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FORTERRA HD OPERATOR´S MANUAL 01/2014 Tractor is Zetor. Since 1946.
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ZETOR This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.
The level of vibrations on driver´s seat .....................18 Tractors equipped with front end loader ....................18 Principles for operating tractors equipped with front end loader ............19 Zetor tractors used for work in the woods ..................20 Preventive daily maintenance ......................21 Preventive daily maintenance ......................21 Fuel system leaks ..........................21...
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CONTENTS Air-condition and heating registers (A) ....................34 Front windshield (B) defrosting ......................35 Sun screen ............................35 Internal lighting ..........................35 Dashboard ............................36 Display description ..........................37 Change of the look of display ......................37 Display - change of display .......................37 Display - resetting data ........................38 Display - manual brake ........................38 Display - error messages ........................38 Display - service menu ........................39...
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CONTENTS Dead start of the tractor ........................55 Dead start of tractor in regular operation - automatic dead start function .........55 Dead start by means of automatic dead start function ..............55 Dead start of tractor in regular operation - clutch pedal ..............55 Dead start - using the clutch pedal ....................56 Change the direction of drive ......................56 Change the direction of drive by means of reversing lever ...............56...
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CONTENTS Automatic mouth of the CBM stage hitch ..................75 Modular system of hitches for trailers and semi-trailers ..............75 Swinging draw-bar console module ....................76 Swinging draw-bar console with a fixed pin module .................76 Console with a ø 80 ball module .......................76 Hitch for a single-axle CBM semi-trailer ....................76 Drive of agricultural machinery ......................79 Work with PTO shaft .........................79...
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CONTENTS Using the rear control ........................102 External control buttons of the electro-hydraulic system ............... 102 Indication of EHR-B errors ......................102 Description of signals of EHR-B electro-hydraulic system errors ..........103 Description of minor errors of the EHR-B electro-hydraulic system ..........104 Hitches ..............................
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Filling and filter replacement ......................128 Used operation liquids and filling - quantities ................. 128 Specification of oils for Zetor engines equipped by diesel particle filter ......... 129 Oils for zetor engines which are equipped with diesel particle filter ..........129 Front PTO oil ..........................
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CONTENTS Adjustment ............................149 Flat belt drive tension of accessories ..................... 149 Adjusting the play of the brake pedals ..................149 Bleeding the brake system of the tractor ..................150 Bleeding the rear brake system ..................... 150 Foot brake check ........................... 150 Foot brake adjustment ........................
LOCATION OF SERIAL NUMBERS F11N002 1. Tractor data plate 2. Cab serial number 3. Engine serial number 4. Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below. Tractor type Tractor serial number Engine serial number...
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LOCATION OF SERIAL NUMBERS The 'right', 'left', 'front' and 'back' indications refer to the driving direction of the tractor. F11N003...
SAFETY INSTRUCTIONS FOR USERS Please, pay increased attention to the parts of the Operator´s Manual that are marked with this symbol. This symbol accompanies all important warnings that concern operation safety. Observe these instructions and be extremely careful in these cases! Inform your colleagues and other users about these warnings.
When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the driving speed to 20 km/h. During aggregation of Zetor tractors with machines and implements with high tensile resistance when the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for the work with these machines (risk of shaft twist-off).
SAFETY INSTRUCTIONS FOR USERS Never recover the tractor with reduced gears engaged. When pushing other vehicles (trailers, implements, etc.) with the tractor never insert free wooden blocks or bars between the tractor and the pushed vehicle. Leaving the tractor Park the tractor only on an even land and where not possible, support with a shim assy. Do not park the tractor with an attached implement in the lifted position.
When handling the battery you must pay increased attention and avoid short-circuits. In tractors equipped with a battery disconnector switch the disconnector off when handling the battery. Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of the tractor.
FH13N002 Protection of cab against aerosols The cab of Zetor tractors in standard design is not designed for work with aerosols and other health hazardous substances. The level of cab protection in standard design complies with EN 15695-1:2009 standard - level 2 (only dust proof cab).
Noise levels - Closed windows dB (A) The level of vibrations on driver´s seat ZETOR tractors are classified in A category in classes I and II. ´A´category includes all tractors with set level of vibrations owing to similar specifications of construction: Results of measurement on testing bench are listed in the following table pursuant to directive 78/764/EEC.
ZETOR´s ap-proval. The loader may become dangerous as a result of not observing these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury. Use front end loader without additional weights on the tractor (danger of mutual contact). The load of front and rear drive axle must not exceed the maximum permitted load listed in the manual.
Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example, protection against a fal-ling tree or branch on a cab or penetration of objects to a cab. If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected against these risks.
PREVENTIVE DAILY MAINTENANCE Preventive daily maintenance Perform this maintenance daily or after every 8 - 10 hours of operation at the latest. F11N004 Fuel system leaks Check the fuel system for leaks, including the fuel tank. Repair any leaks immediately. The hole for draining dirt from the fuel tank is found in its bottom.
PREVENTIVE DAILY MAINTENANCE Liquid brakes Check the liquid brakes for leaks as well as the liquid control of the clutch and the braking liquid level in the expansion tank. Maintain the brake liquid level in the range of 3/4 of the tank content (max.
PREVENTIVE DAILY MAINTENANCE Air cleaner If the air cleaner is heavily clogged with dirt, this condition is indicated by a sensor that lights up an indicator on the dashboard. F_02_6a Cab filtration Check and if necessary clean the cab ventilation air filters installed in the front overhang of the roof.
PREVENTIVE DAILY MAINTENANCE Tyres and wheels Check the air pressure in the front and rear tyres. Depending on the character of work adjust the pressure to the recommended value. Check and if necessary retighten the bolts of the front and rear wheels. Never drive with loose wheel bolts! F11006 Short functional test...
