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Zetor FORTERRA HSX Series Operator's Manual
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Zetor FORTERRA HSX Series Operator's Manual

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FORTERRA HSX
120
120
130
130
140
140
Tractor is Zetor. Since 1946.
OPERATOR´S MANUAL
2/2018

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Summary of Contents for Zetor FORTERRA HSX Series

  • Page 1 FORTERRA HSX OPERATOR´S MANUAL 2/2018 Tractor is Zetor. Since 1946.
  • Page 2 ZETOR This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.
  • Page 4 Aggregation tractor - machine/trailer ....................... Tractors equipped with front end loader ......................Principles for operating tractors equipped with front end loader ..............Zetor tractors used for work in the woods ....................... Safety labels ..............................Preventive daily maintenance ........................... Preventive daily maintenance..........................
  • Page 5 Direction lights, lower beam head lights, head lights and horn switches ............Switch box ............................... Switch box key in the position (0) ........................Switch box key in the position (I) ........................Switch box key in the position (II) ........................Manual throttle ..............................Pedals and levers ............................
  • Page 6 Replenish fuel ..............................Add urea ................................High temperature of the cooling liquid ......................High oil temperature in the gearbox ........................ Full pushing filter of the gearbox distributor ....................Signalling of driver's seat ..........................System of additional treatment of exhaust gases ................... Conditions for DPF operation ..........................
  • Page 7 Increasing, decreasing the travel speed by two gears ..................Multiplier preselection switch ........................... Automatic multiplier shifting ..........................Front drive axle control ............................ Driving with engaged front axle drive ......................Front Drive Axle Control - Manual Mode ......................Automatically disconnect the front axle - manual mode .................. Front Drive Axle Control - Automatic Mode .....................
  • Page 8 Standard and economical independent revolutions of rear PTO shaft ............Dependent and independent rear PTO shaft revolutions ................Automatic disengagement of PTO clutch ......................Setting automatic disengagement of PTO shaft clutch - display description ..........Automatic disengagement of PTO shaft clutch - return to basic setting ............Work with automatic disengagement of PTO shaft clutch ................
  • Page 9 Oil in the gearbox and final drivehousing ......................Oil for the front driving axle ..........................Specification of oils for Zetor engines equipped by diesel particle filter ............Specification of the oil for the gearbox housing and the final drive housing ...........
  • Page 10 Urea (urea solution AUS 32) ........................... Tractor greasing scheme ..........................Safety instructions for lubrication of the tractor ....................Solid front drive axle ............................Suspension front drive axle ..........................Hitch for a single-axle semi-trailer ........................Front three-point hitch ............................. Three-point hitch .............................. Hitch mouth for a trailer ...........................
  • Page 11 Permitted maximum weight of set 'tractor + mounted machine' (kg) .............. Manoeuvrability condition ..........................Front tires steerability ............................Change of the load-bearing capacity of the front tyres (%) ................Bearing capacity of rear tires ........................... Change of the load capacity of the rear tyres (%) ................... Permitted combinations of wheels for tractors ....................
  • Page 12 LOCATION OF SERIAL NUMBERS F15N050 1. Tractor data plate 2. Cab serial number 3. Engine serial number 4. Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below. Tractor type Tractor serial number Engine serial number...
  • Page 13 LOCATION OF SERIAL NUMBERS The 'right', 'left', 'front' and 'back' indications refer to the driving direction of the tractor. F11N003...
  • Page 14 SAFETY INSTRUCTIONS FOR USERS Pay increased attention to the parts in the instructions for use and maintenance indicated with this symbol. The symbol can be found next to all important warnings related to the operational safety. Follow these warnings and be particularly careful in these situations! Inform your colleagues and other users about these warnings.
  • Page 15 During aggregation of Zetor tractors with machines and implements with high tensile resistance when the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for...
  • Page 16 SAFETY INSTRUCTIONS FOR USERS Risk of the tractor overturning The risk of the tractor overturning is increased especially when the following is used: a narrow wheel gauge inappropriate tractor travelling speed travel on the slope along a contour line or turning on the slope driving through ditches, depressions, near edges of ditches, chuckholes, steep slopes or when driving on edges of water courses and water areas driving up the steep slope, risk of overturning the tractor back...
  • Page 17 SAFETY INSTRUCTIONS FOR USERS Leaving the tractor Park the tractor only on an even land and where not possible, support with a shim assy. Do not park the tractor with an attached implement in the lifted position. Usually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is coming, that could jeopardize your safety when leaving the tractor.
  • Page 18 SAFETY INSTRUCTIONS FOR USERS Health and environment protection The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not designed for work with aerosols and other harmful substances. Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the operation and maintenance of the tractor may cause various skin disorders in case of direct contact with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory ways.
  • Page 19 When handling the battery you must pay increased attention and avoid short-circuits. In tractors equipped with a battery disconnector switch the disconnector off when handling the battery. Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of the tractor.
  • Page 20 The level of vibrations on driver´s seat ZETOR tractors are classified in the category A and the class I/II/III. The category A includes all tractors with specified levels of vibration due to similar specifications of the construction. The following table presents the results of the measurement on the test bench according to the Commission Delegated Regulation (EU) No.
  • Page 21 Tractors equipped with front end loader Zetor Tractors in standard design are designed for utilization in agriculture and are not designed for special purposes. Tractors designed for operation within the European Union must be equipped, in case of using front end loader, with a protective structure (FOPS - Falling Object Protective Structure) protecting drivers from potential falling objects.
  • Page 22 ZETOR´s ap-proval. The loader may become dangerous as a result of not observing these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury. Use front end loader without additional weights on the tractor (danger of mutual contact). The load of front and rear drive axle must not exceed the maximum permitted load listed in the manual.
  • Page 23 Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example, protection against a fal-ling tree or branch on a cab or penetration of objects to a cab. If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected against these risks.
  • Page 24 PREVENTIVE DAILY MAINTENANCE Preventive daily maintenance Perform this maintenance daily or after every 8 - 10 hours of operation at the latest. F11N004 Fuel system leaks Check the fuel system for leaks, including the fuel tank. Repair any leaks immediately. The hole for draining dirt from the fuel tank is found in its bottom.
  • Page 25 PREVENTIVE DAILY MAINTENANCE Trailer brakes Trailer air brakes Check tightness of the air system of the brakes and effectiveness of brakes of the tractor with a trailer. Trailer hydraulic brakes Check tightness of hydraulic brakes of the trailer and effectiveness of brakes of the tractor with a trailer. F14N028 Hydrostatic steering check tightness of screws and nuts of the control rods and levers...
  • Page 26 PREVENTIVE DAILY MAINTENANCE Hitches Check the condition of the hitching and attachment systems of the tractor and trailer. Inspection of fouling of coolers Open the front cowl and check the plates of the engine radiator of engine cooling liquid and air conditioning condenser, the cooler of oil of the front PTO shaft and the cooler of the gear oil (if the tractor is equipped with them) for fouling.
  • Page 27 PREVENTIVE DAILY MAINTENANCE Short functional test After starting the engine check whether the hydrostatic steering failure, engine lubrication and charging indicators have gone off. Verify the function of the hydraulic steering circuits and check them for leaks. F18N002...
  • Page 28 ACQUAINTANCE WITH THE TRACTOR Tractor user must be properly acquainted with recommended operating and safety rules for safe tractor operation in advance. It is too late to do it within operation! Safety cabin Use the left side of the tractor for getting on and getting off the tractor.
  • Page 29 ACQUAINTANCE WITH THE TRACTOR Rear window Is equipped with a handle and in an open position is locked by gas spruts. Rear window is heated. When driving on an uneven surface we recommend to secure the window in a closed position - danger of window cracking.
  • Page 30 ACQUAINTANCE WITH THE TRACTOR Hinged lid It is opened by turning the locking lever of the cover (1) and by pressing the locking lever in the upward direction. The swing cover is closed with the opposite procedure. By opening of the swing cover, the total height of the tractor is increased.
  • Page 31 ACQUAINTANCE WITH THE TRACTOR Shelf Shelf is placed on the left side of driver´s seat. Toolbox is placed in the rear part of the cabin behind the driver´s seat. Another shelf is placed on the right mudguard. Rear view mirrors Before the drive or starting the work, adjust rear view mirrors so that they enable to monitor the whole drive way or working field.
