Zetor PROXIMA PLUS 8541 Operator's Manual
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Zetor PROXIMA PLUS 8541 Operator's Manual

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  • Page 3 ZETOR This Operator’s Manual will help you to become familiar with the operation and maintenance of your new tractor. In spite of the fact that many of you have reach experiences with operation of various tractors, please, read carefully all safety rules, operating instructions and the other information in this Operator’s Manual.
  • Page 4 Information about technical specifications, design, equipment, material, and external appearance is valid at the time of printing this Operator’s Manual. The manufacturer reserves the right to make changes.

  • Page 5: Table Of Contents

    CONTENTS Page Location of serial numbers ..................7 Safety precautions for users..................9 Preventive daily maintenance ................... 13 Acquaintance with tractor ..................21 Tractor operation....................... 51 Tractor running-inn....................69 Transportation use ....................75 PTO drive of agriculture machines ................85 Hydraulic system.......................

  • Page 6: Tractor Type

    TRACTORS Z 8541 - Z 10541 TRACTORS WITH FRONT DRIVING AXLE (4 X 4): Tractor type Engine output (kW) Z 8541 Z 9541 Z 10541...

  • Page 7: Location Of Serial Numbers

    LOCATION OF SERIAL NUMBERS Tractor type plate Cab serial No Engine serial No Tractor serial No...
  • Page 8 When ordering the spare parts and when being in contact, no matter if written or oral, remember to use the data on your tractor, which you can put down into the frames below. Tractor model Tractor serial number Engine serial number Zetor 8541 Zetor 9541 Zetor 10541 The “left“, “right“, “front“ and “rear“ side of the tractor hold so in the driving direction.

  • Page 9: Safety Precautions For Users

    SAFETY PRECAUTIONS FOR USERS GENERAL SAFETY REGULATIONS termination preheating, Pay particular attention to articles in disconnect the cable from electricity Operator’s Manual that are marked 1. Only a trained operator having a valid first. with these symbols. driving license and being properly acquainted with operating and safety OPERATION rules can operate the tractor.

  • Page 10: Tractor Type

    SAFETY PRECAUTIONS FOR USERS 16. Do exceed maximum is 30 km.h-1. Only tractor models round whether any vehicle is coming, combination weight mentioned on equipped with braked front driving that could jeopardize your safety the tractor type plate or on the rear axle can move with the maximum when getting out of the tractor.
  • Page 11 SAFETY PRECAUTIONS FOR USERS 39. Do not smoke and do not use open CRUDE OIL PRODUCTS components must be accepted back HANDLING flame when checking the battery from the consumer free of charge. electrolyte level. Keep properly the PREVENTIVE DAILY MAINTENANCE 43.
  • Page 12 SAFETY PRECAUTIONS FOR USERS ELECTRICAL INSTALLATION 50. No additional interventions into tractor electrical equipment (connection other electrical appliances) are allowed because of its possible overloading! 51. The values of electrical installation are: Nominal voltage 12 V = Earthed pole ( - ) pole Using of starting trucks or starting aid devices with different voltage or polarity may cause serious failures to...

  • Page 13: Preventive Daily Maintenance

    PREVENTIVE DAILY MAINTENANCE Carry it out daily or after every 8 - 10 engine working hours at the latest...
  • Page 14 PREVENTIVE DAILY MAINTENANCE FUEL SYSTEM LEAKAGE ENGINE OIL LEVEL COOLING SYSTEM Check the fuel system for leakage The oil dipstick is situated on the right- Check connections of engine cooling including the drain plug of the fuel tank. hand side engine.
  • Page 15 PREVENTIVE DAILY MAINTENANCE FLUID BRAKES TRAILER AIR BRAKES HYDROSTATIC STEERING Check fluid brakes and clutch fluid Check the air brake system for leaks and Check the oil level in the hydrostatic control for leaks and check the brake check the air brakes of tractor and trailer steering oil tank with dipstick.
  • Page 16 PREVENTIVE DAILY MAINTENANCE TIRES AND WHEELS AIR CLEANER CAB FILTRATION Check the inflation air pressures of front After signalling of the clogging indicator it Check and eventually clean cab filters and rear tires. Inflate them up to the is necessary to perform maintenance of located under the roof in front part.
  • Page 17 PREVENTIVE DAILY MAINTENANCE HITCHES AFTER USE OF FRONT IMPLEMENTS SHORT FUNCTIONAL TEST Check the hitches and attachments After operation with front implements: Check if warning lights of hydrostatic including the trailer if they are in a good – Check connections of outer hydraulic steering malfunction, engine lubrication condition.
  • Page 18 NOTES...
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  • Page 21: Acquaintance With Tractor

    ACQUAINTANCE WITH TRACTOR Page Safety cab ........................... 23 Door opening from outside....................23 Door opening from inside....................23 Rear window ........................24 Side window ........................24 ∗Tilting roof hatch........................ 24 ∗Passenger’s seat.......................25 Toolbox ..........................25 Opening for implementation purposes, rear right panel ............. 25 Rear-view mirrors........................
  • Page 22 Hydraulic system control panel ..................46 Additional hydraulic distributor control................. 46 Batteries cut-off switch ..................... 46 Tractors with travelling speed of 40 km.h ..............47 Fuel tank........................... 47 Fuel tank drain plug......................47 Average fuel consumption in litres per operating hour for Zetor tractors........47...

  • Page 23: Safety Cab

    ACQUAINTANCE WITH TRACTOR E101 E102 E103 SAFETY CAB DOOR OPENING FROM OUTSIDE DOOR OPENING FROM INSIDE Generally use the left side of the Cab doors can be locked from outside. 1. Lever to open the door from inside tractor to enter and to leave the After unlocking depress the lock button 2.

  • Page 24: Rear Window

    ACQUAINTANCE WITH TRACTOR E104 E105 E106 REAR WINDOW SIDE WINDOW ∗TILTING ROOF HATCH The rear window is equipped with handle A plastic latch locks the side window in The tilting roof hatch can be opened by and is kept in the open position by gas the half-opened position.

  • Page 25: Passenger's Seat

    ACQUAINTANCE WITH TRACTOR E107 E108 E109 ∗PASSENGER’S SEAT OPENING FOR IMPLEMENTATION REAR-VIEW MIRRORS PURPOSES, REAR RIGHT PANEL Adjust rear-view mirrors before driving or The passenger’s seat (1) is tilting and is The bottom window is rigid and is starting the work to be able to see the situated on the left cab fender.

  • Page 26: Washer Nozzle

    ACQUAINTANCE WITH TRACTOR E110 E111 E112 WASHER NOZZLE WINDSHIELD WASHER TANK WINDSHIELD WASHER CONTROL The washer nozzle is situated in the up- The washer tank is located on the cab The windshield washer is put in opera- per part of the hood and is adjustable by rear wall from outside.

  • Page 27: Driver's Seat Mars Svratka

    ACQUAINTANCE WITH TRACTOR E113 E114 E115 DRIVER’S SEAT MARS SVRATKA LONGITUDINAL ADJUSTMENT VERTICAL ADJUSTMENT ADJUSTMENT RELATED TO The seat can be adjusted longitudinally The vertical seat adjustment is done by DRIVER’S WEIGHT within the range of ± 75 mm (11 posi- the right-hand side lever from the middle tions) after unlocking by the left hand position to two marginal positions within...

  • Page 28: Driver´s Seat Grammer Maximo

    ACQUAINTANCE WITH TRACTOR E116 DRIVER´ S SEAT GRAMMER MAXIMO 1. Driver´s seat suspension control according to driver´s weight 2. Lever to adjust the seat longitudinally (situated on the right-hand side of the seat) 3. Seat turning control (the seat may be turned by 20° to both sides) 4.

  • Page 29: Heating Control Panel, ∗Air-Conditioning, ∗Radio

    ACQUAINTANCE WITH TRACTOR E117 E118 E119 HEATING CONTROL PANEL, ∗AIR- HEATING VALVE CONTROL (A) ∗AIR-CONDITIONING SWITCH (C) CONDITIONING, ∗RADIO a - heating valve shut Use the switch marked with symbol of b - heating valve open flake (C) to turn the air-conditioning on A - heating valve control and off.

  • Page 30: Cab Air Circulation Control (D)

    ACQUAINTANCE WITH TRACTOR E120 E121 E122 CAB AIR CIRCULATION CONTROL (D) CORRECT FUNCTION OF HEATING QUICK CAB INTERIOR HEATING AND AIR-CONDITIONING a - surrounding (ambient) air is sucked Proceed as follows: through filters into the cab - air suction It is necessary to create overpressure in Turn the heating valve control (A) to from the cab is closed.

  • Page 31: Cooling The Cab Interior Quickly

    ACQUAINTANCE WITH TRACTOR E123 E124 E125 HEATING OR AIR-CONDITIONING IMMEDIATELY AFTER THE CAB COOLING THE CAB INTERIOR OPERATION DURING TRACTOR COOLING QUICKLY OPERATION Immediately after cooling the cab and 1. Move the heating valve control (A) to With the inner air recirculation switched- reduction of the inner temperature to de- the left-hand position.

