) Shifting the stages of the torque multiplier Transport of implements...
  • Page 196 Operator's manual Forterra 95 Forterra 105 Forterra 115 Forterra 125 Edition: I-300-2009 Publication No.: 22.22.12.488 Zetor Tractors s.r.o. Department of Technical Documentation Trnkova 111 632 00...

This manual is also suitable for:

Forterra 105Forterra 115Forterra 125

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