  • Page 32 ACQUAINTANCE WITH THE TRACTOR Internal lighting To be turned on and off by means of a button marked with the arrow. F13BN014 Aggregation opening Aggregation opening serves for cabelling or Bowden control of aggregated tools placement. Pull to protrude the part of sealing of rear window in upward direction.
  • Page 33 ACQUAINTANCE WITH THE TRACTOR Driver´s seat Grammer 1 - The control of setting the seat suspension according to the driver´s weight (setting by rotation, in the direction according to pictogram on the boot of the seat) 2 - Longitudinal setting of the seat lever 3 - Seat vibrations absorption control (by tilt over of the control forward, floating position of the seat is engaged) 4 - Setting the angle of rest control...
  • Page 34 ACQUAINTANCE WITH THE TRACTOR Passenger´s seat Passenger´s seat is tiltable and placed on the left mudguard of the cabin. C15N047 Seat tilting out Passenger´s seat to be tilted out in the direction of an arrow (1) upward. Locking of the seat is done automatically.
  • Page 35 ACQUAINTANCE WITH THE TRACTOR Control panel on the right column of the cabin 1 - washer button 2 - the front wiper intermittent switch 3 - rear wiper switch 4 - two-position front wiper switch 5 - rear defogger switch 6 - rearview mirror heating switch 7 - rear working light switch 8 - front working light switch...
  • Page 36 ACQUAINTANCE WITH THE TRACTOR Rear window wiper The rear window wiper switch is located on the right pillar of the cab. The single-speed wiper of the rear window is controlled by a single-position switch. 0 - rear window wiper off 1 - rear window wiper on F18N012 Windscreen washer...
  • Page 37 ACQUAINTANCE WITH THE TRACTOR Upper working lights switching on F18N014 The upper working lights are switched on by pressing the bottom of the switches located on the panel on the right pillar of the cab. Turning the lights on is indicated by the illuminated symbol on the switch. A - front working lights B - rear working lights Control panel on the right rear mudguard...
  • Page 38 ACQUAINTANCE WITH THE TRACTOR Panel of the instrument panel a - light switch (off, parking, main) b - switch of dipped-beam in the tractor mask and work light on the tractor cab c - fog light switch (off - on). Turning the fog light on is signaled by the illuminated symbol on the switch.
  • Page 39 ACQUAINTANCE WITH THE TRACTOR Lights switch a - illumination off b - side and end point lights on, illumination of licence label, illuminated c - all devices on in 'b' position. Lower beam head lights or head beam lights are engaged (according to the position of direction lights, lights and horn switches).
  • Page 40 ACQUAINTANCE WITH THE TRACTOR Switch box Switchbox is placed on the dashboard, see arrow. C15N053 Switch box key in the position (0) The voltage of all the equipment controlled via the key is disconnected. The key can be removed. Switch box key in the position (I) The voltage is connected to all the equipment excluding starter.
  • Page 41 ACQUAINTANCE WITH THE TRACTOR Manual throttle a - idle run b - maximum supply The lever enables to set engine revolutions in the whole range (a) to (b). C15N054 Pedals and levers 1 - travel clutch pedal 2 - foot brake pedals joint by a catch 3 - throttle pedal F13BN008...
  • Page 42 ACQUAINTANCE WITH THE TRACTOR Reversing lever F - front driving; lever in the front N - neutral R - back driving; lever at the back X212a Gear shifting lever - main gear shifting lever 1. button for disengaging clutch on the head of gear shifting 2.
  • Page 43 ACQUAINTANCE WITH THE TRACTOR PTO revolutions preselection lever The lever (1) is placed on the right side of driver's seat. For more information see the chapter on Drive of agricultural machines. F15N033 Auxiliary hydraulic switchbox control (external hydraulic circuit) Is placed in the upper part of right mudguard. A detailed description of control and function of integrated hydraulic switchboard (of external hydraulic circuit) follows in 'Hydraulic equipment' chapter of this instructions...
  • Page 44 ACQUAINTANCE WITH THE TRACTOR Battery disconnector P18N100 The battery disconnector is located on the left side of the tractor behind the driver"s stairs. A - Battery connected B - Battery disconnected C - Disconnector plate is located on the cover of the accumulator battery During tractor shutdown disconnect the battery using the battery disconnector.
  • Page 45 ACQUAINTANCE WITH THE TRACTOR Heating control panel, * air-condition The control panel of the heating and of the air conditioning is located on the right side of the lower view of the cabin roof. A - valve heating controller B - fan controller C - air conditioner switch D - controller of air circulation in the cabin F13BN009...
  • Page 46 ACQUAINTANCE WITH THE TRACTOR Air circulation in cabin control (D) a - Surrounding (outside) air is sucked in through filters to cabin - sucking the air from cabin is closed. b - Air is sucked in from the space of the cabin and again blown off to the cabin (inner air recirculation for fast adjustment of temperature in the cabin).
  • Page 47 ACQUAINTANCE WITH THE TRACTOR Operation of heating or air-condition with tractor´s work With engaged inner recirculation of air is the inflow of fresh air closed and there is foul air in the space of the cabin by operator. This state can cause the feeling of fatigue and there can also be penetration of dust to the cabin because of the loss of surplus pressure.
  • Page 48 ACQUAINTANCE WITH THE TRACTOR Air-condition and heating registers (A) F13BN010 Positionable heating and * air-condition registers, front (A), rear (B). Front windshield (B) defrosting To ensure quick defrosting of the front windshield direct the central heating outlets (1) under the angle of approx. 45°...
  • Page 49 ACQUAINTANCE WITH THE TRACTOR *Air filter with active carbon F13BN015 Active carbon filters are installed in the placed of standard dust filter and the replacement is done in the same way as with standard filters. Filter must be inserted with the white side to the grid. Assembly instructions are found in the chapter 'Maintenance instructions'.
  • Page 50 ACQUAINTANCE WITH THE TRACTOR Fuel tank A plastic tank of 270 litres volume is mounted as a standard for all types of tractors. Do not step on the fuel tank! P15N029 Fuel tank drain plug Plug for draining dirt and fuel off the fuel tank is in its bottom.
  • Page 51 NOTES  ...
  • Page 52 INSTRUMENT PANEL Instrument panel - signal lamps P18N039 1 - green - signal lamp of left direction lamps 2 - blue - distance lights signal lamp Lights up with distance lights on. 3 - green - signal lamp of direction lights of the 1st trailer 4 - green - signal lamp of direction lights of the 2nd trailer 5 - orange - warning signal lamp 6 - blue - operational protection signal lamp.
  • Page 53 INSTRUMENT PANEL Instrument panel - instruments P18N040 A - coolant thermometer B - fuel gauge C - engine speedometer D - information display Instrument panel - buttons P18N041 A - reset button, exit from menu of the instrument panel B - enter button, entry to menu of the instrument panel, item selection confirmation in the instrument panel menu C - button for rolling up in the instrument panel menu D - button for rolling down in the instrument panel menu...
  • Page 54 INSTRUMENT PANEL Display description The basic display shows the following values: 1 - position of the reversing gear lever (more in the chapter RUNNING OPERATION) 2 - shift help, shift to lower gear, more in the RUNNING OPERATION chapter 3 - gear indicator of the torque multiplier, 1, 2 or 3 is displayed according to the selected gear 4 - shift help, shift to higher gear, More in the RUNNING OPERATION chapter 5 - position of the driving and reduced speed gear lever (more in the chapter RUNNING OPERATION) 6 - low air pressure indicator in the tractor's air pressure system...
  • Page 55 INSTRUMENT PANEL When the key in the switch box is moved to position I, the home screen is displayed on the display. C15N030 After about three seconds the main screen is displayed on the display. 1 - total operating hours (the value cannot be reset) 2 - operating hours of the tractor since the last reset of the value 3 - total distance covered (the value cannot be reset)
  • Page 56 INSTRUMENT PANEL 1 - engine revolutions 2 - engine load 3 - immediate fuel consumption P18N045 1 - immediate fuel consumption in L/100 km 2 - average fuel consumption in L/100 km since the last reset of the value 3 - average fuel consumption in L/hour since the last reset of the value 4 - fuel consumed since the last reset of the value P18N046...
  • Page 57 INSTRUMENT PANEL Display - display of air pressure in the air-pressure system of the tractor P18N075 The air pressure in the air-pressure system of the tractor shown on the display of the instrument panel. 1 - the air pressure signal lamp; it glows in red when air pressure is lower than 4.5 bar and in green when air pressure is higher than 4.5 bar.