ACQUAINTANCE WITH THE TRACTOR Tractor user must be properly acquainted with recommended operating and safety rules for safe tractor operation in advance. It is too late to do it within operation! Safety cabin Use the left side of the tractor for getting on and getting off the tractor.
ACQUAINTANCE WITH THE TRACTOR Side window The window is secured in the partly open position with a plastic latch. You can open the door by lifting the latch towards yourself upwards and pushing it into the groove. Then, the window will be secured in the fixed position. FHD14N021 Control panel on the right column of the cabin 1 - two-way switch of the front wiper and front washer...
ACQUAINTANCE WITH THE TRACTOR Switches located on the control panel FHD14N076 The switches for controlling axle locks, front axle control switches, front drive axle engagement switches, multiplier pre-selection switch (for more see DRIVING OPERATION chapter), and PTO shaft control switches (for more see DRIVE OF AGRICULTURAL MACHINES chapter) 1 - Front drive axle control switch 2 - Axle lock switch 3 - Switch for front drive axle suspension mode setting...
ACQUAINTANCE WITH THE TRACTOR Windshield washer engagement Windshield washer is set in activity by pressing a switch of front double-gear windshield washer placed on the right column of the cabin. The maximum length of uninterrupted pump run of windshield washer is 20 s. When using a front window washer, the front window is automatically wiped.
ACQUAINTANCE WITH THE TRACTOR Shelf Shelf is placed on the left side of driver´s seat. Toolbox is placed in the rear part of the cabin behind the driver´s seat. Another shelf is placed on the right mudguard. FHD14N025 Rear view mirrors Before the drive or starting the work, adjust rear view mirrors so that they enable to monitor the whole drive way or working field.
ACQUAINTANCE WITH THE TRACTOR Driver's seat Sears P13N003 The driver's seat Sears can be made with a mechanical (A) or pneumatic (B) suspension. 1 - The seat suspension adjustment controller according to the driver's weight (turn it in the direction based on icons shown on the seat bellows) 2 - The seat height adjustment controller (release the controller to increase the seat height, tighten the controller to decrease the seat height)
ACQUAINTANCE WITH THE TRACTOR Tilting and protrusion of steering wheel Tilting column of steering wheel enables variable setting of position of the steering wheel both in terms of angle and height. Height setting of steering wheel The setting is done by protrusion or retracting the steering wheel after unlocking arrestment by turning a lever (1) in the direction of an arrow.
ACQUAINTANCE WITH THE TRACTOR Heating control panel, * air-condition A - heating valve control B - ventilator control C - air-condition switch D - air circulation in the air of cabin lever F13BN009 Heating valve control (A) a - heating valve closed b - heating valve opened F_02_16_a Ventilator control (B)
ACQUAINTANCE WITH THE TRACTOR Air circulation in cabin control (D) a - Surrounding (outside) air is sucked in through filters to cabin - sucking the air from cabin is closed. b - Air is sucked in from the space of the cabin and again blown off to the cabin (inner air recirculation for fast adjustment of temperature in the cabin).
ACQUAINTANCE WITH THE TRACTOR Operation of heating or air-condition with tractor´s work With engaged inner recirculation of air is the inflow of fresh air closed and there is foul air in the space of the cabin by operator. This state can cause the feeling of fatigue and there can also be penetration of dust to the cabin because of the loss of surplus pressure.
ACQUAINTANCE WITH THE TRACTOR Front windshield (B) defrosting To ensure quick defrosting of the front windshield direct the central heating outlets (1) under the angle of approx. 45° towards the windshield. Direct the side outlets (2) under the angle of approx. 45° to the cab corners. After defrosting of the front windshield direct the side outlets to the side glasses of the doors as necessary and gradually defrost them.
ACQUAINTANCE WITH THE TRACTOR Dashboard FHD14N036 Description A - controls B - coolant thermometer C - fuel gauge D - pressure gauge E - speedometer F - display Controls and buttons When switching the key in switchbox from '0' position to '1' position, all controls light up. 1 - High beam lights (blue).
ACQUAINTANCE WITH THE TRACTOR Display description The following values are displayed on the display: 1 - shifted gear of multiplier of torque, according to shifted gear L, M or H is displayed 2 - switching the switch of torque multiplier preselection 3 - switching the function of rear PTO shaft automatic disengagement 4 - gear shifting lever position, reversing F driving forward,...
ACQUAINTANCE WITH THE TRACTOR Display - resetting data Resetting data marked with an arrow can be done on a display (4) and (5). Select display (4) or (5) with a button (A) and by a longer pressing of button (B) reset data marked with an arrow.
ACQUAINTANCE WITH THE TRACTOR Display - service menu Entry to service menu: You will enter the service menu by a longer pressing of (A) button. The selection of items to be done by (B) and (C) buttons. The selected item is marked by an arrow (1). Exit from service menu: By buttons (B) and (C), select an item EXIT and press (A) button.
ACQUAINTANCE WITH THE TRACTOR Machined area menu FHD14N037 Enter service menu by pressing (A) for a longer period of time. Select an item machined area marked with an arrow (a) by (B) and (C) buttons. By pressing (A) button, you will enter the machined area (b) menu. Machined area (b) menu: (1) - setting the width of machined area (i.e.
ACQUAINTANCE WITH THE TRACTOR Machined area record FHD14N070 Enter service menu (a) by longer pressing the (A) button. Select the item machined area marked with an arrow by (B) and (C) buttons. By pressing the(A) button, you will enter the machined area menu (b). Select an item (1) by (B) and (C) buttons and in the aggregation width menu select a requested value and return to the machined area(b) menu.