  • Page 32: Heating And Air-Conditioning Outlets,∗Radio Speakers

    ACQUAINTANCE WITH TRACTOR E126 E127 CONTROL PANEL ON THE RIGHT CAB HEATING AND AIR-CONDITIONING OUTLETS,∗RADIO SPEAKERS PILLAR A - Adjustable outlets of heating (2) and ∗air-conditioning (1). 1. switch of the rear PTO shaft Radio speakers are installed only in case of preparation for ∗radio installation. 2.

  • Page 33: Tion! Tilting Steering Wheel

    ACQUAINTANCE WITH TRACTOR E128 E129 E130 TILTING STEERING WHEEL ANGULAR ADJUSTMENT HEIGHT ADJUSTMENT The tilting steering column allows to The angular adjustment offers 10 posi- The steering wheel is adjustable within change angular and height adjustment of tions per 4° within the range from -16° up the range of 0 –...
  • Page 34 ACQUAINTANCE WITH TRACTOR E131...

  • Page 35: Dashboard

    ACQUAINTANCE WITH TRACTOR DASHBOARD INDICATOR LIGHTS 14. hydrostatic steering system malfunc- 1. high beam (blue). It lights with high tion warning light (red). beam lights “ON”. 15. fuel (orange) - it lights if 1/6 to 1/10 of DESCRIPTION OF INSTRUMENTS 2.
  • Page 36 ACQUAINTANCE WITH TRACTOR E132...

  • Page 37: Digital Dashboard

    ACQUAINTANCE WITH TRACTOR DIGITAL DASHBOARD INDICATOR LIGHTS & PUSH- BUTTONS The digital dashboard is installed on customer’s wish. The layout of indicator lights on the digital dashboard is identical to that DESCRIPTION OF INSTRUMENTS on the analogous dashboard. A – indicator lights When you press the required button, B –...

  • Page 38: Switches

    ACQUAINTANCE WITH TRACTOR SWITCHES a - low / high beam switch b - front grill light and roof light (low beam) change-over switch c - fog light switch (OFF - ON). Function of fog light is indicated by illuminated symbol in the switch d - working headlamp switch (OFF - ON).

  • Page 39: Rocker Light Switch (A)

    ACQUAINTANCE WITH TRACTOR E134 E135 E136 ROCKER LIGHT SWITCH (a) SWITCH OF GRILL AND CAB EMERGENCY FLASHER SWITCH (e) HEADLIGHT (b) a - lights “OFF“ a - emergency flasher “OFF“ b - ON - side marker lights and tail a - cab roof headlights “OFF” b - emergency flasher “ON“...

  • Page 40: Front Wheel Drive Switch (F)

    ACQUAINTANCE WITH TRACTOR E137 E138 E139 FRONT WHEEL DRIVE SWITCH (f) REAR DIFFERENTIAL LOCK (j) PUSH- TURN SIGNALS, LOW / HIGH BEAM BUTTON AND HORN TOGGLE SWITCH (k) Use the front axle drive to in- crease the tractor pulling force a - differential lock disengaged a - acoustic horn –...

  • Page 41: Ignition Lock

    ACQUAINTANCE WITH TRACTOR E140 E141 E142 IGNITION LOCK KEY IN "0" POSITION KEY IN "I" POSITION The ignition lock is situated on the front All electrical appliances controlled by the All electrical appliances controlled by the side of the steering wheel support panel key switch are disconnected.

  • Page 42: Key In "Ii" Position

    ACQUAINTANCE WITH TRACTOR E143 E144 E145 KEY IN “II” POSITION HAND FUEL DELIVERY THROTTLE ENGINE STOPPING DEVICE CONTROL LEVER In this position the starter motor and all Pull out the stopping device control to electrical appliances except for wipers, A - maximum fuel delivery stop the engine immediately and turn it in washer, cab fan and air-conditioning are B - idle run...

  • Page 43: Pedals

    ACQUAINTANCE WITH TRACTOR E146 E147 E148 PEDALS GEARSHIFT LEVER SHIFT SCHEMA 1. travel clutch pedal - main gear-shift lever The reverse gears can be engaged by 2. foot-operated service brake pedals means of the reversing lever only. connected by latch 3.

  • Page 44: Reversing Gearshift Lever

    ACQUAINTANCE WITH TRACTOR E149 E150 E151 REVERSING GEARSHIFT LEVER GEARSHIFT LEVER OF ROAD AND TORQUE MULTIPLIER REDUCED SPEEDS F – forward run; lever forwards The torque multiplier is controlled elec- N – neutral tro-pneumatically by means of buttons road gears R –...

  • Page 45: Pto Shaft Drive Engagement

    ACQUAINTANCE WITH TRACTOR E152 E153 E154 PTO SHAFT DRIVE ENGAGEMENT REAR PTO SHAFT GEARSHIFT REAR PTO SHAFT DRIVE CONTROL LEVER 540 AND 1000 RPM (OR 540E) LEVER The switches on the right cab pillar are used to engage it. 1000 rpm (or 540E) independent speed of the PTO The tractor standard model is equipped neutral...

  • Page 46: Hand Brake Lever And Hitch Lever For The One-Axle Trailer

    ACQUAINTANCE WITH TRACTOR E155 E156 E157 HAND BRAKE LEVER AND HITCH HYDRAULIC SYSTEM CONTROL BATTERIES CUT-OFF SWITCH LEVER FOR THE ONE-AXLE TRAILER PANEL During a long-term shutdown, re- hand brake lever The hydraulic system control panel (1) is pairs, failure or crash remember hitch control lever for one-axle trailer situated in the space of the right-hand to disconnect the battery by...

  • Page 47: Tractors With Travelling Speed Of 40 Km.h

    AVERAGE FUEL CONSUMPTION IN SPEED OF 40 KM.H LITRES PER OPERATING HOUR FOR The fuel tank is fitted on the right-hand ZETOR TRACTORS All tractor models with front driving axle, tractor side. The plastic fuel tank with which have brakes installed in front...
  • Page 48 NOTES...
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  • Page 51: Tractor Operation

    TRACTOR OPERATION Page Before engine starting ....................52 Engine starting ......................52 If the engine does not start..................53 Signalling of glowing system failures................. 53 Starter motor handling....................53 Immediately after start....................54 Engine preheating ..................... 54 ∗Coolant heater......................55 Starting the engine using the coolant heater .............

  • Page 52: Before Engine Starting

    TRACTOR OPERATION E201 E202 E203 BEFORE ENGINE STARTING ENGINE STARTING In case that the indicator light flashes only instead of lighting, Before starting the engine be sure that: 1. Insert the key into the ignition lock the glowing system failed (see 1.

  • Page 53: If The Engine Does Not Start

    TRACTOR OPERATION E204 E205 E206 IF THE ENGINE DOES NOT START SIGNALLING OF GLOWING SYSTEM STARTER MOTOR HANDLING FAILURES Turn the key into position "0", wait 30 It is forbidden to start the trac- seconds and repeat the start. Flashing of the glowing indicator light tor by short circuit of starter Maximum 6 starting cycles are allowed indicates failure in the glowing system.

  • Page 54: Immediately After Start

    TRACTOR OPERATION E207 E208 IMMEDIATELY AFTER START ENGINE PREHEATING After starting set the engine Continue to preheat the engine already while driving. Warming up the engine speed to 800 - 1,000 rpm and let by long idle run time or fast increase of speed is dangerous for the engine. the engine run at idle for about 2 Do not exceed the engine speed of 2,000 rpm until the coolant temperature minutes without load.

  • Page 55: Coolant Heater

    TRACTOR OPERATION E209 E210 ∗COOLANT HEATER STARTING THE ENGINE USING THE COOLANT HEATER The heater allows starting the engine at low ambient temperature by preheating the The coolant heater is installed on the coolant. The electrical system and its protection against electrical shock hazard must right-hand side of the engine block.

  • Page 56: Gear-Shifting

    TRACTOR OPERATION E211 E212 E213 GEAR-SHIFTING REVERSING SHIFT LEVER ROAD AND REDUCED GEAR SHIFT- Tractors are equipped with the four- Use the reversing shift lever to select the speed synchronized gearbox, torque tractor driving direction (forward or re- S - road gear speeds multiplier, reversing unit and two-speed verse).

  • Page 57: Shifting From Lower To Higher Gear Speeds

    TRACTOR OPERATION E214 E215 SHIFTING FROM LOWER TO HIGHER SHIFTING FROM HIGHER TO LOWER GEAR SPEEDS GEAR SPEEDS Depress the clutch pedal (clutch disen- Depress the clutch pedal and move the gaged). In the same time release the gearshift lever through neutral position to throttle pedal and shift into proper higher lower gear speed.

  • Page 58: Torque Multiplier

    TRACTOR OPERATION E216 E217 TORQUE MULTIPLIER MULTIPLIER FUNCTION INDICATION The two-stage torque multiplier is stan- The indicator light on the dashboard dard for all tractor models. indicates the torque multiplier function Two buttons on the main gearshift lever (operation velocity reduction) handle are used to shift to individual gears of the two-speed multiplier.

  • Page 59: Setting In Motion

    TRACTOR OPERATION E218 SETTING IN MOTION Very fast start can cause over- Depress the clutch pedal. load of the drive train, increased Move the main gearshift lever into neutral. fuel consumption, excessive tire Start the engine. wear and damage to transported Set the engine speed to 750 up to 800 rpm.