  • Page 58 INSTRUMENT PANEL Display - resetting data P18N047 The procedure for resetting data on the main screens where the data can be reset is as follows: 1 - Use the buttons (C) and (D) to select display of the corresponding main screen. 2 - Reset the data by longer pressing of the button (A) (RESET).
  • Page 59 INSTRUMENT PANEL Service menu The service menu contains these items: Display settings - setting of the display backlight Failure history - contains listing of errors according to individual tractor nodes Performance monitor - allows monitoring of the processed area (only when the tractor is equipped with electro-hydraulics) Calibration - enables setting of display of revolutions of the rear PTO shaft, calibration of travel speed, reset of the service interval...
  • Page 60 INSTRUMENT PANEL Zeroing (reset) of the indicator of service inspection intervals P18N073 When the maintenance was performed, zero (reset) the indicator of service inspection intervals. Enter the service menu by longer pressing of the button (B). Use the buttons (C) and (D) to select the calibration item indicated with the arrow (1). Press the button (B) to enter the calibration menu.
  • Page 61 INSTRUMENT PANEL Error signalling Errors arising during tractor operation are indicated by switching the corresponding signal lamp, acoustic signal and error message in the instrument panel display. If the error is indicated, the signal lamp still glows, even though the display is switched to the next display. If the error is not eliminated or the indicated state has not returned to a normal state: the corresponding signal lamp glows...
  • Page 62 INSTRUMENT PANEL Description of the display of error messages 1 - The symbol of the defect significance. 2 - Node of the tractor where the defect appeared. 3 - Main display field - defect code. 4 - Secondary display field - defect specification. P18N074 Symbols of tractor nodes Engine...
  • Page 63 INSTRUMENT PANEL Display - history of defects P18N076 Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item listing of defects; press the button (B) to enter the screen selection of tractor nodes from which you want the listing of defects to be displayed.
  • Page 64 INSTRUMENT PANEL Display - setting language mutation P18N077 Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item Language; press the button (B) to enter the screen with language mutations. 2 - use the buttons (C) and (D) to select the required language mutation and press the button (B) for confirmation.
  • Page 65 INSTRUMENT PANEL Display - setting of day and night backlight of the display P18N098 Enter the display settings menu. a - Use the buttons (C) and (D) to select the item for the day display backlight. Long press the button (B) to enter the screen for the display backlight setting (b).
  • Page 66 INSTRUMENT PANEL Display - setting the automatic mode of the display backlight P18N099 Enter the display settings menu. a - Use the buttons (C) and (D) to select the item (1) for the automatic mode of the display backlight. Long press the button (B) to enter the screen for setting the automatic mode of the display backlight (b).
  • Page 67 INSTRUMENT PANEL Display - setting and calibration F18N041 Press the button (B) to enter the service menu 1 - use the (C) and (D) buttons to select Calibration , press (B) button to enter the Calibration Menu screen. 1 - Calibration of the travel speed 2 - Resetting service intervals 2 - Use the (C) and (D) buttons to select the desired function, press (B) to confirm the selection.
  • Page 68 INSTRUMENT PANEL Travel speed calibration P18N096 The instrument panel after assembly in the factory is calibrated. Perform a new calibration of the travel speed: - after a considerable tyre wear - when installing new tyres - during replacement of the instrument panel Calibration procedure - indicate the track of the length of 100 m on a suitable place - inflate the tractor tyres to the specified pressure;...
  • Page 69 INSTRUMENT PANEL Display - machined area The processed area display shows the processed area in hectares. 1 - processed area in hectares 2 - processed area - average in hectares per hour 3 - fuel consumption - average in litres per hectare 4 - fuel consumption in litres from the start of the recording of the processed area.
  • Page 70 INSTRUMENT PANEL Processed area - user selection PSH18N010 Enter the processed area menu - user selection. Three aggregation widths can be adjusted for each user. There is an extra memory of the processed area for each user. In the use selection menu (a) use the buttons (C) and (D) of one out of three users. Shortly press the button (B) to select the user with the set aggregation.
  • Page 71 INSTRUMENT PANEL Machined area record PHS18N012 Enter the aggregation setting menu. Check whether the proper user and aggregation width (1) are adjusted or perform setting of the user and aggregation width. Each user has their values of the processed area; when the user is changed, values valid for the selected user are displayed on the main screen.
  • Page 72 INSTRUMENT PANEL System of treatment of exhaust gases - setting The regeneration of the diesel particulate filter in case of increased temperature of exhaust gases is performed at higher engine load. The system of regeneration of the diesel particulate filter DPF can be controlled through the menu of the engine setting on the instrument panel.
  • Page 73 INSTRUMENT PANEL High temperature of the cooling liquid PHS18N041 High temperature of the cooling liguid is indicated in several stages of warning A - informative - reduce the engine power B - warning - stop the tractor, set the engine to idling until the temperature of the cooling liquid is reduced C - caution - stop the engine, wait until the temperature of the cooling liquid is reduced and check the level of the cooling liquid;...
  • Page 74 INSTRUMENT PANEL Full pushing filter of the gearbox distributor PHS18N043 The full oil filter of the gearbox distributor is indicated in several stages of warning A - informative - it will be necessary to perform replacement of the oil filter cartridge of the gearbox distributor (see chapter Maintenance Guidelines) B - warning - it is necessary to perform replacement of the oil filter cartridge of the gearbox distributor (see chapter Maintenance Guidelines)
  • Page 75 NOTES  ...
  • Page 76 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES The tractor is equipped with the engine fulfilling emission limits STAGE IV and TIER 4f. The compliance with the emission limit is achieved, among others, by the combination of two systems of treatment of exhaust gases: a - Diesel Particulate Filter (DPF) designed for purification of exhaust gases.
  • Page 77 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Conditions for DPF operation When the tractor is operated, the diesel particulate filter is fouled with solid particles during the fuel combustion while the engine is running. The regeneration of the diesel particulate filter in case of increased temperature of exhaust gases is performed at higher engine load.
  • Page 78 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Error signalling of DPF system Defects of the system of the diesel particulate filter when the engine is running are indicated by glowing or flashing of the orange or red signal lamp on the instrument panel and by the subsequent acoustic signal.
  • Page 79 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Urea (Aqueous Urea Solution AUS 32, DEF) The used reagent is a mixture of 32.5% solution of synthetic urea and demineralized water. It is used as a reducing agent NOx for additional treatment of exhaust gases by SCR (selective catalytic reduction) of motor vehicles with diesel engines.
  • Page 80 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Error signalling of SCR system Defects of the SCR system when the engine is running are indicated by glowing of the red (1) or orange (2) signal lamp on the instrument panel and by the subsequent acoustic signal.
  • Page 81 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Indication of amount of urea in the tank P18N030 The amount of urea in the tank is displayed on the instrument panel on the main screen. a - If the urea level is higher than 50%, it is displayed as OK on the instrument panel. If the amount is below 50%, the real amount of urea in percentage is displayed.
  • Page 82 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Reduction of the engine power and engine revolutions If there is a serious error in the system or if the level of urea in the tank is low, the reaction of the system is reduced engine power output and revolutions.
  • Page 83 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Signalling of whether DPF is full Information whether DPF is full is available on the main screen of the display. P18N035 By repeated pressing of button (A) you can switch between individual screens to the screen with the data on the status how much the DPF filter is full: 1 - percentage filling of DPF with carbon black The position (1) indicates the percentage filling of DPF filter with carbon black that fills the filter during...
  • Page 84 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES System of treatment of exhaust gases - setting The regeneration of the diesel particulate filter in case of increased temperature of exhaust gases is performed at higher engine load. The system of regeneration of the diesel particulate filter DPF can be controlled through the menu of the engine setting on the instrument panel.
  • Page 85 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Inhibition of regeneration of the diesel particulate filter - REGEN. INHIBIT The function of inhibition of regeneration of the diesel particulate filter (REGEN. INHIBIT) is used to block the process of DPF regeneration for safety reasons only during operation of the tractor in a flammable environment (e.g., storage of hay or straw).
  • Page 86 DRIVING OPERATION Before a drive with the new tractor get to know how to shift gears and try individual positions of the shifting lever when the engine is stopped. During normal operation and before you set up, make sure that the technical condition ensures safe operation of the tractor.
  • Page 87 DRIVING OPERATION If you do not succeed in starting the engine Return the key to '0' position. Wait 60 second and repeat the start. Never help the stopping engine by a starter. You are being exposed to the danger of starter damage.