ACQUAINTANCE WITH THE TRACTOR Travel speed calibration digital dashboards FHD14N072 Dashboard is calibrated after assembly at a production plant. Do repeated calibration in the following cases: - after a significant wear of tyres - when mounting new tyres - when replacing dashboard Calibration procedure - at a suitable place, mark a track of 100 m at length - inflate tyres of tractor on the prescribed pressure, see tables of this Instructions manual...
ACQUAINTANCE WITH THE TRACTOR Lights switch a - illumination off b - side and end point lights on, illumination of licence label, illuminated c - all devices on in 'b' position. Lower beam head lights or head beam lights are engaged (according to the position of direction lights, lights and horn switches).
ACQUAINTANCE WITH THE TRACTOR Switch box Switchbox is placed on the dashboard, see arrow. F13BN004 Switch box key in the position (0) The voltage of all the equipment controlled via the key is disconnected. The key can be removed. Switch box key in the position (I) The voltage is connected to all the equipment excluding starter.
ACQUAINTANCE WITH THE TRACTOR Manual throttle FHD14N078 A - maximum supply B - idle run (a) for tractors with engine with mechanical control of revolutions (b) for tractors with engines with electronical control of revolutions Reversing lever F - front driving; lever in the front N - neutral R - back driving;...
ACQUAINTANCE WITH THE TRACTOR Gear shifting scheme Reversing speeds can be shifted only by means of reversing lever. The scheme is placed on the head of gear shifting lever. FH12N038 Pedals and levers 1 - travel clutch pedal 2 - foot brake pedals joint by a catch 3 - throttle pedal FHD14N083 Road and reduced speeds shifting lever...
ACQUAINTANCE WITH THE TRACTOR Manual brake lever and coupling for semi-trailer control lever 1 - manual brake lever a - unbraked b - braked 2 - coupling for semi-trailer lever a - transporting position b - bearing hooks folded up; tow hook with carrier can be started Battery disconnector Disconnect the battery immediately by battery...
ACQUAINTANCE WITH THE TRACTOR Aggregation opening Aggregation opening serves for cabelling or Bowden control of aggregated tools placement. Pull to protrude the part of sealing of rear window in upward direction. Put the aggregated tool control through the originated hole. Insert cabelling or Bowden controls to the holes of passage of aggregation opening.
DRIVING OPERATION Before a drive with the new tractor get to know how to shift gears and try individual positions of the shifting lever when the engine is stopped. During normal operation and before you set up, make sure that the technical condition ensures safe operation of the tractor.
DRIVING OPERATION Starting the engine of the tractor As a standard, the tractors are equipped by glow plugs in the heads of rollers. When starting the engine, it is necessary to sit on the driver's seat. 1. Insert the key to the switchbox ('0' position). 2.
DRIVING OPERATION Starting the engine with the use of coolant heater Heating the coolant makes starting the engine easier with low temperatures. Inlet electric installation and its protection against dangerous touch must be done in accordance with valid regulations. 1. Insert the plug to the heater first. 2.
DRIVING OPERATION Engine heating FH11N091 Do further heating of the engine during the drive. The heating of the engine by lengthy idle run or sharp increase in revolutions is harmful to the engine. If the temperature of coolant has not reached 45°C, do not exceed the engine revolutions over 2000 rpm.
DRIVING OPERATION Reversing lever position signalization The individual positions of reversing lever are signalized by a sign (1) in the top right corner of the display. driving forward Neutral driving backward FHD14N040 Shifting road and reduced speeds Road speeds Neutral Reduced speeds Shifting the gears of the main gearbox with reduced speeds is the same as with road speeds.
DRIVING OPERATION The principles of appropriate use of tractors The listed principles for tractor´s operation serve for facilitating the operation and guarantee corresponding service life of travel clutch! The description of the system of travel clutches The tractor is equipped with two individual travel clutches, one for travelling forward and one for travelling backward.
DRIVING OPERATION Interrupted sound signal If the speed of tractor is control by partial depression of the clutch pedal with engine revolutions higher than 1 200 rpm, there is an interrupted sound signal and gearbox failure control is still lit. If this situation occurs, fully depress the clutch pedal immediately to stop or release the clutch pedal to the upper position and wait until the sound signal goes silent and the...
DRIVING OPERATION Dead start - using the clutch pedal 1. Start the engine. 2. Depress the clutch pedal. 3. Select road and reduced speeds. 4. Shift an applicable gear for starting the tractor. 5. Shift the reversing lever to the direction requested (forward or backward). 6.
DRIVING OPERATION Change the direction of drive - using the clutch pedal 1. Depress the clutch pedal and stop the tractor by foot brake. 2. Shift the reversing lever to the requested direction of tractor drive. 3. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of engine revolutions continue in smooth release of the clutch pedal.
DRIVING OPERATION Signal lamp of full pushing filter Signal lamp of full pushing filter (1) flashing when engine is running indicates oil temperature lower than 20°C.More information in chapter HYDRAULIC DEVICE. glow when engine is running indicates full pushing filter of gearbox distributor or full pushing filter of hydraulics pump;...
DRIVING OPERATION Serious failures of travel clutches and reversing levers system A failure of serious failure category is signalized by a red control gearbox failure, there is an uninterrupted acoustic signal and there is a sign STOP displayed on a display together with a number of failure.
DRIVING OPERATION Signalization of multiplier function Individual engaged gears of multiplier are signalized by a sign (1) in the left upper corner of the display. The highest gear (the fastest) Middle gear Lowest gear (the slowest) FHD14N046 Increasing, decreasing the travel speed by two gears Increases the travel speed by two gears Decreases the travel speed by...
DRIVING OPERATION Automatic multiplier shifting The system of automatic multiplier shifting is switched by multiplier pre-selection switch on the dashboard. If the multiplier pre-selection switch is on (control on the switch is lit), the gears of multiplier are shifted automatically depending on the engine revolutions according to preset values (engine revolutions). The system of automatic multiplier shifting is not dependent on the engaged speed gear.