  • Page 60: Driving Uphill

    TRACTOR OPERATION E219 E220 DRIVING UPHILL DRIVING DOWNHILL Shift from higher to lower speed Driving downhill without shifted in time when going uphill, to gear is forbidden. If driving down avoid engine speed dropping a longer hill, shift to such lower below 800 rpm and do not admit gear the sharper one the hill is.

  • Page 61: Differential Lock

    TRACTOR OPERATION E221 E222 E223 DIFFERENTIAL LOCK FRONT DRIVING AXLE CONTROL DRIVING WITH THE FRONT DRIVING AXLE ENGAGED Push the switch to engage the lock; the In the basic position, the front driving switch will return in the initial position axle is engaged.

  • Page 62: Service Brakes

    TRACTOR OPERATION E224 E225 E226 SERVICE BRAKES AIR BRAKES OF TRAILERS AND SE- AIR PRESSURE DROP WARNING MI-TRAILERS LIGHT Foot brakes are of disc, wet, hydrauli- cally actuated, double pedal type with Control of air brakes of trailers (semi- The red indicator light located on the automatic pressure compensator.

  • Page 63: Single And Double-Hose Brakes

    TRACTOR OPERATION E227 E228 E229 SINGLE AND DOUBLE-HOSE SINGLE-HOSE BRAKES DOUBLE-HOSE BRAKES BRAKES The operating pressure has been set The operating pressure has been set to 1. coupling head of single-hose air brake with the control valve to 600 ± 20 kPa. 740 ±...

  • Page 64: Hydraulic Trailer Brakes

    TRACTOR OPERATION E230 E231 HYDRAULIC TRAILER BRAKES CONNECTING AND DISCONNECTING THE TRAILER HYDRAULIC BRAKE The control of hydraulic trailer (semi-trailer) brake and the tractor brake is performed QUICK COUPLINGS so that their braking effect is synchronized. The oil pressure is created by the oil, which is drawn from the gear-type disengaging hydraulic pump (1).

  • Page 65: Stopping The Tractor - Parking Brake

    TRACTOR OPERATION E232 E233 E234 STOPPING THE TRACTOR - PARKING STOPPING THE ENGINE LEAVING THE TRACTOR BRAKE Let the tractor engine cool down after a Be sure to remove the key from the igni- Proceed smoothly under normal condi- full load operation. tion lock in “0”...

  • Page 66: Hydrostatic Steering Malfunction Warning Light

    TRACTOR OPERATION E235 E236 HYDROSTATIC STEERING MAL- IMPORTANT NOTIFICATION FUNCTION WARNING LIGHT In case that the oil pressure / charging / When the oil pressure drops below 120 hydrostatic steering malfunction warning kPa behind the pump, it means a mal- light comes on during the tractor opera- function of hydrostatic steering pump, tion, shut the engine off immediately and...
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  • Page 69: Tractor Running-Inn

    TRACTOR RUNNING-IN Page General rules for running in a new tractor during the first 100 operating hours..70 In the course of the first 10 operating hours .............. 70 After 70 operating hours.................... 71 More than 100 operating hours ................. 72...
  • Page 70 TRACTOR RUNNING-IN E251 E252 GENERAL RULES FOR RUNNING IN A IN THE COURSE OF THE FIRST 10 NEW TRACTOR DURING THE FIRST OPERATING HOURS 100 OPERATING HOURS - Run tractor under traffic damages and/or also endangering the Within the first 100 operating hours: conditions.
  • Page 71 TRACTOR RUNNING-IN E253 E254 E255 AFTER 70 OPERATING HOURS AFTER 70 OPERATING HOURS AFTER 70 OPERATING HOURS Replace the hydraulic oil filter element. If Drain the hot engine oil and replace the - Check tightening of cylinder heads (on necessary, add oil into gearbox. Check full-flow engine oil filter.
  • Page 72 TRACTOR RUNNING-IN E256 MORE THAN 100 OPERATING HOURS After running in period you can work with the tractor without any restrictions. The operating regime for tractor engine: Recommended 1,400 - 2,300 rpm operating speed Idle speed 700 ± 25 rpm Operating 0.2 - 0.5 MPa oil pressure...
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  • Page 75: Transportation Use

    TRANSPORTATION USE Page Front hook ......................... 76 Multi-stage quick adjustable hitch CBM ..............76 Height adjustment and removal of the multi-stage hitch CBM........76 Automatic mouth of the multi-stage hitch CBM ............77 Modular system of trailer and semi-trailer hitches ............. 77 Swinging draw bar bracket module ................

  • Page 76: Front Hook

    TRANSPORTATION USE E301 E302 E303 FRONT HOOK MULTI-STAGE QUICK ADJUSTABLE HEIGHT ADJUSTMENT AND HITCH CBM REMOVAL OF THE MULTI-STAGE The front hook has been designed to pull HITCH CBM the tractor without any attached trailer or It serves to connect the two-axle or other attached implements only.

  • Page 77: Automatic Mouth Of The Multi-Stage Hitch Cbm

    TRANSPORTATION USE E304 E305 E306 AUTOMATIC MOUTH OF THE MULTI- MODULAR SYSTEM OF TRAILER AND SWINGING DRAW BAR BRACKET STAGE HITCH CBM SEMI-TRAILER HITCHES MODULE Move the lever (1) in the arrow direction Types of modules: The swinging draw bar bracket module is to engage the pin (3) into the upper posi- Fig.

  • Page 78: Swinging Draw Bar Bracket C/W Fixed Pintle Module

    TRANSPORTATION USE E307 E308 E309 SWINGING DRAW BAR BRACKET BRACKET C/W Ø 80 BALL MODULE ONE-AXLE TRAILER HITCH CBM C/W FIXED PINTLE MODULE The bracket with ø 80 ball is used The one-axle trailer hitch may be Carry out the removal and installation of to hitch the semi-trailers, which equipped with hook (A) ), which is the swinging draw bar as per Chapter...

  • Page 79: Attachment Of One-Axle Trailer

    TRANSPORTATION USE E310 E311 E312 ∗DRAW BAR ATTACHMENT OF ONE-AXLE DISCONNECTION OF ONE-AXLE TRAILER TRAILER The draw bar is height adjustable by the It is carried out by means of the hydraulic Disconnecting is made after slight lower- hydraulic lifting system within its whole inner circuit lever (A) with selected posi- ing of the hitch by hydraulic inner circuit lifting range.

  • Page 80: Trailer And Semi-Trailer Implementation

    TRANSPORTATION USE E313 TRAILER AND SEMI-TRAILER IMPLEMENTATION The tractor must be implemented only with a suitable tractor-trailer after match- ing up the service brakes of tractor with air or hydraulic brakes of trailer. Static rear axle load must not exceed the value of maximum allowable axle load when implemented with a semi-trailer.

  • Page 81: Maximum Allowable Vertical Static Loads Of Trailer And Semi-Trailer Hitches

    TRANSPORTATION USE MAXIMUM ALLOWABLE VERTICAL STATIC LOADS OF TRAILER AND SEMI-TRAILER HITCHES Allowable Allowable Allowable vertical Ø hitch vertical Ø hitch vertical Ø hitch Hitch type Hitch type Hitch type static static ball pin static ball pin load load load 31 mm 38 mm 28 mm...

  • Page 82: Tractor Type

    TRANSPORTATION USE MAXIMUM ALLOWABLE VERTICAL STATIC LOADS OF TRAILER AND SEMI-TRAILER HITCHES Allowable Allowable Allowable vertical Ø hitch vertical Ø hitch vertical Ø hitch Hitch type Hitch type Hitch type static static ball pin static ball pin load load load 31 mm 80 mm 44.5...
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  • Page 85: Pto Drive Of Agriculture Machines

    PTO DRIVE OF AGRICULTURAL MACHINES Page PTO shaft operation......................86 Front and rear PTO shaft control ..................86 Rear PTO shaft - engagement of dependent and independent speed....... 87 Rear PTO shaft - shifting of 540 and 1,000 rpm or 540E of the PTO shaft......87 Front PTO shaft........................

  • Page 86: Pto Shaft Operation

    PTO DRIVE OF AGRICULTURAL MACHINES E351 E352 E353 PTO SHAFT OPERATION FRONT AND REAR PTO SHAFT CON- TROL When working with the PTO shaft, take care for proper fitting of all guards. Switches situated on the right-hand cab On termination of the work, always reassemble the PTO shaft guard. pillar are used to engage and disengage Connecting and disconnecting of the implement cardan shaft to the rear PTO shaft should be performed only when the tractor engine is stopped, PTO shaft is disen-...

  • Page 87: Rear Pto Shaft - Engagement Of Dependent And Independent Speed

    PTO DRIVE OF AGRICULTURAL MACHINES E354 E355 E356 REAR PTO SHAFT - ENGAGEMENT REAR PTO SHAFT - SHIFTING OF 540 FRONT PTO SHAFT OF DEPENDENT AND INDEPENDENT AND 1,000 RPM OR 540E OF THE PTO The front PTO shaft is fitted with fixed SPEED SHAFT 21-spline end and speed 1,000 rpm.