  • Page 88 DRIVING OPERATION Starting the engine while using coolant heater G210a With low temperatures of the surroundings, engine starting eases heating coolant. Leadin electrical installation and its protection against dangerous contact must be done pursuant to valid regulations 1. First plug the plug to the heater. 2.
  • Page 89 DRIVING OPERATION Error signalling Errors arising during tractor operation are indicated by switching the corresponding signal lamp, acoustic signal and error message in the instrument panel display. If the error is indicated, the signal lamp still glows, even though the display is switched to the next display. If the error is not eliminated or the indicated state has not returned to a normal state: the corresponding signal lamp glows...
  • Page 90 2. Add urea 3. Add urea!The engine power may be limited. 4. Add urea!Engine power and revolutions may be limited 5. Increase the load or call Zetor service The engine power will be limited 6. Call Zetor service Diesel particle filter The exhaust system of a tractor is equipped with a diesel particle filter which serves for cleaning exhaust fumes.
  • Page 91 DRIVING OPERATION Filter of solid particles - indication of operation and failures of the system P18N058 Operation of the diesel particulate filter is indicated by the signal lamps (1), (2) and (3) on the instrument panel. Activation of the signal lamp (1) of the green colour on the instrument panel while the engine is running indicates that there are optimum conditions for filter regeneration.
  • Page 92 DRIVING OPERATION Diesel particle filter regeneration P18N059 When the tractor is operated, the diesel particulate filter is fouled with solid particles during the fuel combustion while the engine is running. The full filter of solid particles is automatically regenerated (cleaned) while the engine is running by increased temperature of exhaust gases.
  • Page 93 DRIVING OPERATION Reversing lever position signalization The individual positions of reversing lever are signalized by a sign (1) on the display. driving forward Neutral driving backward FHSX18N021 Driver´s seat - safety switch The driver´s seat is equipped with a safety switch which signalizes the system of driver abandoning the driver´s seat.
  • Page 94 DRIVING OPERATION Shifting road and reduced speeds H - road speeds N - neutral L - reduced speeds Shifting of gears of the main gearbox with reduced speeds is the same as with road speeds. Considering low speed of the tractor, change nearly always means moving off from rest.
  • Page 95 DRIVING OPERATION The principles of appropriate use of tractors The listed principles for tractor´s operation serve for facilitating the operation and guarantee corresponding service life of travel clutch! The description of the system of travel clutches The tractor is equipped with two individual travel clutches, one for travelling forward and one for travelling backward.
  • Page 96 DRIVING OPERATION Interrupted sound signal PHS18N052 If the tractor speed is regulated by partial released clutch pedal at higher engine revolutions than 1,200 rpm, an interrupted audio signal is generated and a warning on the display of the instrument panel is shown. If this situation occurs, immediately fully pres the clutch pedal to the end or release the clutch pedal to its upper position and wait until the acoustic signal is deactivated.
  • Page 97 DRIVING OPERATION Dead start of tractor in regular operation - clutch pedal In regular operation use the clutch pedal only for stopping the tractor. For the need of delicate inching, e.g. when connecting the tools or when manipulating with tractor in crammed spaces, if even the reduced gears are not slow enough, use the clutch pedal only for short time.
  • Page 98 DRIVING OPERATION Change the direction of drive Change the direction of drive by means of reversing lever Change the direction of drive by means of reversing lever is done with travel speed lower than 10km/h. When you attempt to change the direction of drive in speed higher than 10 km/h, acoustic signal starts (uninterrupted tone) and the tractor engages neutral.
  • Page 99 DRIVING OPERATION Change the direction of drive - using the clutch pedal 1. Depress the clutch pedal and stop the tractor by foot brake. 2. Shift the reversing lever to the requested direction of tractor drive. 3. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of engine revolutions continue in smooth release of the clutch pedal.
  • Page 100 DRIVING OPERATION Signalization of multiplier function Individual shifted gears of the multiplier are indicated by the symbol (1) on the display of the instrument panel. highest gear (fastest) medium gear lowest gear (fastest) PHS18N034 Increasing, decreasing the travel speed by two gears Increases the travel speed by two gears Decreases the travel speed by...
  • Page 101 DRIVING OPERATION Multiplier preselection switch FHSX18N023 The multiplier selector switch is located on the control panel on the right rear fender. Switching on is signaled by the on-screen symbol on the switch and the symbol on the dashboard display. If the preset switch is off, the multiplier gears can be set by the buttons on the gear shift lever. If the preset switch is on, multiplier gears are automatically set depending on the engine speed according to preset values.
  • Page 102 DRIVING OPERATION Display of values (engine revolutions) for automatic shifting of the multiplier The values (number of engine revolutions) stored by the system for automatic shifting of the multiplier when the buttons L and H are used are displayed on the corresponding main screen. More information in chapter INSTRUMENT PANEL.
  • Page 103 DRIVING OPERATION Front drive axle control FHSX18N024 The front drive axle control button is located on the panel on the right rear fender. Pressing the part of the button marked with the front axle drive enabling switches on the manual drive mode of the front drive axle, after releasing the button returns to its original position.
  • Page 104 DRIVING OPERATION Automatically disconnect the front axle - manual mode If the drive speed exceeds 20 kph, the front axle drive is automatically disconnected. Automatic drive disconnection is signaled by flashing a symbol on the instrument panel display, dashboard light and a button symbol.
  • Page 105 DRIVING OPERATION Suspension front drive axle Tractors may also be equipped with a suspension of a front drive axle. The control buttons of the suspended front axle (1), (2) and (3) are located on the panel in the right rear fender. The button (1) is used to turn on the automatic suspension mode of the front drive axle.
  • Page 106 DRIVING OPERATION Differential lock control FHSX18N030 The differential lock control button is located on the panel on the right rear fender. To activate the the differential lock press the button, which returns to its original position after releasing. Pressing the part of the button marked with the differential lock symbol will switch on the manual mode of the differential lock control.
  • Page 107 DRIVING OPERATION Automatic mode of differential lock control The automatic differential lock control mode is to disconnect the differential lock if one of the following situations occurs: 1. The rear three-point hitch arms are lifted to the position where the PTO shaft clutch is automatically disconnected (see chapter AGRICULTURAL MACHINE DRIVE), when starting the arms of the rear three- point hitch to the position where the rear PTO shaft clutch is automatically connected, the differential lock automatically switches on...
  • Page 108 DRIVING OPERATION Foot brakes Foot brakes are disc type, wet, controlled hydraulically by the pressure oil from common gearbox filling with strengthening effect of the pump and with automatic pressure equalization in brake circuits. When driving on the road, both pedals must be connected with a latch.
  • Page 109 DRIVING OPERATION The button for temporary deactivation of brakes of the trailer or semi-trailer FHSX18N031 Prior to using the button for temporary deactivation of brakes of the trailer or semi-trailer, it is always necessary to provide sufficient space in front of the tractor and behind the connected trailer or semi-trailer where no obstacles or persons will be present for the case that the effect of the parking braking will not be sufficient and the combination of vehicles moves.
  • Page 110 DRIVING OPERATION Warning signalization of air pressured drop Air pressure drop below 450 kPa is signalized by alit red control bulb placed on a dashboard. Tractor with braked trailer or articulated trailer with pressured drop in air pressure system under 450 kPa must not continue in transport if there is not increase in air pressure.
  • Page 111 DRIVING OPERATION Hydraulic brakes of trailers Connect hydraulic brakes of trailer or articulated trailer to the quick couplings marked by an arrow. Control of hydraulic brakes of trailers (articulated trailers) and control of tractor brakes is done so that the braking effect of both vehicles is synchronized.
  • Page 112 DRIVING OPERATION Stopping the tractor - manual brake Stop the tractor slowly under standard conditions. Shortly before stopping: 1. Depress the clutch pedal. 2. Shift the main gear shifting lever to neutral position. 3. With every stopping, secure the tractor against spontaneous dead start by manual brake.
  • Page 113 DRIVING OPERATION Warning signalization of hydrostatic steering failure Hydrostatic steering pump failure is with oil pressure drop under 120 kPa behind a pump signalized on a dashboard by an applicable symbol. Note: When starting the tractor or with low engine revolutions, the control may blink, if it switches off after starting or increasing the revolutions, it is not a failure.