DRIVING OPERATION Front drive axle control Front drive axle control button is placed on the panel on the right rear mudguard. By pressing the upper part of the button, the function manual mode is engaged - front drive axle control. By pressing the lower part of the button (auto symbol) the function automatic mode - front drive axle control is engaged.
DRIVING OPERATION Automatic front drive axle control FHD14N033 Engagement of front drive axle in automatic mode is done by pressing a button which returns to its initial position after release. The disengagement of front drive axle is done by repeated pressing of the button. Engagement of front drive axle is signalized by a lit symbol on the switch and a symbol on the display of dashboard.
DRIVING OPERATION Automatic axle lock control of rear and front axle FHD14N035 The engagement of axle locks of rear and front drive axle in automatic mode is done by pressing a button which returns to its initial position after release. The disengagement of this function is done by a repeated pressing of the button.
DRIVING OPERATION Front drive axle suspension mode setting Button (1) serves for front drive axle suspension mode setting. FHD14N069a (a) - after pressing the upper part of the button, there is a lock of front drive axle suspension, the front part of the tractor is lowered to the lowest position.
DRIVING OPERATION (a) - by holding the upper part of the bottom for a longer period of time, the front part of the tractor lifts upward after a certain delay, it is lifting for the time of button holding to the end position of the suspension.
DRIVING OPERATION Diesel particle filter - system failures signalization Failures in diesel particle system failure are signalized by a red control lighting up on the dashboard with engine running and subsequently by an acoustic signal. If the failure is not removed, it is signalized with any following starting of the engine The code of failure us displayed on a display (1) of the displaying unit which is accessible after removing the right...
DRIVING OPERATION Diesel particle filter regeneration During the operation of a tractor, diesel particle filter is clogged by solid particles originating in engine run when burning fuel. Clogged diesel particle filter automatically regenerates the temperature of exhaust fumes with higher load of the engine. When operating the tractor with low load of the engine , e.g.
DRIVING OPERATION Driving up the slope Shift from higher to lower gear in time when driving up the slope not to have a drop in engine revolutions under 800 revolutions per minute, do not allow a drive leading to the engine stop due to overload.
DRIVING OPERATION Warning signalization of air pressured drop Air pressure drop below 450 kPa is signalized by alit red control bulb placed on a dashboard. Tractor with braked trailer or articulated trailer with pressured drop in air pressure system under 450 kPa must not continue in transport if there is not increase in air pressure.
DRIVING OPERATION Hydraulic brakes of trailers FHD14N064 Connect hydraulic brakes of trailer or articulated trailer to the quick couplings marked by an arrow. Control of hydraulic brakes of trailers (articulated trailers) and control of tractor brakes is done so that the braking effect of both vehicles is synchronized.
DRIVING OPERATION Stopping the engine After the work of tractor when the engine was fully loaded, it is necessary to secure its cooling. 1. Before stopping the engine, lower the revolutions to 800 - 1000 revolutions per minute and allow it to run for the time of approximately 5 minutes.
TRACTOR RUN-IN General principles of new tractor run-in in first 100 hours of operation F11N030 During first 100 hours of operation: Load tractor in a normal way, avoid operation with low or maximum engine revolutions Avoid operation under partial loading of the engine Avoid excessive idle run operation Check oil levels in engine often (during this time increased oil consumption is normal) Check screw joints in particular in supporting parts of tractor...
TRANSPORTATION Before you start, make sure that the technical condition of the tractor corresponds to requirements for safe operation. When a trailer or implement is attached, check its connection and proper fixation of the load. Never leave the tractor while it is moving to connect the trailer by yourself.
TRANSPORTATION Swinging draw-bar console module The swinging draw-bar console module is located in the stage hitch console. Swinging draw-bar Disassembly: 1 - Release and remove the pins (1). 2 - Slide the swinging draw-bar out in the arrow direction. Do the assembly in the reverse order. D205 Swinging draw-bar console with a fixed pin module Perform the assembly and disassembly of the swinging...
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TRANSPORTATION Maximum permissible vertical static load of hitches for trailers and semi-trailers Hitch type Permissible Hitch Hitch type Permissible Hitch Hitch type Permissible Hitch vertical vertical vertical static load Ø static load Ø static load Ø Hitch class C 2,000 kg 2,000 kg 2,000 kg Hitch class D2...
DRIVE OF AGRICULTURAL MACHINERY Before attaching of an implement, driven by means of the tractor PTO shaft, check the speed compatibility of both, it means tractor PTO shaft and implement driven shaft (540 rpm or 1,000 rpm). Different PTO speed values may cause serious damages and injuries. Work with PTO shaft 1.
DRIVE OF AGRICULTURAL MACHINERY Standard and economical independent revolutions of rear PTO shaft FHD14N007 The system used in the tractor is marked on the label placed by rear PTO shaft revolutions preselection lever. This system has only independent revolutions of rear PTO shaft. Standard PTO shaft revolutions engaged Neutral position (rear PTO shaft end-point can be spun freely) Economical revolutions of PTO shaft engaged...
DRIVE OF AGRICULTURAL MACHINERY Facilitating connection of joint shaft of an aggregated machine to the tractor FH12N002 For facilitating the connection of joint shaft of aggregated machine to a tractor a button (1) placed on mudguards can be used. With the engine running and rear PTO shaft switch off, spinning of rear PTO shaft occurs after pressing the button (1).
DRIVE OF AGRICULTURAL MACHINERY Replaceable end points of rear PTO shaft The tractor is equipped with six or twenty-one splined replaceable end point of rear PTO shaft. Replacement procedure: 1. Use safety ring pliers to demount a safety ring (1) 2.