  • Page 88: Replaceable Ends Of Rear Pto Shaft

    PTO DRIVE OF AGRICULTURAL MACHINES E357 E358 REPLACEABLE ENDS OF REAR PTO Replacement of the shaft end MAXIMUM TRANSMITTED OUTPUT SHAFT must be done with the stopped Transmitted PTO shaft engine. Standard the tractor is equipped with the output Select the PTO shaft speed and fixed 6-spline end.

  • Page 89: Drive Of Machines With High Inertial Masses (Crushers, Rotary Devices, Harrows, Etc.)

    PTO DRIVE OF AGRICULTURAL MACHINES DRIVE OF MACHINES WITH HIGH INERTIAL MASSES (CRUSHERS, RO- TARY DEVICES, HARROWS, ETC.) The cardan shaft of these machines must be fitted with the so-called free engine clutch, which disconnects the transmission of torque at reaction from machine to tractor.
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  • Page 93: Hydraulic System

    HYDRAULIC SYSTEM Page Hydraulic system....................... 94 Hydraulic pump ......................94 Hydraulic oil filtration ....................94 Function of control elements ..................95 Hydraulic inner circuit ....................95 Inner circuit control lever ................... 95 Selection lever of control mode ................. 96 Response rate control lever ..................96 Hydraulic outer circuit....................

  • Page 94: Hydraulic System

    HYDRAULIC SYSTEM E401 E402 E403 HYDRAULIC SYSTEM HYDRAULIC PUMP HYDRAULIC OIL FILTRATION It consists of inner and outer circuits. hydraulic pump cannot The hydraulic pump sucks the oil through The source of the pressure oil is the disengaged. When the engine runs, the the suction filter located on the left-hand gear-wheel pump.

  • Page 95: Function Of Control Elements

    HYDRAULIC SYSTEM E404 E405 E406 FUNCTION OF CONTROL ELEMENTS HYDRAULIC INNER CIRCUIT INNER CIRCUIT CONTROL LEVER Control lever of hydraulic outer Inner circuit control lever It controls: circuit Selection lever of control mode a - Lifting of implement into transport Control lever of hydraulic inner Response rate control lever position (max.

  • Page 96: Selection Lever Of Control Mode

    HYDRAULIC SYSTEM E407 E408 SELECTION LEVER OF CONTROL MODE RESPONSE RATE CONTROL LEVER The lever has three positions marked P, M or D The lever controls the hydraulic valve in This marks the position control, at which the implement attached to the the distributor, which distributes the oil three-point hitch is automatically kept in constant height (position) with flow to inner and outer circuit.

  • Page 97: Hydraulic Outer Circuit

    HYDRAULIC SYSTEM E409 E410 HYDRAULIC OUTER CIRCUIT OUTER CIRCUIT CONTROL LEVER The hydraulic outer circuit delivers the The lever has three positions marked on label: pres-sure oil into hydraulic implements Pressure is in quick coupling "1", quick coupling "2" is connected with return connected to hydraulic outer outlets line.

  • Page 98: Rear Outlets Of Hydraulic Outer Circuit

    HYDRAULIC SYSTEM E411 E412 REAR OUTLETS OF HYDRAULIC CONNECTION AND DISCONNECTION OF OUTER CIRCUIT QUICK COUPLINGS A - Arrangement quick couplings The basic type of hydraulic outer circuit When connecting dis- corresponds with a tractor that is outlets is equipped with three quick connecting the quick couplings, equipped with...

  • Page 99: Oil Volume Supplied From Hydraulic Outer Outlets

    HYDRAULIC SYSTEM Type of work: in plain terrain Max. oil supply: 20 litres Gearbox filling: standard filling dipstick mark (A) Type of work: at slope Max. oil supply: 13 litres Gearbox filling: standard filling dipstick mark (A) Type of work: in plain terrain E413 Max.

  • Page 100: Control Of Single-Acting Cylinder

    HYDRAULIC SYSTEM E414 E415 E416 CONTROL OF SINGLE-ACTING CONTROL OF DOUBLE-ACTING CYLINDER CYLINDER The outer circuit control lever Single-acting hydraulic cylinder is always Double-acting hydraulic cylinder must be moved as quickly as connected to quick coupling "1". connected to quick coupling "1" and "2". possible over position „c"...

  • Page 101: Selective Control Valve

    HYDRAULIC SYSTEM E417 SELECTIVE CONTROL VALVE The section of the selective control valve The selective control valve is situated on that operates quick couplings "3“ and "4“ the rear-hand tractor side under the cab has - besides the floating position - also and is delivered as two-section type.

  • Page 102: Control Of Selective Control Valve

    HYDRAULIC SYSTEM E418 CONTROL OF SELECTIVE CONTROL VALVE Each control lever of sections has four positions. Lever position Function Rear (upper) position Pressure oil flows to quick couplings: "4", "6" Quick couplings connected with return line: “3“, “5“ Middle position Neutral Front (lower) position Pressure oil flows to quick couplings: "3", "5"...

  • Page 103: Connection Of Machines And Implements To Hydraulic Outer Circuit

    HYDRAULIC SYSTEM CONNECTION OF MACHINES AND IMPLEMENTS TO HYDRAULIC OUTER CIRCUIT Connection of machines and implements being composed of more parts Tractor without selective control valve When working with agricultural machines which consist of more parts (combinators, skids, and harrows), to which side frames, folded during transport to vertical position by independent hydraulic cylinders, controlled by outer hydraulic circuit, are hinged to the central frame, it is necessary to control folding of outer frames always by moving the control lever of outer circuit to the rear position.
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  • Page 107: Hitches

    HITCHES Page Rear three-point hitch....................108 Safety regulations for work with three-point hitch............ 108 Height adjustment of lifting tie-rods ................. 109 Fixed and free positions of hydraulic system lower tie-rods ........109 Limiting rods......................109 Upper tie-rod ......................110 Selection of openings in the bracket ............... 110 ∗Lower tie-rods with draw-out ends.................

  • Page 108: Rear Three-Point Hitch

    HITCHES REAR THREE-POINT HITCH The rear three-point hitch is intended to attach the carried or semi-carried agricul- tural machines and implements with hitch points of category I or II according to ISO standard. Categories differ in hitch axis length, which is the distance of lower link joint ball centres at attached implement.

  • Page 109: Height Adjustment Of Lifting Tie-Rods

    HITCHES E453 E454 E455 HEIGHT ADJUSTMENT OF LIFTING FIXED AND FREE POSITIONS OF LIMITING RODS TIE-RODS HYDRAULIC SYSTEM LOWER TIE- Limiting rods (1) allow the side swinging of RODS Lifting tie-rod, LH - Fig. (A): lower tie-rods. After disconnecting the upper end of the Fixed position of hydraulic system lower Turn the rod tube to adjust the left and lifting tie-rod from pin of the lifting arm of...

  • Page 110: Upper Tie-Rod

    HITCHES E456 E457 E458 UPPER TIE-ROD UPPER TIE-ROD SELECTION OF OPENINGS IN THE Pay attention to keep the same BRACKET The upper tie-rod (1) is length adjust- length of joints being screwed out able. This is attached to the tractor into Attachment of the upper tie-rod into one from the rod tube when elongat- one of four openings of the bracket that...

  • Page 111: Lower Tie-Rods With Draw-Out Ends

    HITCHES E459 E460 ∗LOWER TIE-RODS WITH DRAW-OUT ∗LOWER TIE-RODS WITH CBM ENDS HOOKS Lower tie-rods are fitted with semi- Both lower (3) and upper (4) tie-rods of the automatic draw-out ends CBM. They hitch are fitted with CBM hooks.First install make the implement attachment to tractor suspension balls CBM (1) and limiting rods onto the implement to adjust the...

  • Page 112: Front Three-Point Hitch

    HITCHES E461 E462 E463 ∗FRONT THREE-POINT HITCH FRONT THREE-POINT HITCH CON- ADJUSTMENT OF THE LIFTING TROL SPEED OF THE FRONT THREE-POINT The three-point hitch has been designed HITCH The three-point hitch is equipped with to attach the frontal carried agricultural two single-acting hydraulic cylinders into Before starting to work with the attached machines and implements of category II...

  • Page 113: Hydraulic Locking Of The Front Three-Point Hitch

    HITCHES E464 E465 HYDRAULIC LOCKING OF THE FRONT THREE-POINT HITCH The lower lever of the control valve of Use the valves (2) in the front part of the the hydraulic locking mechanism of the tractor to carry out the hydraulic locking three-point hitch is equipped with ar- of the front three-point hitch in any posi- restment.

  • Page 114: Working And Transport Position Of The Front Three-Point Hitch

    HITCHES E466 E467 WORKING AND TRANSPORT POSI- TRACTOR OPERATION WITH IMPLE- TION OF THE FRONT THREE-POINT MENTS ATTACHED TO THE FRONT HITCH THREE-POINT HITCH working position of the front The maximum permissible speed three-point hitch when driving the tractor with transport position of the front agricultural machines attached to three-point hitch...
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  • Page 117: Wheel Tread Change

    WHEEL TREAD CHANGE Page Change of the front wheel tread on the front driving axle ........118 Setting the stops on the front driving axle ............... 119 Front wheel toe-in ....................120 Setting the wheel toe-in on tractors with the front driving axle ........ 121 Fenders of the front driving axle................