  • Page 114 RUNNING IN THE TRACTOR General principles of new tractor run-in in first 100 hours of operation F11N030 During first 100 hours of operation: Load tractor in a normal way, avoid operation with low or maximum engine revolutions Avoid operation under partial loading of the engine Avoid excessive idle run operation Check oil levels in engine often (during this time increased oil consumption is normal) Check screw joints in particular in supporting parts of tractor...
  • Page 115 NOTES  ...
  • Page 116 TRANSPORTATION Before you start, make sure that the technical condition of the tractor corresponds to requirements for safe operation. When a trailer or implement is attached, check its connection and proper fixation of the load. Never leave the tractor while it is moving to connect the trailer by yourself.
  • Page 117 TRANSPORTATION Automatic mouth of the CBM stage hitch When the lever (1) is moved in the direction of the arrow (a), the pin (2) is retracted to the upper position, which is signalled by the extended indicator (3), see fig. (A). When the mouth gets onto the shaft lug, the pin will automatically slide into the lug of the connected trailer.
  • Page 118 TRANSPORTATION Swinging draw-bar console with a fixed pin module Perform the assembly and disassembly of the swinging draw-bar in accordance with the 'Swinging draw-bar' chapter. Connecting the shaft lug to the fixed pin (3): 1 - Release and remove the pin (1). 2 - Lift the locking wedge (2) in the arrow direction.
  • Page 119 TRANSPORTATION Coupling of a single-axle trailer When the drawbar eye of the trailer is installed on the hitch hook, it is hydraulically lifted together with the trailer eye to the position where the bearing hooks snap under the pins of the hitch carrier. The hydraulic lifting arms must then be lowered so that the carrier pins can make contact with the bearing hooks - the telescopic pull rods must not be stretched.
  • Page 120 DRIVE OF AGRICULTURAL MACHINERY Work with PTO shaft Before attaching of an implement, driven by means of the tractor PTO shaft, check the speed compatibility of both, it means tractor PTO shaft and implement driven shaft (540 rpm or 1,000 rpm). Different PTO speed values may cause serious damages and injuries.
  • Page 121 DRIVE OF AGRICULTURAL MACHINERY Control elements of PTO shafts The buttons for activation of PTO shafts Turning the PTO shaft on (at min. 1500 rpm) and off is done by the buttons located on the right pillar of the cabin. 1 - button for rear PTO shaft on / off 2 - button for front PTO shaft on / off If the engine is switched off and the rear or...
  • Page 122 DRIVE OF AGRICULTURAL MACHINERY Rear PTO shaft revolutions preselection lever FHSX18N005 The tractor can be equipped with one of two PTO shaft speed selection systems. The system used for the specific tractor is marked on the sticker located at the rear PTO shaft speed lever. 1.
  • Page 123 DRIVE OF AGRICULTURAL MACHINERY Standard and economical independent revolutions of rear PTO shaft FHSX18N006 The system used for the specific tractor is marked on the sticker located at the rear PTO shaft speed lever. This system only has independent rear PTO shaft revolutions speed. A - Standard PTO shaft speeds are shifted N - Neutral position (Rear PTO shaft terminal can be rotated freely.) B - Economic PTO shaft speeds are shifted...
  • Page 124 DRIVE OF AGRICULTURAL MACHINERY Automatic disengagement of PTO clutch FHSX18N008 The function of automatic deactivation of the clutch of PTO shaft means that when the PTO shaft is activated and the arms of the rear three-point hinge are lifted, the clutch of the rear PTO shaft is automatically deactivated and the shaft is stopped;...
  • Page 125 DRIVE OF AGRICULTURAL MACHINERY Work with automatic disengagement of PTO shaft clutch F18N050 Switch on automatic deactivation of the clutch of PTO shaft using the button (A) when the tractor is going or standing with the engine running. The activation of the function of automatic deactivation of the clutch of PTO shaft is indicated by the symbol A (1) on the display of the instrument panel (B).
  • Page 126 DRIVE OF AGRICULTURAL MACHINERY Facilitating connection of joint shaft of an aggregated machine to the tractor F15N039 The button (1) located on the rear mudguards can be used to facilitate connection of the transmission shaft of the aggregated machine to the tractor. When the engine is running and the switch of the rear PTO shaft is deactivated, the rear PTO shaft starts to rotate when you press the button (1).
  • Page 127 DRIVE OF AGRICULTURAL MACHINERY Activation of the rear PTO shaft - independent revolutions - common working mode FHSX18N010 PTO shaft revolutions speed is dependent on engine revolutions. With the engine running while the rear PTO shaft clutch disengaged: A - Select the appropriate operating mode by the PTO shaft speed selector lever. B - Select the appropriate speed using the rear PTO shaft speed selector button.
  • Page 128 DRIVE OF AGRICULTURAL MACHINERY Activation of the rear PTO shaft - independent revolutions - stationary working mode FHSX18N011 PTO shaft revolutions speed is dependent on engine revolutions. With the engine running while the rear PTO shaft clutch disengaged: A - Select the appropriate operating mode by the PTO shaft speed selector lever. B - Select the appropriate speed using the rear PTO shaft speed selector button.
  • Page 129 DRIVE OF AGRICULTURAL MACHINERY Deactivation of the rear PTO shaft - independent revolutions Fhsx18N053 A - By pressing the button on the right pillar of the cabin or on the rear fender of the tractor the rear PTO shaft turns off. B - This status is signaled by not showing the number of revolutions of the rear PTO on the dashboard display.
  • Page 130 DRIVE OF AGRICULTURAL MACHINERY Rear PTO shaft switch - dependent speed - ordinary mode of operation FHSX18N014 The number and the meaning of the speed is dependent on the gear and the position of the reversing lever. The reduction lever position does not affect the number of revolutions of the rear PTO shaft in dependent mode - normal mode.
  • Page 131 DRIVE OF AGRICULTURAL MACHINERY Front PTO shaft Front PTO shaft is equipped with a solid six or twenty-one splined end point and it comes only in design of 1,000 revolutions. Tractor may be equipped with front PTO shaft with varied direction of spinning: In compliance with the direction of engine revolutions (standard)
  • Page 132 DRIVE OF AGRICULTURAL MACHINERY Activation of the front PTO shaft - stationary working mode FHSX18N016 PTO revolutions speed is dependent on engine revolutions. With the tractor stopped while the engine is running: A - We brake the tractor by a handbrake. B - Reverse gearshift lever must be shifted to neutral position.
  • Page 133 DRIVE OF AGRICULTURAL MACHINERY Maximum transferred output PTO shaft Transferred output Front 1000 per minute 60 kW Rear 1000 per minute full engine output 540 per minute full engine output 1000E per minute 60 kW 540E per minute 60 kW F_02_46 Drive of machines with greater inertia masses.
  • Page 134 HYDRAULIC SYSTEM Hydraulic system The system consists of the inner and outer circuit. The source of pressurized oil is a gear pump. Oil is drawn from the common filling of the gearbox and final drive housing. Hydraulic pump The hydraulic pump cannot be disengaged. When the engine is running, the pump is in operation.
  • Page 135 HYDRAULIC SYSTEM Amount of oil taken from outer hydraulic drives If the amount of oil in transmission decreases after disconnecting the tool due to its permanent outflow out of the tractor into the machine's hydraulic circuit, refill the oil missing. If the amount taken exceeds the limit, hydraulic pump can absorb air and can get damaged.
  • Page 136 HYDRAULIC SYSTEM Hydraulic distributor of the outer hydraulic circuit The control levers of the outer hydraulic circuit are distinguished by colours. The lever colour corresponds to the colour of quick coupler dusters that are controlled by the corresponding lever. F18N065 The outer circuit of the tractor hydraulics is controlled by the distributor with three four-position sections controlled by levers.
  • Page 137 HYDRAULIC SYSTEM Rear outlets of the outer hydraulic circuit In a tractor version that is not equipped with front outlets or a front three-point hitch, the rear outlets are terminated by pressure quick couplings 1 to 6. The quick coupling marked 0 is directly connected to the transmission compartment and is intended for return oil from external hydraulic appliances (especially rotating hydro engines).
  • Page 138 HYDRAULIC SYSTEM Connecting machines and implements to the outer hydraulic circuit Auxiliary machines using oil filling of external hydraulic circuit must be filled with the same kind of oil, which is recommended for gear system of the tractor! Quick-couplers sockets of an auxiliary machine need to be properly cleaned before connecting.
  • Page 139 NOTES  ...