DRIVE OF AGRICULTURAL MACHINERY Engaging rear PTO shaft - Independent revolutions The number of PTO shaft revolutions is dependent on the number of engine revolutions. FHD14N012 With engine running: 1. Select applicable operation mode PTO shaft revolutions preselection lever. 2. Select applicable revolutions by switch of selection of rear PTO shaft (1) revolutions.
DRIVE OF AGRICULTURAL MACHINERY Engagement of rear PTO shaft - dependent revolutions The number and the direction of the revolutions are dependent on the engaged gear and the position of reversing lever. The position of reduction lever does not have any influence on the number rear PTO shaft revolutions in dependent revolution mode.
DRIVE OF AGRICULTURAL MACHINERY Setting automatic disengagement of PTO shaft clutch - display description FHD14N016 Display the third display on dashboard by gradual depressing of (A) button. These values are displayed on the display: H-LIMIT- position of arms of three-point hitch at which disengagement of rear PTO shaft clutch ACTUAL- current position of arms of three-point hitch L-LIMIT- position of arms of three-point hitch at which engagement of rear PTO clutch occurs The number with individual items has only informative value.
DRIVE OF AGRICULTURAL MACHINERY Setting automatic disengagement of PTO shaft clutch FHD14N017 Setting automatic disengagement of PTO shaft clutch is done with standing tractor with started engine, with disengaged PTO shaft clutch switch and reversing lever under the steering wheel in neutral position. Display the third display on dashboard by gradual depression of (A) button.
DRIVE OF AGRICULTURAL MACHINERY Stopping rear PTO shaft Rear PTO shaft stops if the arms of three-point hitch are lifted higher than H-LIMIT is set. When stopping rear PTO shaft, the display of symbol (B) starts blinking on the display. Restarting rear PTO shaft For subsequent spinning of rear PTO shaft it is necessary to proceed in accordance with see Starting rear PTO shaft.
DRIVE OF AGRICULTURAL MACHINERY Maximum transferred output PTO shaft Transferred output Front 1000 per minute 90 kW Rear 1000 per minute full engine output 540 per minute full engine output 1000E per minute 60 kW 540E per minute 60 kW F_02_46 Drive of machines with greater inertia masses (crushers, rotary harrows, reaping machines, etc.)
HYDRAULIC SYSTEM Hydraulic system The system consists of the inner and outer circuit. The source of pressurized oil is a gear pump. Oil is drawn from the common filling of the gearbox and final drive housing. F_02_112a Indication of low oil temperature If the temperature of gear oil is lower than 20°C, the signal lamp of the pushing filter of gearbox distributor (1) is flashing.
HYDRAULIC SYSTEM Outer hydraulic circuit The outer circuit supplies pressurized oil to hydraulic implements connected to the outer outlets of the hydraulic system terminated with quick-couplers. The sockets of the rear (A) as well as front (B) quick- couplers have the inner diameter of 12.5 mm and comply with the international ISO 5675 standard.
HYDRAULIC SYSTEM Controls of external hydraulic circuit description FHD14N053 Control (I) controls the quick couplers (A) and (B) section(I) Control (II) controls quick couplers (A) and (B) section(II) Control (III) controls quick couplers (A) and (B) section(III) Control (IV) controls quick couplers (A) and (B) section(IV) Quick coupler (0) is directly connected with the area of final house driving and is for return oil from external hydraulic devices (rotation hydro engines in particular).
HYDRAULIC SYSTEM External hydraulic circuit controls function FHD14N065 (N) - Neutral position. Outlets to quick coupler (A) and (B) are closed and oil in the connected hydraulic device is blocked. Control (I) is locked in this position. By moving the control from position (N) to the front, there is a gradual growth in the flow of pressurized oil to a quick coupler (A), quick coupler (B) is connected with the waste.
HYDRAULIC SYSTEM External hydraulic circuits control by means of a joystick FHD14N048 External hydraulic circuits control, controlled by controls (III) and (VI) can be switched to external hydraulic circuits control mode by means of a joystick (1). The switch is done by switching the switch (2), which is equipped with a lock against undesired pressing.
HYDRAULIC SYSTEM Front outlets of external hydraulic circuit - standard version of the tractor FHD14N074 Front outlets of external circuit are located on the panel in the front part of the tractor. Quick couplers (A) and (B) are pressurized; quick-coupler (0) is directly connected with the area of final house driving and is aimed at returning oil from external hydraulic devices.
HYDRAULIC SYSTEM Connecting machines and tools to external hydraulic circuit Connecting rotation hydro engine If rotation engine is connected to the external hydraulic circuit, it is necessary to always connect the returning branch to the quick-coupler '0'. Connecting reversing hydro engine Reversing rotation hydro engine needs to be connected to quick couplers of one section for its function.
ELECTRO-HYDRAULIC SYSTEM Control element functions F_02_162 1. Lifting switch a - Transport, lifting b - STOP c - Regularity of lowering (working) d - Free position, fast sinking- automatic return of lever to (c) position by a spring 2. Blocking (in transport position) 3.
ELECTRO-HYDRAULIC SYSTEM Blocking cancellation When you switch on the electric installation with the key of the switching box (I), the lifting device remains blocked electronically - the lifting and lowering function is deactivated; on the EHR-B control panel the diagnostic LED (7) and the vibration dampening LED (11) shortly light up - the system self-test is in progress.
ELECTRO-HYDRAULIC SYSTEM Transport of implements Shift the lifting lever (1) to position 'a' and block it with the moving latch (2). Blocking the lifting lever (1) by the moving latch (2) in position (a): A - Lever movement blocked B - Lever movement not blocked When the tractor with an attached implement is stopped, the implement must be lowered onto the ground (it must not be left in the lifted position).
ELECTRO-HYDRAULIC SYSTEM Limitation of the upper position of the three-point hitch It is activated with the control (5). The limitation can be implemented in the upper half of the three-point hitch lift. F_02_169 Lowering speed The lowering speed of the three-point hitch is set with the control (3).