  • Page 118: Change Of The Front Wheel Tread On The Front Driving Axle

    WHEEL TREAD CHANGE E501 CHANGE OF THE FRONT WHEEL TREAD ON THE FRONT 1. Dismantle the front wheels. DRIVING AXLE 2. Unscrew nuts of bolts connecting the disc to rim and remove bolts. To carry out the change of wheel tread, change the rim and 3.

  • Page 119: Setting The Stops On The Front Driving Axle

    WHEEL TREAD CHANGE E502 Tires 12,4-24 13,6R24 SETTING THE STOPS ON THE FRONT Treads A (mm) A (mm) DRIVING AXLE 1525 Set the stops at each change of front 1610 wheel tread of the driving front axle ac- 1620 cording to the mentioned tables after 1680 loosening the nut “2”...

  • Page 120: Front Wheel Toe-In

    WHEEL TREAD CHANGE FRONT WHEEL TOE-IN The value of the front wheel toe-in when measured on the tractor rim: − with the driving axle is 0 to 4 mm Toe-in “S“ is determined by the differ- ence of measured values: S = b - a. Before checking the wheel toe-in, it is necessary to inflate the front tires to the prescribed pressure.

  • Page 121: Setting The Wheel Toe-In On Tractors With The Front Driving Axle

    WHEEL TREAD CHANGE E504 E505 SETTING THE WHEEL TOE-IN ON TRACTORS WITH THE FRONT DRIVING FENDERS OF THE FRONT DRIVING AXLE AXLE Note: As standard, the tractors are provided with hydrostatic steering. Fenders of the front driving axle are fitted 1.

  • Page 122: Change Of The Rear Wheel Reads

    WHEEL TREAD CHANGE E506 CHANGE OF THE REAR WHEEL READS As standard, the tread 1,500 mm has been set at the manufacturer. Change the rim and disc positions with lifted rear part of the tractor to set the rear Tire width Adjustable Tires used wheel treads.
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  • Page 124 NOTES...

  • Page 125: Ballast Weights

    BALLAST WEIGHTS Page ∗Ballast weights in front of mask ................126 ∗Ballast weights of front three-point hitch..............126 ∗Rear wheel ballast weights..................126 Valve to fill the tires with liquid ................127 Blocking of front wheels ..................127 Procedure of filling water into tires ................128 Procedure of draining liquid from tires..............

  • Page 126: Ballast Weights In Front Of Mask

    BALLAST WEIGHTS E551 E552 E553 ∗BALLAST WEIGHTS IN FRONT OF ∗BALLAST WEIGHTS OF FRONT ∗REAR WHEEL BALLAST WEIGHTS MASK THREE-POINT HITCH Combination Mass of ballast weights (kg) of ballast Ballast weights in front of mask Ballast weights of front three-point weights (pc) hitch Combination...

  • Page 127: Valve To Fill The Tires With Liquid

    BALLAST WEIGHTS E554 E555 VALVE TO FILL THE TIRES WITH BLOCKING OF FRONT WHEELS LIQUID Don’t forget to lay wheel chocks All rear wheel tubes are equipped with behind front wheels before lifting valve enabling filling of tires with liquid of rear wheels! when the adapter is used.

  • Page 128: Procedure Of Filling Water Into Tires

    BALLAST WEIGHTS E556 E557 PROCEDURE OF DRAINING LIQUID FROM TIRES PROCEDURE OF FILLING WATER INTO TIRES 1. Unload the tire by lifting the tractor and turn it with valve 1. Unload the tire by lifting the tractor and turn it with valve upwards (A).

  • Page 129: Maximum Liquid Weight (Kg) Depending Upon The Tire Size

    BALLAST WEIGHTS MAXIMUM LIQUID WEIGHT (KG) DEPENDING UPON THE TIRE SIZE Tire size 12,4-36 14,9-28 16,9-28 16,9-30 480/70R30 16,9-34 18,4-30 18,4-34 Weight (kg) NON-FREEZING SOLUTION FOR FILLING OF TIRES Water for Solution density Calcium chloride Solidity point Additional preparation of Hydrated lime Total volume CaCl...
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  • Page 133: Electrical System

    ELECTRICAL SYSTEM Page Electrical equipment ....................134 Basic service information ..................134 Accumulator battery ....................135 Accumulator battery maintenance ................135 Charging and maintenance of accumulator ............. 136 Alternator......................... 137 Alternator maintenance ................... 137 Fuse box……………………………………… ……………………………………………138 Checking of adjustment of front mask headlights ............ 139 Adjustment of front mask headlights ...............

  • Page 134: Electrical Equipment

    ELECTRICAL SYSTEM E601 E602 ELECTRICAL EQUIPMENT BASIC SERVICE INFORMATION Accumulator battery "negative" terminal must be always connected to ground and Nominal voltage "positive" terminal to alternator. A vice versa connected accumulator battery can (negative terminal destroy the complete semiconductor equipment of alternator. When starting the grounded) tractor by means of an auxiliary accumulator battery, always connect the "positive"...

  • Page 135: Accumulator Battery

    ELECTRICAL SYSTEM E603 E604 ACCUMULATOR BATTERY ACCUMULATOR BATTERY MAINTENANCE The accumulator battery (1) is located Keep the accumulator battery clean and properly fixed to the vehicle. The fixing beneath the front mask of bonnet on the device must not deform the battery case. On polypropylene batteries, the electrolyte LH side shield.

  • Page 136: Charging And Maintenance Of Accumulator

    ELECTRICAL SYSTEM and is measured by the charge case). Heavily discharged battery CHARGING AND MAINTENANCE OF indicator. Every cell needs to be (density of electrolyte below 1.07 ACCUMULATOR measured. g/cm might freeze already A) Charging on vehicle and outside several degrees below zero. the vehicle Charging condition = electrolyte 4.

  • Page 137: Alternator

    ELECTRICAL SYSTEM E605 E606 ALTERNATOR ALTERNATOR MAINTENANCE The alternator is accessible after removal Protect the alternator against penetration of water or diesel fuel when of the right-hand side shield. The red washing and cleaning the tractor! The accumulator must be never disconnected from alternator in operation! warning light on the combined instrument panel indicates the charging state.

  • Page 138: Fuse Box

    ELECTRICAL SYSTEM Positron of fuse in fuse box Item. Fuse Protected system emergency flasher interrupter stop lights horn starter breaker relay 30 output front driving axle, differential lock, P.T.O. front shaft c/w indicator lights, differential lock relay “3“, dashboard power supply, inspection socket high beam c/w indicator light position lights LH, licence plate...

  • Page 139: Checking Of Adjustment Of Front Mask Headlights

    ELECTRICAL SYSTEM E609 E610 CHECKING OF ADJUSTMENT OF FRONT MASK HEADLIGHTS ADJUSTMENT FRONT MASK HEADLIGHTS The tractor must stand on horizontal surface and the tires must be inflated to specified pressure when checking on the testing wall. Basic vertical setting is 3.5 % at Adjust the light by means of both screws tractor curb weight.

  • Page 140: Checking The Adjustment Of Cab Roof Headlights

    ELECTRICAL SYSTEM E611 CHECKING THE ADJUSTMENT OF CAB ROOF HEADLIGHTS In vertical direction, any point of illuminated surface, existing in the road surface plane on the left side from the longitudinal vertical plane going through the light centre, must not be farther than 30 m from the front tractor contour. In horizontal direction, headlight beams must be parallel with longitudinal tractor axis of symmetry.

  • Page 141: List Of Bulbs

    ELECTRICAL SYSTEM E612 LIST OF BULBS Item Bulb location Voltage Power Socket Note Front headlights H4 12 V 55/60 W P 43t Cab roof headlights H4 12 V 55/60 W P 43t (low beam filament connected) Front cluster lights Turn signal lights 12 V 21 W BA 15s...
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  • Page 144 NOTES...

  • Page 145: Tractor Maintenance

    TRACTOR MAINTENANCE Page Inspection and maintenance operations..............146 Tractor lubrication chart ..................152 Oils for turbocharged tractor engines ..............155 Oils for tractor transmissions................... 156 Oils for front driving axle ..................157 Oil for tractor hydrostatic steering ................157 Plastic lubricant for tractor..................157 Fluids for tractor hydraulic brakes ................

  • Page 146: Inspection And Maintenance Operations

    TRACTOR MAINTENANCE INSPECTION AND MAINTENANCE OF TRACTOR After every operating hours Inspection and maintenance operations ENGINE Oil change in engine ∗X Every 300 hours ∗X Replacement of engine oil full-flow filter Every 300 hours Retightening of cylinder head nuts ∗X Check and adjustment of valve clearance ∗X Check of engine lubrication function after starting...
  • Page 147 TRACTOR MAINTENANCE INSPECTION AND MAINTENANCE OF TRACTOR After every operating hours Inspection and maintenance operations Check of turbocharger lubrication system connections for leaks Check of injectors opening pressure and function of injection nozzles Replacement of fuel filter cartridge Check and adjustment of engine V-belts tension Every 200 hours TRANSMISSIONS Replacement of transmission oil filter cartridge (hydraulic pump filter)
  • Page 148 TRACTOR MAINTENANCE INSPECTION AND MAINTENANCE OF TRACTOR After every operating hours Inspection and maintenance operations Check of front wheel toe in Check of inflation pressure in all tires Every 10 hours Check of steering function, oil level in tank of hydrostatic steering cir- Every 10 hours cuit FRONT DRIVING AXLE...
  • Page 149 TRACTOR MAINTENANCE INSPECTION AND MAINTENANCE OF TRACTOR After every operating hours Inspection and maintenance operations Check of individual hydraulic systems for leaks and function Every 200 hours BRAKE SYSTEM Check of brake fluid level and fluid brake system for leaks Every 10 hours Check of air brake system for leaks and efficiency of tractor brakes Every 10 hours...
  • Page 150 TRACTOR MAINTENANCE INSPECTION AND MAINTENANCE OF TRACTOR After every operating hours Inspection and maintenance operations Check of alternator, bearings, rectifiers and collectors 2 Greasing of bearings of lever mechanism of front and rear wipers SAFETY CAB AND TRACTOR ACCESSORIES Check of clearances in complete system of hydrostatic steering Every 200 hours Check of driver’s seat for function, greasing of moving parts Every 200 hours...
  • Page 151 TRACTOR MAINTENANCE - LUBRICATION CHART E651...