  • Page 140 ELECTRO-HYDRAULIC SYSTEM Control element functions F_02_162 1. Lifting switch a - Transport, lifting b - STOP c - Regularity of lowering (working) d - Free position, fast sinking- automatic return of lever to (c) position by a spring 2. Blocking (in transport position) 3.
  • Page 141 ELECTRO-HYDRAULIC SYSTEM Blocking cancellation When you switch on the electric installation with the key of the switching box (I), the lifting device remains blocked electronically - the lifting and lowering function is deactivated; on the EHR-B control panel the diagnostic LED (7) and the vibration dampening LED (11) shortly light up - the system self-test is in progress.
  • Page 142 ELECTRO-HYDRAULIC SYSTEM Transport of implements Shift the lifting lever (1) to position 'a' and block it with the moving latch (2). Blocking the lifting lever (1) by the moving latch (2) in position (a): A - Lever movement blocked B - Lever movement not blocked When the tractor with an attached implement is stopped, the implement must be lowered onto the ground (it must not be left in the lifted position).
  • Page 143 ELECTRO-HYDRAULIC SYSTEM Limitation of the upper position of the three-point hitch It is activated with the control (5). The limitation can be implemented in the upper half of the three-point hitch lift. F_02_169 Lowering speed The lowering speed of the three-point hitch is set with the control (3).
  • Page 144 ELECTRO-HYDRAULIC SYSTEM Manual setting of control of three-point hitch F_02_172a Perform according to 'Cancel blocking' part and set the required position of elements with regard for the nature of performed works. To reach the depth of working tools, there is a control (4). For setting the kind of control and its mixing, use a control (6).
  • Page 145 ELECTRO-HYDRAULIC SYSTEM Using the rear control The rear control is used to connect and disconnect implements. The lifting switching lever (1) on the EHR-B electro-hydraulic control panel must be in position (b) or (c). The designation symbols of buttons on both the tractor fenders correspond to the movement direction of the three-point hitch after their pressing.
  • Page 146 ELECTRO-HYDRAULIC SYSTEM Indication of EHR-B errors The electronic part of the electro-hydraulic system continuously checks proper functioning of the system. Possible errors are indicated by repeated flashing combinations of the diagnostic LED (7). After the remedy of the error the diagnostic LED (7) goes off.
  • Page 147 ELECTRO-HYDRAULIC SYSTEM Description of minor errors of the EHR-B electro-hydraulic system F_02_174 Flashing combination of the diagnostic LED (7). Error location Possible cause of the error Long Short pause pause flashes flashes Right dynamometric pin Faulty dynamometric pin Left dynamometric pin (A) Faulty contact or interrupted conductor of the dynamometric pin Short-circuit of the dynamometric pin conductor...
  • Page 148 HITCHES Rear three-point hitch It is used for connection of the carried half-carried agricultural machines and tools with hitch points of category II or III.N according to ISO. Category II. Hitch axis length 870 mm Ø of openings of connecting 28 mm balls of the lower draw-bars according to ISO...
  • Page 149 HITCHES Safety principles of working with the three-point hitch Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine (implement) - (A). Do not park the tractor with an attached implement in the lifted position (B).
  • Page 150 HITCHES *Lower draw bar with slipping out end pieces Lower draw bar of linkages are equipped with semi- automatic protruding CBM end pieces. They enable connecting of tools behind a tractor. After protruding securing pegs (1) slip the end pieces out (2). Slipped-out end pieces are attached to tightening pins of mounted tools.
  • Page 151 HITCHES Upper draw-bar The upper draw-bar (1) has adjustable length. It is attached to the tractor to the console openings. When extending the upper draw-bar you must make sure that both the joints are unscrewed from the draw-bar pipe to the same length. FHD14N084 *Front three-point hitch It is designed for attachment of frontally carried...
  • Page 152 HITCHES Adjusting the lowering rate of the front three-point hitch Before the start of work with an implement attached to the front three-point hitch it is recommended to adjust the time necessary to lower the implement from the highest to the lowest position to 1 - 1.5 s by setting the throttle valve.
  • Page 153 NOTES  ...
  • Page 154 WHEEL TRACK CHANG Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs Change of wheel track is done by a change of rim and disc position. Secure the tractor against movement first, heave the axle with a hoist and support. Demount front wheels.
  • Page 155 WHEEL TRACK CHANG Front wheels track of front drive axle in tractors equipped with non-removable discs Secure the tractor against motion first, heave the axle by a heaver and support. Tighten the nut of front wheels at a torque of 250 - 290 Nm. The change of wheel tracks is done by turning the wheel and mounting with rim offset to the inside, while the wheels are interchanged to keep the right direction of the tyre pattern with arrow to the front.
  • Page 156 WHEEL TRACK CHANG Adjustment of toe-in of the wheels of the front driving axle C507 Note: Tractors are in standard equipped with hydrostatic device. Set the wheel symmetrically with longitudinal axis of a tractor. Measure the distance between rims in the front on horizontal level of wheel axis. Mark the place of measurement.
  • Page 157 WHEEL TRACK CHANG Setting wheel stops with front drive axle Set the stops always with any wheel track change or tire replacement with front drive axle. Wheel stops with front drive axle must be set so that there would be a distance of at least 50 mm between front drive axle tires and tractor with full lock and full axle swing around central pin.
  • Page 158 WHEEL TRACK CHANG Rear wheels wheel track Gauges of the tractor rear wheels equipped with screwed footer discs Depending on the width of the rear tyres you can set the wheel tracks in the following range: Rear tyre width Wheel track (mm) 12,4-38 1425 - 1800...
  • Page 159 WHEEL TRACK CHANG Rear wheel track change F218 The wheel track setting of rear wheels is done by the change of rim position and disc with a heave rear part of a tractor. It is necessary for wheels to spin freely. Before heaving do not forget to lock the tractor against movement by making front wheels stable! After the change of wheel track, tighten all the screws connecting the disc with a rim by a torque of 270 - 300...
  • Page 160 BALLAST WEIGHTS Ballast weights are necessary to additionally load the tractor axles and to ensure manoeuvrability and stability of the tractor. *Rear wheel weights Combination Mass of weights of weights (kg) (pcs) 2x25 + 6x30 2+10 2x25 + 10x30 2+14 2x25 + 14x30 F222 Bottom weights...
  • Page 161 BALLAST WEIGHTS *Weight of the front three-point hitch Material Weight mass (kg) Cast-iron Concrete E552a Valve for filling tyre tubes with liquid All the tubes of the rear wheels are equipped with a valve that makes it possible to fill the tubes with liquid with the use of an adapter.
  • Page 162 BALLAST WEIGHTS Procedure of draining liquid from the tyres F227 1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A). 2. Deflate the tyre and unscrew the valve insert; turn the wheel with the valve downwards. During draining of liquid vacuum may occur in the tyre.
  • Page 163 BALLAST WEIGHTS Antifreeze solution for tyre filling Water for Calcium Hydrated lime Solution Freezing Total volume Added solution chloride density at 20° point approx. weight preparation CaCl (kg) (kg) (°C) (kg) 11.8 0.21 1.13 13.9 0.23 1.18 15.4 0.25 1.21 Solution preparation: 1.
  • Page 164 ELECTRIC INSTALLATION No additional interventions may be carried out on electric installation of the tractor (connection of other electric consumers) due to its possible overloading! With repairs of electric installation pay special attention in particular to manipulation with the battery to avoid any contact of electrolyte with skin or clothing.
  • Page 165 ELECTRIC INSTALLATION Battery disconnector P18N100 The battery disconnector is located on the left side of the tractor behind the driver's stairs. A - Battery connected B - Battery disconnected C - Disconnector plate is located on the cover of the accumulator battery During tractor shutdown disconnect the battery using the battery disconnector.
  • Page 166 ELECTRIC INSTALLATION Alternator Charging is indicated by the red signal lamp on the united board instrument which must be deactivated after the start. If the engine is running and the red signal lamp is activated, it is a charging error. If this situation occurs, stop the tractor and contact the service centre.
  • Page 167 ELECTRIC INSTALLATION Fuse panels P18N006 There are three fuse panels located on the tractor: The fuse panel (A) is located on the left side of the tractor behind the driver's stairs, not far from the battery disconnector and it is accessible from the outside of the tractor.
  • Page 168  ...
  • Page 169 ELECTRIC INSTALLATION Fuse panel (B) FHSX18N001...
  • Page 170 ELECTRIC INSTALLATION Pos. Fuse size Secured system brake lights, tripper of warning lights horn, beacon appliances fed when key is in position I distance lights with signal lamp left position lights, instrument panel lighting, number plate lighting market lights right right dimmed lights, fog lamp with signal lamp 7.5A left dimmed lights...