ELECTRO-HYDRAULIC SYSTEM Manual setting of control of three-point hitch F_02_172a Perform according to 'Cancel blocking' part and set the required position of elements with regard for the nature of performed works. To reach the depth of working tools, there is a control (4). For setting the kind of control and its mixing, use a control (6).
ELECTRO-HYDRAULIC SYSTEM Using the rear control The rear control is used to connect and disconnect implements. The lifting switching lever (1) on the EHR-B electro-hydraulic control panel must be in position (b) or (c). The designation symbols of buttons on both the tractor fenders correspond to the movement direction of the three-point hitch after their pressing.
ELECTRO-HYDRAULIC SYSTEM Description of signals of EHR-B electro-hydraulic system errors Flashing combination of the diagnostic LED (7). Error category Error description Short Long pause pause flashes flashes Error with internal safety shutdown of the electro-hydraulic system - the electro- Serious error hydraulic system is out of operation - the work with the tractor must be stopped Error with internal safety shutdown of the...
ELECTRO-HYDRAULIC SYSTEM Description of minor errors of the EHR-B electro-hydraulic system F_02_174 Flashing combination of the diagnostic LED (7). Error location Possible cause of the error Long Short pause pause flashes flashes Right dynamometric pin Faulty dynamometric pin Left dynamometric pin (A) Faulty contact or interrupted conductor of the dynamometric pin Short-circuit of the dynamometric pin conductor...
HITCHES Rear three-point hitch It is intended for attaching carried or semi-carried agricultural machines and implements with hitching points of ISO category III. Category III. Hitch axis length 1010 mm Ø of openings of 37 mm connecting balls of the lower draw-bars according to ISO Ø...
HITCHES Height adjustment of the lifting draw-bars Extend the capstan (1) in the arrow direction and make the adjustment by turning the capstan. FHD14N085 Fixed and free position of the lower hydraulic draw-bars Fixed position of the lower hydraulic draw-bars (A): The pin head (1) and washer (2) are installed horizontally.
HITCHES Automatic limiting draw-bars FHD14N087 Both limiting drawbars must be mounted to the tractor at all times. The length adjustment of the left and right limiting drawbar is done by turning the tube of the drawbar ( 2) after heaving the securing block ( 1 ) in the direction of an arrow ( A ). Floating position of limiting drawbars ( B ).
HITCHES Upper draw-bar The upper draw-bar (1) has adjustable length. It is attached to the tractor to the console openings. When extending the upper draw-bar you must make sure that both the joints are unscrewed from the draw-bar pipe to the same length. FHD14N084 *Front three-point hitch It is designed for attachment of frontally carried...
HITCHES Front three-point hitch - standard version of the tractor FHD14N082 Front three-point hitch is controlled with a control ( IV ). In (N) position, front three-point hitch is blocked against dropping. Due to switchboard looseness there can be a drop of front three-point hitch. By moving the control ( IV ) from ( N ) position backward, there is a heave of front three-point hitch arms.
HITCHES Hydraulic lock of the front three-point hitch Hydraulic locking of the front three-point hitch is performed in any position of the hydraulic cylinders with the ball valve in the front part of the tractor (2). Free position Valve levers are in the horizontal position - The hitch can be controlled from the cabin...
WHEEL TRACK CHANGE Front wheels track of front drive axle in tractors equipped with non-removable discs Front wheels track 1 924 mm Tighten the nut of front wheels at a torque of 300 - 350 Nm. - Nuts tightening front wheels to be tightened at a torque of 300 - 350 Nm. - After travelling the distance of 100 m with an unloaded tractor, tighten the nuts tightening the front wheels again to the prescribed torque.
WHEEL TRACK CHANGE Adjustment of toe-in of the wheels of the front driving axle C507 Note: Tractors are in standard equipped with hydrostatic device. Set the wheel symmetrically with longitudinal axis of a tractor. Measure the distance between rims in the front on horizontal level of wheel axis. Mark the place of measurement.
WHEEL TRACK CHANGE Setting wheel stops with front drive axle Set the stops always with any wheel track change or tire replacement with front drive axle. Wheel stops with front drive axle must be set so that there would be a distance of at least 50 mm between front drive axle tires and tractor with full lock and full axle swing around central pin.
BALLAST WEIGHTS Ballast weights are necessary to additionally load the tractor axles and to ensure manoeuvrability and stability of the tractor. *Rear wheel weights Combination of Mass of weights weights (pcs) (kg) 2x25 + 6x30 2x25 + 10x30 2+10 2x25 + 14x30 2+14 F222 Bottom weights...
BALLAST WEIGHTS *Weight of the front three-point hitch Material Weight mass (kg) Cast-iron Concrete E552a Valve for filling tyre tubes with liquid All the tubes of the rear wheels are equipped with a valve that makes it possible to fill the tubes with liquid with the use of an adapter.
BALLAST WEIGHTS Procedure of draining liquid from the tyres F227 1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A). 2. Deflate the tyre and unscrew the valve insert; turn the wheel with the valve downwards. During draining of liquid vacuum may occur in the tyre.
ELECTRIC INSTALLATION No additional interventions may be carried out on electric installation of the tractor (connection of other electric consumers) due to its possible overloading! With repairs of electric installation pay special attention in particular to manipulation with the battery to avoid any contact of electrolyte with skin or clothing.
ELECTRIC INSTALLATION Accumulator battery maintenance F298 Keep the accumulator battery clean and properly fixed to the vehicle. However, the fixing device must not deform the battery case. In the case of polypropylene batteries the electrolyte level must not be below the minimum mark indicated on the case.