  • Page 152: Tractor Lubrication Chart

    TRACTOR MAINTENANCE TRACTOR LUBRICATION CHART Item Lubrication point - inspection Sorts of fillings Cooling system – coolant change See Tab. 8 Engine - oil change See Tab. 1 Steering oil tank See Tab. 4 Brake fluid tank See Tab. 6 Gearbox See Tab.
  • Page 153 TRACTOR MAINTENANCE TRACTOR LUBRICATION CHART Item Lubrication point - inspection Sorts of fillings Automatic mouth for trailers (4 nipples) See Tab. 5 Accumulator battery * Distilled water Clutch release cylinder (after removal and taking apart) WACKER Silicon paste P4 Weich Brake control cylinders (after removal and taking apart) WACKER Silicon paste P4 Weich...
  • Page 154 TRACTOR MAINTENANCE E652 TRACTOR LUBRICATION CHART Item Lubrication point - inspection Sorts of fillings Nipples of front driving axle king pins See Tab. 5 Nipples of pivot pin sliding bearings See Tab. 5 Axle final drive housing of front driving axle •...

  • Page 155: Oils For Turbocharged Tractor Engines

    TRACTOR MAINTENANCE OILS FOR TURBOCHARGED TRACTOR ENGINES TAB.1 Manufacturer Oil trade-mark SAE oil viscosity API-specification ÖMV Truck M plus 15W/40 CF-4/SG Truck FE plus 10W/40 CF-4 Truck FE 10W/40 CE/SG Austrotrac 10W/30 Truck LD 15W/40 RME Plus 15W/40 CE/SG Paramo Pardubice M7ADS III-Trysk 20W/40 SF/CD+...

  • Page 156: Oils For Tractor Transmissions

    TRACTOR MAINTENANCE OILS FOR TRACTOR TRANSMISSIONS TAB. 2 SAE viscosity API-specification Usage Class SAE J 306 MAR 85 SAE J 308 NOV 82 80 W GL-4 all year’s seasons MIL-L-2105 Oils for tractor transmissions TAB. 2 API- Manufacturer Oil trade-mark SAE viscosity specification Paramo Pardubice...

  • Page 157: Oils For Front Driving Axle

    TRACTOR MAINTENANCE OILS FOR FRONT DRIVING AXLE TAB. 3 API- Manufacturer Oil trade-mark SAE viscosity specification Esso Torque Fluid 62 GL-4 • Agip Rotra Multi THT GL-4 • Aral Fluid HGS GL-4 • Fuchs Titan Supergear 80W/90 GL-4/GL-5 Titan Hydramot 1030MC 10W/30 GL-4 ••...

  • Page 158: Fluids For Tractor Hydraulic Brakes

    TRACTOR MAINTENANCE FLUIDS FOR TRACTOR HYDRAULIC BRAKES TAB. 6 Type Class Synthol 205 PND 31-656-80, ISO 4925, SAE - J 1703 Fuchs Stopred SAE - J 1703 CAUTION! The fluid is not intended for arctic conditions! Brake fluid must be replaced once in two years without regard to hours worked! It is possible to mix mutually brake fluids of the same class.

  • Page 159: Coolant For Tractor Cooling System

    TRACTOR MAINTENANCE COOLANT FOR TRACTOR COOLING SYSTEM TAB. 8 FRIDEX - STABIL, FRIDIOL 91 or FRICOFIN S and demineralised water in mixing ratio 1:1.5 (when adding, keep this ratio). The anti-freeze fluids for the coolant change abroad must contain anti- corrosion additives protecting all materials (including rubber and cylinder head gaskets) of the engine cooling system.

  • Page 160: Operation Liquids And Fillings Used

    TRACTOR MAINTENANCE OPERATION LIQUIDS AND FILLINGS USED Volume in litres Destination Sort of filling Coolant without heating / with heating See Tab. 8 Fuel See Tab. 7 Engine oil See Tab. 1 Oil for gearboxes and axle final drive housings 62 - 64 •...

  • Page 161: Check Of Turbocharger For Leaks And Bearing Clearances

    TRACTOR MAINTENANCE and the general technical state of tractor jeopardizes its safe CHECK OF TURBOCHARGER FOR LEAKS AND BEARING operation. CLEARANCES The average service life of engine and transmission is 8,000 In case that oil leaks from the bearing case round the shaft and hours provided that all regulations for maintenance are kept in case that the allowed radial and axial bearing clearances according to the technical documentation of the manufacturer...
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  • Page 164 NOTES...

  • Page 165: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS Page Removal of the side shield ......................... 166 Checking the engine oil level ......................166 Draining the engine oil ........................166 Replacement of the engine oil full-flow filter..................167 Filling the engine with oil ........................167 Replacement of the fuel filter cartridge....................168 Bleeding the fuel system ........................

  • Page 166: Removal Of The Side Shield

    MAINTENANCE INSTRUCTIONS E701 E702 E703 REMOVAL OF THE SIDE SHIELD CHECKING THE ENGINE OIL LEVEL DRAINING THE ENGINE OIL To remove the right and left side shields, Check the oil level daily, before starting 1. Dismount the drain plug (1), at best proceed as follows: of operation, at tractor standing on level immediately after the drive or after...

  • Page 167: Replacement Of The Engine Oil Full-Flow Filter

    MAINTENANCE INSTRUCTIONS E704 E705 REPLACEMENT OF THE ENGINE OIL FILLING THE ENGINE WITH OIL FULL-FLOW FILTER Fill the prescribed quantity of oil into the Replace the engine oil filter at every filler hole (2), start the engine and let it engine oil change.

  • Page 168: Replacement Of The Fuel Filter Cartridge

    MAINTENANCE INSTRUCTIONS E706 E707 E708 REPLACEMENT OF THE FUEL FILTER BLEEDING THE FUEL SYSTEM CARTRIDGE 4. Bleed the injection pump in the same Prior to start bleeding, put a way. Put a suitable vessel under the suitable vessel under the engine 5.

  • Page 169: Type Of Dry Air Filter

    MAINTENANCE INSTRUCTIONS E709 E710 E711 TYPE OF DRY AIR FILTER MAINTENANCE OF DRY AIR FILTER - RENEWAL OF PROPER FUNCTION POLLUTION INDICATOR OF THE POLLUTION INDICATOR The tractor may be equipped with two dry air filter according to the tractor type The dry air filter maintenance must be On termination of the dry air filter and outfit:...

  • Page 170: Instructions For Maintenance Of Dry Air Filter Mann

    MAINTENANCE INSTRUCTIONS E712 E713 E714 INSTRUCTIONS FOR MAINTENANCE REGENERATION OF THE MAIN AIR REPLACEMENT OF SAFETY FILTER OF DRY AIR FILTER MANN FILTER ELEMENT MANN ELEMENT MANN Maintain the air cleaner in the following − Remove the main dry air filter element - Withdraw the safety element of the air way: cleaner .

  • Page 171: Instructions For Maintenance Of Dry Air Filter Woodgate

    MAINTENANCE INSTRUCTIONS E715 E716 E717 INSTRUCTIONS FOR MAINTENANCE REGENERATION OF THE MAIN AIR REPLACEMENT OF SAFETY FILTER OF DRY AIR FILTER WOODGATE FILTER ELEMENT WOODGATE ELEMENT WOODGATE Maintain the air cleaner in the following − Remove the main dry air filter element 1.

  • Page 172: Reassembling Of Filter Elements

    MAINTENANCE INSTRUCTIONS E718 REASSEMBLING OF FILTER ELE- MENTS Make reassembling of the filter elements with by the reverse procedure. Be careful at the air filter element reassembly: 1. Keep the contact surfaces clean. 2. Air filter elements must not be deformed and must not vibrate after assembly.

  • Page 173: Checking The Oil Level In Hydrostatic Steering Tank

    MAINTENANCE NSTRUCTIONS E719 E720 E721 return line pipe from the tank (put CHECKING THE OIL LEVEL IN OIL CHANGE AND REPLACE- vessels for the used oil under the HYDROSTATIC STEERING TANK MENT OF THE FILTER ELE- working cylinder hoses and under the MENT OF HYDROSTATIC Check the oil level daily before starting of return line pipe).