  • Page 171 ELECTRIC INSTALLATION Fuse Panel (C) Position Fuse ratings Fuse protected system Cabin outlet Left fender 3-pin outlet Driver's seat heating 7,5A Cabin outlet Trailer braking system Trailer braking system Trailer braking system F18N020 The glow fuse F61 is a strip type with the size of 80 A. It is located in the right side of the engine and is accessible when the engine bonnet is open.
  • Page 172 ELECTRIC INSTALLATION Adjusting the front grill headlights The adjustment is performed simultaneously with all the screws for the vertical and horizontal direction of the beam. In the adjusted condition all the springs of non- adjusting screws must be pre-tensioned. Each headlight is adjusted separately.
  • Page 173 ELECTRIC INSTALLATION List of lamps F18N066 Pos. Lamp position Voltage Power Socket Note Main headlights 12 V 55/60 W H4 Working and ploughing lights 12 V 65 W Low beam headlights 12 V 55 W Position lights 12 V BA 15s Turn signal lights 12 V 21 W...
  • Page 174 Next service inspections always after covering another 500 EH but not later than 12 months after the previous service inspection. The service inspections are a part of tractor maintenance. The services authorized by Zetor will provide professional performance of service inspections according to the manufacturer's instructions.
  • Page 175 TRACTOR MAINTENANCE Steps performed outside the interval of 500 hours of work in a new tractor or tractor after a general overhaul subsequently after hour counter reading 1000 1500 2000 2500 3000 every...hours Check and adjust valve play 2000 Check the opening pressure of injectors and the function of 3000 injection nozzles...
  • Page 176 TRACTOR MAINTENANCE Filling and filter replacement in a new tractor or tractor after a general overhaul subsequently after hour counter reading 1000 1500 2000 every...hours Replace engine oil Replace the engine oil cleaner element Replace the fuel cleaner element Replace the air cleaner element 1000 Replace the safety insert of the air 2000...
  • Page 177 The manufacturer does not take responsibility for any damages caused by the usage of service fillings that do not comply with requirements stated in this service manual. ZETOR service fillings To maintain best operational characteristics of your tractor, original operational Zetor fillings are recommended to be used. Motor oils...
  • Page 178 TRACTOR MAINTENANCE Other recommended service fillings tested on Zetor tractors Oils for Zetor engines which are equipped with diesel particle filter Oil marking Viscosity class SAE Performance class API MOGUL DIESEL L-SAPS 15W-40 API CJ-4/SM Oil to gear systems of tractors...
  • Page 179 2. Replace the cooling liquid after two years of operation. The FRIDEX - STABIL and FRIDIOL 91 liquids can be mixed together. 3. Miscibility with liquids of other manufacturers has not been verified! Fuel for Zetor engines which are equipped with diesel paricle filter Diesel complies with EN 590 standard IMPORTANT NOTE! By using motor oil with elevated sulphur content, the service life of diesel particle filter can be significantly reduced.
  • Page 180 TRACTOR MAINTENANCE Urea (urea solution AUS 32) Urea a highly pure aqueous urea 32.5% solution used as a reducing agent NOx for additional treatment of exhaust gases. The product is labelled as urea or AUS 32 (AUS: Aqueous Urea Solution). Add only solution adhering to prescribed specifications.
  • Page 181 TRACTOR MAINTENANCE Tractor greasing scheme Safety instructions for lubrication of the tractor The tractor maintenance may be performed only by the trained personnel thoroughly familiarized with operational and safety principles. During maintenance of the tractor wear appropriate (specified) personal protective equipment (occupational footwear, protective gloves, safety goggles, etc.).
  • Page 182 TRACTOR MAINTENANCE Suspension front drive axle FHD14N088 Position Name Number of number greasing points Greasing points Use grease with PTFE additives for greasing suspension front drive axle. Hitch for a single-axle semi-trailer Pos. Identification No. of lubrication points Hook pin bearings 0 to 4 (by version) Front three-point hitch...
  • Page 183 TRACTOR MAINTENANCE Three-point hitch Pos. Identification No. of lubrication points Pins of auxiliary hydraulic cylinders Lifting draw-bars Hitch mouth for a trailer Pos. Identification No. of lubrication points Hitch mouth for a trailer Technical maintenance of the tractors after a general overhaul of the main groups Run in the tractor after a general overhaul in accordance with the instructions for running in a new tractor.
  • Page 184 MAINTENANCE INSTRUCTIONS Most of operations of planned maintenance may be carried out by the driver or other user of the tractor. In case you do not have sufficient technical equipment, let the difficult operations carried out by a specialised repair shop. All works, connected with cleaning, lubrication and adjustments of the tractor or coupled mechanisms may only be carried out after stopping of the engine and other movable components except checks of brakes, recharging and hydraulic system.
  • Page 185 MAINTENANCE INSTRUCTIONS Filling the engine with oil Pour the prescribed quantity of engine oil into the filling opening (2), start the engine and let it run for 2 - 3 minutes at 750 - 800 rpm. After stopping of the engine and level stabilization use the dipstick (1) to check the oil level and check the cleaner, drain plug (3) and other joints for leaks.
  • Page 186 MAINTENANCE INSTRUCTIONS Bleeding the fuel system Before bleeding place a suitable container under the engine to collect dripping fuel from the filter and injection pump. F_02_93a 1. Prime the fuel system with several strokes of the manual control of the priming pump (1). 2.
  • Page 187 MAINTENANCE INSTRUCTIONS Recovery of the mainair cleaner element Remove the main element of the dry cleaner (2) by pulling. If the main element is not damaged (there must not be any dust on the inner side of the element), recover it by blowing pressurized air from the inner side of the element.
  • Page 188 MAINTENANCE INSTRUCTIONS Reassembly of the air cleaner elements When reassembling the air cleaner elements proceed in the reverse order. Observe the following points during the element reassembly: - Make sure the contact surfaces are clean. - During the assembly the elements must not get deformed and after installation they must not vibrate.
  • Page 189 MAINTENANCE INSTRUCTIONS Replacing the hydrostatic steering hoses F11N037 The hoses must be replaced after four years from the production date (the date is indicated on their surface) or after 3500 hours of work of the tractor or immediately after discovering signs of their damage (hose sweating, local buckling, leaks of the working media around the end pieces and on the hose surface, abrasion of the hose surface to the metallic reinforcement, damage of the outer yarn braiding in the case of low-pressure hoses).
  • Page 190 MAINTENANCE INSTRUCTIONS Replacing coolant Proceed in the following way: 1 - Open the heating valve and release the pressure cap (C) on equalizing vessel. 2 - Drain the coolant from the radiator. Plug (A) is accessible after lifting the bonnet. 3 - Drain the coolant from the block of engine.
  • Page 191 MAINTENANCE INSTRUCTIONS After draining oil 1 - clean the magnet (it is part of the lid) and the strainer element of the suctioning filter (2) 2 - after cleaning screw all the drain screws back on 3 - fill oil, start the engine and let it run for approx. 2 minutes 4 - after stopping of the engine and stabilization of the oil level in the gearbox check its quantity and fill up oil to the...
  • Page 192 MAINTENANCE INSTRUCTIONS Filling, controlling and draining hole of oil of front drive axle 1 - lubricating nipple of the kingpin 2 - sliding bearings (2 pieces) of the front driving axle 3 - drain opening of the final drive hous-ing oil 4 - filling and inspection opening of final drive housing oil (after removing of the inspection screw the oil level must reach the bottom edge of the inspection opening)
  • Page 193 MAINTENANCE INSTRUCTIONS Carbon filter installation instructions 1. Remove the old filter from the air duct orifice in the place of its mounting. 2. Remove the protective package from the new filter. 3. Insert the filter into the air duct orifice in such a way to make the air flow direction correspond to the flow direction through the filter in accordance with the arrow on the filter.
  • Page 194 MAINTENANCE INSTRUCTIONS Air-conditioning maintenance The most important element of maintenance of the air-conditioning system is cleaning the AC condenser (it is installed in front of the engine cooler). If the AC condenser is clogged, it does not only reduce the cooling efficiency of the AC system but also the efficiency of the engine cooling.
  • Page 195 MAINTENANCE INSTRUCTIONS Working pressure of air brakes In the single- and double-hose version the air pressure at the double-hose coupling (2) (red cap) is 740 ± 20 kPa and at the single-hose coupling (1) max. 600 ± 20 kPa (at the moment the pressure controller relieves the compressor - blows out the air).