ELECTRIC INSTALLATION Alternator maintenance When washing and cleaning the tractor protect the alternator from penetration of water or diesel fuel! During operation the alternator must not be disconnected from the battery! The alternator must never be put in operation without load, i.e. with the conductor disconnected from the '+B' terminal and the '+D' terminal connected.
ELECTRIC INSTALLATION Placement of fuses in fuse box...
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ELECTRIC INSTALLATION Pos. Fuse size Protected system Warning lights chopper, brake lights horn, beacon Dashboard feeding, EHR control and engine ignition Lower beam headlights with a switch Left side lights, dashboard illumination, licence label illumination Right side lights, rear working light with a control Right dipped lights, fog headlamp with a control 7,5A Left dipped lights, lights control in a grill/roof of tractor...
ELECTRIC INSTALLATION Checking the adjustment of the front grill headlights F_02_145 During a check on a test wall the tractor must stand on a level surface and the tyres must be inflated to the prescribed pressure. The basic vertical setting is 3.5% at the shipping weight of the tractor.In the horizontal direction the light beams must be parallel with the longitudinal axis of symmetry of the tractor.
ELECTRIC INSTALLATION Check the adjustment of the headlights at the shipping weight of the tractor. The front roof headlights may only be used when driving on public roads when the tractor carries a frontally attached machine or implement covering the main headlights (in the tractor grill). List of lamps FH12N062 Pos.
TRACTOR MAINTENANCE Steps performed daily before the start of work Before starting the engine Check the oil level in the engine Check the level of cooling liquid and tightness of connections of the cooling system Check the quantity of oil in the tank of the hydrostatic steering circuit Check the quantity of the brake liquid and check the liquid brakes for leaks Check the oil quantity in the gearbox and final drive housing Check the air pressure in all tyres...
TRACTOR MAINTENANCE Filling and filter replacement in a new tractor or tractor after a general overhaul subsequently after hour counter reading 100 500 1000 1500 2000 every...hours Replace engine oil Replace the engine oil cleaner element Replace the fuel cleaner element Replace the air cleaner element 1000 Replace the safety insert of the air cleaner...
TRACTOR MAINTENANCE Specification of oils for Zetor engines equipped by diesel particle filter Classification Viscosity class Performance class ACEA E9/E7 15W-40 API CJ-4/SM Oils for zetor engines which are equipped with diesel particle filter Oil marking Viscosity Performance classSAE classAPI...
TRACTOR MAINTENANCE Suspension front drive axle Axle type Performance class API Suspension front drive axle Solid front axle Suspension front axle GL4/GL5 Oil for the front driving axle Manufacturer Oil designation Viscosity class Performance class API Shell Spirax AX 80W - 90 GL-5 Aral Fluid HGS...
2. Replace the cooling liquid after two years of operation. The FRIDEX - STABIL and FRIDIOL 91 liquids can be mixed together. 3. Miscibility with liquids of other manufacturers has not been verified! Fuel for Zetor engines which are equipped with diesel paricle filter Diesel complies with EN 590 standard IMPORTANT NOTE! By using motor oil with elevated sulphur content, the service life of diesel particle filter can be significantly reduced.
TRACTOR MAINTENANCE Tractor greasing scheme Transmission shaft Position Name Number of greasing points Transmission shaft clutches FHD14N089 Solid front drive axle Pos. Identification No. of lubrication points Turning radius pins Central pin Suspension front drive axle FHD14N088 Position Name Number of number greasing points Greasing points...
TRACTOR MAINTENANCE Hitch for a single-axle semi-trailer Pos. Identification No. of lubrication points Hook pin bearings 0 to 4 (by version) Front three-point hitch Pos. Identification No. of lubrication points Pins of cylinders of the front three-point hitch Three-point hitch Pos.
TRACTOR MAINTENANCE Technical maintenance of the tractors after a general overhaul of the main groups Run in the tractor after a general overhaul in accordance with the instructions for running in a new tractor. Perform the maintenance in the same way as with a new tractor.
MAINTENANCE INSTRUCTIONS Most of operations of planned maintenance may be carried out by the driver or other user of the tractor. In case you do not have sufficient technical equipment, let the difficult operations carried out by a specialised repair shop. All works, connected with cleaning, lubrication and adjustments of the tractor or coupled mechanisms may only be carried out after stopping of the engine and other movable components except checks of brakes, recharging and hydraulic system.
MAINTENANCE INSTRUCTIONS Filling the engine with oil Pour the prescribed quantity of engine oil into the filling opening (2), start the engine and let it run for 2 - 3 minutes at 750 - 800 rpm. After stopping of the engine and level stabilization use the dipstick (1) to check the oil level and check the cleaner, drain plug (3) and other joints for leaks.
MAINTENANCE INSTRUCTIONS 4. Bleed the injection pump in the same way. 5. Do the bleeding with the screw (3) positioned on the pump body. E708 Dry air cleaner maintenance instructions Perform maintenance of the air cleaner in the following way: 1.
MAINTENANCE INSTRUCTIONS Reassembly of the air cleaner elements When reassembling the air cleaner elements proceed in the reverse order. Observe the following points during the element reassembly: - Make sure the contact surfaces are clean. - During the assembly the elements must not get deformed and after installation they must not vibrate.
MAINTENANCE INSTRUCTIONS 8 - Disconnect both the hoses from the working cylinder and together with the return hose insert their ends to a waste oil container. 9 - Start the engine and at the idle speed (max. 10 s) turn the steering wheel 2 - 3 times to both sides to push oil out of the steering unit and the pipes.
MAINTENANCE INSTRUCTIONS Replacing the hydrostatic steering hoses F11N037 The hoses must be replaced after four years from the production date (the date is indicated on their surface) or after 3500 hours of work of the tractor or immediately after discovering signs of their damage (hose sweating, local buckling, leaks of the working media around the end pieces and on the hose surface, abrasion of the hose surface to the metallic reinforcement, damage of the outer yarn braiding in the case of low-pressure hoses).