  • Page 174: Bleeding The Hydraulic Circuit Of Hydrostatic Steering

    MAINTENANCE INSTRUCTIONS E722 E723 BLEEDING THE HYDRAULIC CIRCUIT During all bleeding operations OF HYDROSTATIC STEERING 5. Stop the engine. observe the oil level in the tank to 6. On termination bleeding avoid suction of air into the 1. Secure the tractor against movement procedure, check the oil level and/or steering system.

  • Page 175: Replacement Of The Hydrostatic Steering Hoses

    MAINTENANCE INSTRUCTIONS E724 REPLACEMENT OF THE HYDROSTATIC STEERING HOSES Hydrostatic steering hoses must be replaced after four years from the date of manufacturing (the date is marked on the hose surface) or after 3 600 hours of tractor operation, eventually immediately after finding any symptoms of the hose damage i.e. hose sweating, local bulging, leakage of oil along the ends and on hose surface, mechanical wear of hose surface up to steel wire cord or damage of yarn braid at low pressure hoses).

  • Page 176: Coolant Change

    MAINTENANCE INSTRUCTIONS E725 E726 E727 COOLANT CHANGE Keep the following instructions: 2. Drain the coolant from radiator (C). 5. Fill the cooling system with antifreeze 1. Open the heating system cock (A) The drain bolt is accessible after mixture. and release the equalizer container removal of the left-hand side shield.

  • Page 177: Oil Level Check And Change In Gearbox, Axle Final Drive Housing, And Rear Axle Final Transmission

    MAINTENANCE INSTRUCTIONS E728 E729 E730 OIL LEVEL CHECK AND OIL CHANGE DRAIN AND CHECK HOLES IN GEARBOX, AXLE FINAL DRIVE 1. *Checking and filling screw of half- 1. Oil drain plug of gearbox. HOUSING, AND REAR AXLE FINAL axle case (valid for standard portal 2.

  • Page 178: After Draining The Oil

    MAINTENANCE INSTRUCTIONS E731 E732 AFTER DRAINING THE OIL FRONT PTO SHAFT 1. Replace the oil filter cartridge (1). Oil checking and filling plug (1) is placed 2. Check the state of sealing rings of on the front side of the front PTO case. drain plugs and/or replace them with new ones.

  • Page 179: Lubricating And Filling Points Of Front Driving Axle

    MAINTENANCE INSTRUCTIONS E733 E734 E735 LUBRICATING AND FILLING POINTS OIL FILLER, CHECK AND DRAIN BRAKE FLUID REFILL OF FRONT DRIVING AXLE HOLE OF THE FRONT WHEES Keep the brake fluid level at 3/4 REDUCTION GEARS 1 - Lubricating nipple of kingpin of tank capacity (minimum level).

  • Page 180: Cleaning The Heating Filters

    MAINTENANCE INSTRUCTIONS E736 E737 E738 CLEANING THE HEATING FILTERS DRAINING THE CONDENSATE FROM CHECKING THE AIR SYSTEM FOR THE AIR TANK LEAKS According to a stage of pollution, perform the regeneration of filters that are located Deflect the bleed valve so that you pull −...

  • Page 181: Operating Pressure Of Air Brakes

    MAINTENANCE INSTRUCTIONS E739 E740 E741 OPERATING PRESSURE OF AIR MAINTENANCE OF AIR- BRAKES CONDITIONING When air-conditioning works The most important in the air- At single-hose type (1) and double-hose correctly, it comes to condensation of air conditioning maintenance type (2), the air pressure in double-hose cleaning of the air-conditioning humidity in the roof space of the cab.

  • Page 182: Tire Maintenance And Attendance

    MAINTENANCE INSTRUCTIONS E742 E743 TIRE MAINTENANCE AND ATTENDANCE TRACTOR STORAGE Regularly check the outer surface of tires and verify that tires are without defects in When the tractor is put out of operation the side part or over the bead and that the cord is not damaged. for a long period (storage), support the tractor and reduce the tire pressures to Do not use the tires that have been damaged.
  • Page 183 NOTES...
  • Page 184 NOTES...

  • Page 185: Adjustment

    ADJUSTMENT Page Tensioning the engine V-belt................... 186 ∗Tensioning the air-conditioning compressor belt ........... 186 Tightening the cylinder heads ................. 186 Valve clearance adjustment ..................186 Adjustment of injectors .................... 187 Adjustment of free travel of brake pedals ..............187 Bleeding the tractor brake system................188 1.

  • Page 186: Tensioning The Engine V-Belt

    ADJUSTMENT E751 E752 E753 TENSIONING THE ENGINE V-BELT TIGHTENING THE CYLINDER HEADS VALVE CLEARANCE ADJUSTMENT To be tensioned properly, the belt deflec- Tighten the cylinder heads in the speci- Adjust the engine valve clearance with tion must be 7,5 mm when depressed fied sequence with the engine cold.

  • Page 187: Adjustment Of Injectors

    ADJUSTMENT E754 E755 ADJUSTMENT OF INJECTORS ADJUSTMENT OF FREE TRAVEL OF BRAKE PEDALS The operation opening pressure of injec- tors is 22.0 MPa. Adjust the pressure Correct play between the piston rod of -0.8 to the upper limit of tolerance (22.0 MPa) brake pedal and the piston of main brake by means of the shims (1) of various cylinder is 0.5-1.0 mm (3 - 6 mm when...

  • Page 188: Bleeding The Tractor Brake System

    ADJUSTMENT E756 E757 BLEEDING THE TRACTOR BRAKE Bleed the pressure air system for trailers Caution: SYSTEM and rear wheel service brakes with brake When bleeding the pressure air pedals unlatched, separately for each system of trailers and rear wheel To bleed the tractor brake system, al- wheel.

  • Page 189: Bleeding The Main Brake Valve For Trailers

    ADJUSTMENT E758 1. BLEEDING THE MAIN BRAKE VALVE FOR TRAILERS Carry out the bleeding at operating air pressure of 730±20 kPa as follows: 1. Add the missing volume of brake fluid into the equalizing brake fluid tank up to the maximum level.

  • Page 190: Bleeding The Rear Wheel Brakes

    ADJUSTMENT E759 2. BLEEDING THE REAR WHEEL BRAKES Bleed the system in the following way: 1. Check the brake fluid level in the equalizing tank. Add the missing volume of brake fluid into the brake fluid tank up to the maximum level. 2.

  • Page 191: Bleeding The Brake System Of Front Driving Axle

    ADJUSTMENT E760 E761 3. BLEEDING THE BRAKE SYSTEM OF Bleed the system in the following way: FRONT DRIVING AXLE 1. Check the brake fluid level in the brake fluid equalizing tank. Add the missing volume of the brake fluid into the brake fluid tank up to the maximum level. Before bleeding of this system, it is al- 2.

  • Page 192: Bleeding The Hydraulic Brakes Of Trailer

    ADJUSTMENT E762 4. BLEEDING THE HYDRAULIC BRAKES OF TRAILER Bleed the system in the following way: 1. Add the missing volume of the brake fluid into the equalizing tank up to maximum level. 2. Remove the cap from the bleeder screw (2) of the hydraulic trailer control valve (1) located at the left-hand front support of the cab silent-block.

  • Page 193: Check And Adjustment Of Service And Parking Brakes

    ADJUSTMENT CHECK AND ADJUSTMENT OF SERVICE AND PARKING BRAKES Adjustment must be done in the following order: 1. service brake adjustment 2. parking brake adjustment Another way is not possible. Also only separate adjustment of either service or parking brake is not possible. Adjusting operations depend on one another.

  • Page 194: Parking Brake Adjustment

    ADJUSTMENT If asymmetry of the brake effect appears eliminate possible mutual clearances between the left and right brakes, it is among the parts. ADJUSTMENT OF FREE TRAVEL OF necessary to loosen the adjusting screw 6. Check adjustment of the parking bra- CLUTCH PEDAL (7) of the brake with higher brake effect, ke system, if needed, re-adjust and...

  • Page 195: Bleeding The Hydraulic Clutch Circuit

    ADJUSTMENT E765 BLEEDING THE HYDRAULIC CLUTCH CIRCUIT Bleed the clutch hydraulic circuit in the same way as the rear brake system. The bleeder screw of the clutch release hy- draulic circuit is located on the clutch release control cylinder (1). Add only fresh brake fluid into the brake fluid equalizing tank, which is common both for the brake and...

  • Page 196: One-Axle Trailer Hitch Adjustment

    ADJUSTMENT E766 E767 E768 ONE-AXLE TRAILER HITCH ADJUST- ADJUSTMENT OF THE RELEASING ADJUSTMENT OF THE CONTROL MENT BOWDEN CABLE FORCE ON THE LEVER OF THE HY- DRAULIC INNER CIRCUIT 1. Raise the hydraulic lifting arms into The hitch is in the working position. The the upper –...

  • Page 197: Calibrating The Digital Dasboard Travel Speed

    ADJUSTMENT E769 E770 E771 CALIBRATING THE DIGITAL DASBOARD TRAVEL SPEED − Simultaneously − Press down pushbutton (B). In this press down After the assembly, the manufacturer pushbuttons (A) and (B). Keep the way, the data counted by the travel calibrates the instrument dashboard. pushbuttons depressed for 7sec.
  • Page 198 NOTES...