  • Page 196 MAINTENANCE INSTRUCTIONS Recommended inflation values of the front wheel tyres Tyredimensions and design Principal working 540/65 R24 480/65 R28 14,9R24 420/70R24 activity For field work Inflation (kPa) 130-160 130-160 130-160 130-170 Load-bearing capacity 2410-2725 2150-2430 1490-1700 1665-1900 (kg) For road transport Inflation (kPa) 160-190 160-190...
  • Page 197 MAINTENANCE INSTRUCTIONS Storing the tractor If the tractor is to be put out of operation for a shorter period, inflate the tyres to the value required for road transport. In case of a longer period of inactivity of the tractor (storage), support the tractor and reduce the pressure in the tyres to the minimum (the wheels must not touch the ground).
  • Page 198 ADJUSTMENT Almost all the following works require certain experience and more exacting service and diagnostic equipment. That's why we recommend to do the works at specialized or authorized workshops. Flat belt drive tension of accessories Flat belt drive tension of accessories (A) does not need to be adjusted.
  • Page 199 ADJUSTMENT Bleeding the rear brake system F18N060 Should be performed with the started engine and connected brake pedals according to the following procedure: 1. Remove the rubber cap, install the hose on the bleeder screw (1) and immerse the other end to the bottom of the transparent vessel partly filled with the oil that forms the filling of the gearbox.
  • Page 200 ADJUSTMENT Bleeding of the pressure air brake system for trailers Should be performed with the started engine and connected brake pedals according to the following procedure: 1. Remove the rubber cap, install the hose on the bleeder screw (1) and immerse the other end to the bottom of the transparent vessel partly filled with the oil that forms the filling of the gearbox.
  • Page 201 ADJUSTMENT Foot brake adjustment Before the adjustment of the foot brake the parking brake lever must be in the unbraked position and between the nut (1) and pin (2) in the disc brake lever (3) there must be some play. If you find zero play, loosen the nut (1) slightly. Lift both the rear wheels and instruct your assistant to turn one of them by hand.
  • Page 202 MAIN TECHNICAL PARAMETERS Main tractor's parameters (mm) Tractor type FORTERRA HSX note Tyredimensions Front 14,9R24 Rear 580/70R38 Outline length with hitches with the front three-point hitch lowered 5100 without ballast weights Outline length with hitches without the front three-point hitch 4520 without ballast weights Width over the rear fenders...
  • Page 203 MAIN TECHNICAL PARAMETERS Technical data of engines FORTERRA FORTERRA FORTERRA Tractor type HSX 120 HSX 130 HSX 140 Engine type 1417 1517 1617 Engine kind diesel, four-stroke with direct fuel injection, turbocharged Engine design in-line, vertical, water cooled Engine revolutions control electronic Number of cylinders Displacement...
  • Page 204 MAIN TECHNICAL PARAMETERS Permitted maximum load of front axle (kg) Wheel track (mm) Travelling speed (km/h) 1590 - 1655 1730 - 1740 1800-1880 1890 -1955 2030 - 2040 5500 5500 5500 5500 5400 4400 4400 4400 4400 4100 4400 4400 4400 4400 4100...
  • Page 205 MAIN TECHNICAL PARAMETERS Front tires steerability Tyre dimensions Travelling speed 40 km.h 30 km.h Tyreload-bearing capacity Tyreload-bearing capacity (kg) (kg) Tyre Axle Inflation (kPa) Tyre Axle Inflation (kPa) 1 pc 1 pc 12.4-24 1140 2280 1425 2850 12.4R24 1360 2720 1455 2910 12.4-28 10PR...
  • Page 206 MAIN TECHNICAL PARAMETERS Change of the load-bearing capacity of the front tyres (%) Travelling speed (km/h) diagonal radial + 40 + 50 + 20 + 23 - 20...
  • Page 207 MAIN TECHNICAL PARAMETERS Bearing capacity of rear tires Travelling speed Tyre 40 km.h 30 km.h dimensions Tyreload-bearing capacity (kg) Tyreload-bearing capacity (kg) Tyre Axle Inflation (kPa) Tyre Axle Inflation (kPa) 1 pc 1 pc 16.9-34 1900 3800 2380 4760 16.9R34 2430 4860 2600...
  • Page 208 MAIN TECHNICAL PARAMETERS Change of the load capacity of the rear tyres (%) Travelling speed (km/h) diagonal radial + 40 + 50 + 20 + 23 - 20 Permitted combinations of wheels for tractors Combination Tire Front wheels Rear whels Tire Dimension of Dimension of...
  • Page 209 MAIN TECHNICAL PARAMETERS Power Performance on rear PTO shaft FORTERRA FORTERRA FORTERRA Tractor type HSX 120 HSX 130 HSX 140 PTO power (kW ± 2%) at the nominal engine speed and engaged 1000 rpm of the PTO Engine in the running-in stage (until 68,2 75,4 80,8...
  • Page 210 MAIN TECHNICAL PARAMETERS Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear wheels (km/h) Front direction Rear direction Speed gear Multiplier gear 16.9 - 38 18.4 - 38 16.9 - 38 18.4 - 38 48,0 *) 49,5 *) 44,7 *) 46,1 *)
  • Page 211 MAIN TECHNICAL PARAMETERS Dependent PTO shaft revolutions with nominal engine revolutions to the front to the rear multiplier gear degree 1000 1000 1 675 1 066 1 937 1 448 1 674 1 252 1 446 1 282 1 484 1 108 1 283 1 108...
  • Page 212 MAIN TECHNICAL PARAMETERS Independent rear pto shaft revolutions PTO speed / engine speed PTO speed / engine speed 540/1913 621/2200 540E 540/1595 745/2200 1000 1000/1950 1128/2200 1000E 1000/1626 1353/2200 Speed of the Zuidberg front PTO Turning direction PTO speed / engine speed PTO speed / engine speed right (a) 1000 / 1920...
  • Page 213 MAIN TECHNICAL PARAMETERS Calculation of tractor load limit Connection of machines to the front or rear hydraulic arms must not exceed the allowed total load of the tractor, individual axles and tractor tyres. Therefore make sure before buying the aggregation that these assumptions are fulfilled using the following calculation: The following data must be known for the calculation: (kg) - instantaneous mass...
  • Page 214 MAIN TECHNICAL PARAMETERS Rear carried machine or front and rear carried combination 1. Calculation of the minimum front axle load G V min The calculated value of the minimum front axle load should be recorded in the table. 2. Calculation of the minimum rear axle load G H min The calculated value of the minimum rear axle load should be recorded in the table.
  • Page 215 MAIN TECHNICAL PARAMETERS Allowed load of the tractor and axles Table The real value according to the calculation must be lower or equal to the allowed value specified by the tractor manufacturer. Allowed value Real value according to according to the calculation manufacturer Total tractor weight...
  • Page 216 INDEX Checking the adjustment of the cab roof headlights Checking the adjustment of the front grill headlights Accumulator battery Checking the air systems for leaks Accumulator battery maintenance Checking the oil in gearbox Acquaintance with the tractor Checking the oil level in the engine Activation of the front PTO shaft - common working mode Cleaning the heating filters Activation of the front PTO shaft - stationary working mode...
  • Page 217 Front windshield (B) defrosting Level of external and internal noise Front wiper speed switch Lifting force of the three-point hitch Fuel for Zetor engines which are equipped with diesel Lights switch paricle filter Lights switch between the grill and the cabin...
  • Page 218 Oil in the gearbox and final drivehousing Road and reducing speeds lever position signalization Oil to gear systems of tractors Running in the tractor Oils for Zetor engines which are equipped with diesel particle filter Safety cabin One-hose and two-hose brakes...
  • Page 219 Three-point hitch intervals Tilting and protrusion of steering wheel Zetor service fillings Toe-in of the wheels of the front driving axle Zetor tractors used for work in the woods Tractor greasing scheme Tractor maintenance Tractors equipped with front end loader...
  • Page 220  ...
  • Page 221 Operator's manual FORTERRA HSX 120 FORTERRA HSX 130 FORTERRA HSX 140 Edition: 2-100-2018 Publication No.: 222.212.964 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 628 00 Brno...
  • Page 222 Made in EU...

This manual is also suitable for:

Forterra hsx 120Forterra hsx 130Forterra hsx 140