MAINTENANCE INSTRUCTIONS Checking the oil in gearbox The height of oil in gear box set is checked by oil level indicator which is placed at the right rear part of the gearbox behind the right hydraulic roller. A - Standard oil filling Carry out the check always with the engine stopped.
MAINTENANCE INSTRUCTIONS Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard The oil filter is located on the left side of the gearbox. When the oil filter is full, the signal lamp on the instrument panel glows and the defect code 520257 appears on the instrument panel display.
MAINTENANCE INSTRUCTIONS Brake fluid replacement The vessel is placed on the rights side and is accessible after lifting the front bonnet. Keep the level of brake fluid in the range of 3/4 of the content of the vessel (maximum height) to 1/2 of the vessel content (minimum height of the level).
MAINTENANCE INSTRUCTIONS *Air filter with active carbon Filters with active carbon are installed instead of the standard dust filter and they are replaced in the same way as the normal filters. The filter must be inserted with the white side towards the grill. The installation instructions are found on the next page.
MAINTENANCE INSTRUCTIONS Draining condensate from the air reservoir Draining is performed by deflecting or compressing the protruding part of the valve. The air reservoirs are located in front of the rear axle. F268 Checking the air systems for leaks - fill the air reservoir to the maximum pressure (730 ± 20 kPa).
MAINTENANCE INSTRUCTIONS Maintenance and treatment of tyres F_02_122a Regularly check the outer surface of tyres and verify whether they are free of defects at the sides and over the bead and whether the reinforcement is not damaged. Do not use tyres that show a defect any longer. Tyre inflation The basic recommended inflation values are specified in the table.
MAINTENANCE INSTRUCTIONS Tyres for driving wheels Driving wheels - diagonal tyres Speed km/h Load- Inflation bearing pressure % capacity % 140** ** minimum value for 6 PR It is not allowed to increase the load-bearing capacity of the tyres except the above mentioned cases by further in-creasing the inflation pressure above the values mentioned in the table while si-multaneous decreasing the speed.
ADJUSTMENT Almost all the following works require certain experience and more exacting service and diagnostic equipment. That's why we recommend to do the works at specialized or authorized workshops. Flat belt drive tension of accessories Flat belt drive tension of accessories (A) does not need to be adjusted.
ADJUSTMENT Bleeding the rear brake system FH12N018 - Check the quantity of brake liquid in the compensation tank; fill up new liquid to the maximum level. - Slide a hose onto the corresponding brake cylinder screw and immerse its other end to the bottom of a transparent container partly filled with the brake liquid.
ADJUSTMENT Foot brake adjustment Before the adjustment of the foot brake the parking brake lever must be in the unbraked position and between the nut (1) and pin (2) in the disc brake lever (3) there must be some play. If you find zero play, loosen the nut (1) slightly. Lift both the rear wheels and instruct your assistant to turn one of them by hand.
MAIN TECHNICAL PARAMETERS Main tractor's parameters (mm) Tractor type FORTERRA HD note Tyredimensions Front 14,9R24 Rear 580/70R38 Outline length with hitches with the front three-point hitch lowered 5230 without ballast weights Outline length with hitches without the front three-point hitch 4650 without ballast weights Width over the rear fenders...
MAIN TECHNICAL PARAMETERS Technical data of engines Tractor type FORTERRA HD 130 FORTERRA HD 140 Engine type 1506 1606 Engine kind diesel, four-stroke with direct fuel injection, turbocharged Engine design in-line, vertical, water cooled Engine revolutions mechanical control Number of cylinders Displacement 4156 Bore x stroke...
MAIN TECHNICAL PARAMETERS Technical data of engines Tractor type FORTERRA HD 130 FORTERRA HD 140 FORTERRA HD 150 Engine type 1516 1616 1716 Engine kind diesel, four-stroke with direct fuel injection, turbocharged Engine design in-line, vertical, water cooled Engine revolutions electronic control Number of cylinders...
MAIN TECHNICAL PARAMETERS Permitted maximum load of front axle (kg) Wheel track (mm) Travelling speed (km/h) 1800-1924 6 000 5 000 4 000 4 000 4 000 The load only refers to the entire axle; the permissible load with regard to tyres is specified in the tab. 'Load- bearing capacity of the front tyres'.
MAIN TECHNICAL PARAMETERS Tensile force Traktor type FORTERRA FORTERRA FORTERRA FORTERRA FORTERRA HD 130 HD 130 HD 140 HD 140 HD 150 Engine type (TIER III B) Z 1506 Z 1516 Z 1606 Z 1616 Z 1716 Maximum tensile force (kN) in swinging draw bar on concrete, tractor in emergency finish with ballast weights, with slippage to...
INDEX Dead start - using the clutch pedal Dead start by means of automatic dead start function Accumulator battery Dead start of the tractor Accumulator battery maintenance Dead start of tractor in regular operation - automatic dead Acquaintance with the tractor start function Adjusting the bowden cable Dead start of tractor in regular operation - clutch pedal...
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Lights switch between the grill and the cabin Front windshield (B) defrosting Limitation of the upper position of the three-point hitch Front wiper speed switch Limiting draw-bars Fuel for Zetor engines which are equipped with diesel Limiting travel speed paricle filter Liquid brakes Fuel system leaks...
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Warning signalization of hydrostatic steering failure failures Wedging the front wheels Solid front drive axle Weight of the front three-point hitch Specification of oils for Zetor engines equipped by diesel Wheel track change particle filter Windshield washer engagement Speed of the Zuidberg front PTO...
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Operator's manual Forterra HD 130 Forterra HD 140 Forterra HD 150 Edition: 1-100-2014 Publication No.: 22.22.12.786 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 628 00 Brno...