  • Page 199: Main Specifications

    MAIN SPECIFICATIONS Page Main dimension of the tractor (mm)................. 200 Tractor engine specifications................... 201 Max. allowed front axle loads (kg)................203 Max. allowed rear axle loads (kg)................203 Max. allowed “tractor + hitched implement” combination weight (kg) ...... 204 Condition of steering ability ..................204 Loading capacity of front tires .................

  • Page 200: Main Dimension Of The Tractor (Mm)

    MAIN SPECIFICATIONS Main DIMENSION OF THE TRACTOR (MM) Tractor model Z 8541, Z 9541, Z 10541 Note Contour length with hitch with lowered front three-point hitch 4717 Contour length with hitch without front three- point hitch 4370 Width over rear fenders 1910 Height up to the muffler top 2709 - 2739...

  • Page 201: Tractor Engine Specifications

    MAIN SPECIFICATIONS TRACTOR ENGINE SPECIFICATIONS Tractor model Z 8541 Z 9541 Z 10541 Engine model 1204 1004 1304 Engine type Diesel, four stroke with direct fuel injection, turbocharged Engine description in line, vertical, water-cooled Number of cylinders Displacement 4156 4156 4156 Bore x stroke 105x120...
  • Page 202 MAIN SPECIFICATIONS TRACTOR ENGINE SPECIFICATIONS Engine model 1204 1004 1304 Timing system Oil filter full-flow type for one usage Fuel filter single-stage with replaceable cartridge Injection pump type PP4M10P1f3423 PP4M10P1i3735 PP4M10P1i3734 Nozzle type DOP 150 S 425 - 4133 DOP 150 S 428 - 4104 DOP 150 S 428 - 4104 Injector opening pressure 22-0,8...

  • Page 203: Max. Allowed Front Axle Loads (Kg)

    MAIN SPECIFICATIONS MAX. ALLOWED FRONT AXLE LOADS (KG) Wheelbase (mm) Travelling speed km.h 1525 1610 - 1620 1680 - 1690 1760 - 1770 1825 - 1835 4000 4000 4000 3800 3600 3000 3000 3000 2800 2600 3000 3000 3000 2800 2600 2500 2500...

  • Page 204: Max. Allowed "Tractor + Hitched Implement" Combination Weight (Kg)

    MAIN SPECIFICATIONS MAX. ALLOWED “TRACTOR + HITCHED IMPLEMENT” COMBINATION WEIGHT (KG) Travelling speed Maximum combination weight (km.h 7500 7000 6600 6000 CONDITION OF STEERING ABILITY Travelling speed Load of the tractor front axle out of the overall tractor + (km.h hitched implement weight (%) max.

  • Page 205: Loading Capacity Of Front Tires

    MAIN SPECIFICATIONS LOADING CAPACITY OF FRONT TIRES Travelling speed 40 km.h 30 km.h 20 km.h 8 km.h Loading Loading capacity Loading Loading capacity Tire size capacity of tires of tires capacity of tires of tires Inflation Inflation (kg) (kg) (kg) (kg) (kPa) (kPa)

  • Page 206: Loading Capacity Of Rear Tires

    MAIN SPECIFICATIONS LOADING CAPACITY OF REAR TIRES Travelling speed 40 km.h 30 km.h 20 km.h 8 km.h Loading Loading Loading Loading Tire size capacity of tires capacity of tires capacity of tires capacity of tires Inflation Inflation (kg) (kg) (kg) (kg) (kPa) (kPa)

  • Page 207: Allowed Wheel Combinations For Tractors

    MAIN SPECIFICATIONS ALLOWED WHEEL COMBINATIONS FOR TRACTORS Front wheels Rear wheels Tire size Equivalent Tire size Equivalent 12,4R24 16,9R30 12,4-24 16,9-30 360/70R24 480/70R30 18,4 R30 18,4 -30 520/70R30 16,9R34 16,9-34 480/70R34 13,6-36 13,6R24 16,9R34 13,6-24 16,9-34 380/70R24 480/70R34 18,4R34 18,4-34 520/70R34...

  • Page 208: Power-Output And Consumption

    MAIN SPECIFICATIONS Tractor model POWER-OUTPUT AND CONSUMPTION Z 8541 Z 9541 Z 10541 PTO shaft output (kW ± 2 %) - at engine rated speed and shifted PTO shaft 1000 rpm (kW) Non run-in engine (up to 100 engine hours) 50.0 55.0 62.5...

  • Page 209: Forward Tractor Travelling Speed - 30 Km/H

    MAIN SPECIFICATIONS FORWARD TRACTOR TRAVELLING SPEED - 30 KM/H Tractor speed in km/h at rated engine Dependent rear PTO shaft Dependent rear PTO shaft speed (2200 rpm) and below mentioned 540/1000 speed at rated 540/540E speed at rated size of rear tires engine speed (2200 rpm) engine speed (2200 rpm) 16,9 - 34...

  • Page 210: Reverse Tractor Travelling Speed - 30 Km/H

    MAIN SPECIFICATIONS REVERSE TRACTOR TRAVELLING SPEED – 30 KM/H Tractor speed in km/h at rated engine Dependent rear PTO shaft Dependent rear PTO shaft speed (2200 rpm) and below mentioned 540/1000 speed at rated 540/540E speed at rated size of rear tires engine speed (2200 rpm) engine speed (2200 rpm) 16,9 - 34...

  • Page 211: Forward Tractor Travelling Speed - 40 Km/H

    MAIN SPECIFICATIONS FORWARD TRACTOR TRAVELLING SPEED - 40 KM/H Tractor speed in km/h at rated engine Dependent rear PTO shaft Dependent rear PTO shaft speed (2200 rpm) and below mentioned 540/1000 speed at rated 540/540E speed at rated size of rear tires engine speed (2200 rpm) engine speed (2200 rpm) 16,9 - 34...

  • Page 212: Reverse Tractor Travelling Speed - 40 Km/H

    MAIN SPECIFICATIONS REVERSE TRACTOR TRAVELLING SPEED - 40 KM/H Tractor speed in km/h at rated engine Dependent rear PTO shaft Dependent rear PTO shaft speed (2200 rpm) and below mentioned 540/1000 speed at rated 540/540E speed at rated size of rear tires engine speed (2200 rpm) engine speed (2200 rpm) 16,9 - 34...

  • Page 213: Independent Rear Pto Shaft Speed

    MAIN SPECIFICATIONS INDEPENDENT REAR PTO SHAFT SPEED designation speed PTO shaft speed / engine speed PTO shaft speed / engine speed 540 / 1987 598 / 2200 540/1000 1000 1000 / 1950 1128 / 2200 540 / 2005 592 / 2200 540/540E 540E 540 / 1584...

  • Page 214: Contour And Track Circle Diameter

    MAIN SPECIFICATIONS CONTOUR AND TRACK CIRCLE DIAMETER front 1610 mm Wheelbase Left (mm) Right (mm) rear 1500 mm without engaged front driving axle 11850 11380 without engaged front driving axle with inner rear wheel 9880 9650 Track diameter braked (mm) with engaged front driving axle 12570 12130...
  • Page 215 NOTES...
  • Page 216 NOTES...

  • Page 217: Index

    Cleaning the heating filters Automatic mouth of the multi-stage hitch CBM Condition of steering ability Average fuel consumption in litres per operating hour for Zetor tractors Connecting and disconnecting the trailer hydraulic brake quick couplings Ballast weights in front of mask...
  • Page 218 INDEX Control of selective control valve Engine starting Control of single-acting cylinder Engine stopping device Control panel on the right cab pillar Coolant for tractor cooling system Fan control Coolant heater Fenders of the front driving axle Coolant change Filling the engine with oil Cooling the cab interior quickly Fixed and free positions of hydraulic system lower tie-rods Correct function of heating and air-conditioning...
  • Page 219 INDEX Key in "I" position Key in “II” position Hand brake lever and hitch lever for the one-axle trailer Hand fuel delivery throttle control lever Heating and air-conditioning outlets,∗radio speakers Leaving the tractor Lifting force of the three-point hitch Heating control panel, ∗air-conditioning, ∗radio Limiting rods Heating or air-conditioning operation during tractor operation List of bulbs...
  • Page 220 INDEX Rear PTO shaft - engagement of dependent and independent speed Oil filler, check and drain hole of the front whees reduction gears Rear PTO shaft - shifting of 540 and 1,000 rpm or 540E of the Oil for tractor hydrostatic steering PTO shaft Oil change and replacement of the filter element of hydrostatic Rear PTO shaft drive control lever...
  • Page 221 INDEX Selection of openings in the bracket Toolbox Selective control valve Torque multiplier Service brake adjustment Torque multiplier Tractor engine specifications Service brakes Tractor lubrication chart Setting in motion Tractor operation with implements attached to the front three- Setting the stops on the front driving axle point hitch Setting the wheel toe-in on tractors with the front driving axle Tractor storage...
  • Page 222 Operation and Maintenance Manual Z 8541 Z 9541 Z 10541 Edition: I-200-20046 Publication number: 22.22.12.423 Zetor a.s. Technical Documentation Department Trnkova 111 632 00 Czech Republic...

This manual is also suitable for:

Proxima plus 10541Proxima plus 9541Z 9541Z 10541Z 8541

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