Changing The Pilot Bushing - Husqvarna FS 450 2015 Repair Manual

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6
FORK, TRIPLE CLAMP
6.18
Chan
t----.,.._-------200865-10
-
Check the surface of the sliding bushing.
If the bronze-colored layer
face is rough:
-
e
200665-10
-
Check the spring length.
Guideline
I
Spring length with preload spacer(s)
If the measured value is greater than the specified value:
-
If the measured value is less than the specified value:
-
200666-10
ilot bushin
Preparatory work
-
Disassemble the fork legs.
-
Disassemble the cartridge.
-
Disassemble the piston rod.
-
Disassemble the screw sleeve.
Main work
-
Press the pilot bushing out of screw sleeve
I
Mounting tool (T14022B)
-
Slide the new pilot bushing @} onto the special tool.
I
Mounting tool (T14022B)
-
Ensure that special tool
the thread.
Guideline
I
Overhang
I
Threaded bushing (T14023)
-
Position the pilot bushing in the screw sleeve with the special tool and press it in
all the way.
I
Mounting tool (T14022B)
-
Lubricate the special tool.
Fork oil (SAE 4) (4860116681)
Calibrating unit (T14021)
-
Press the special tool through the new pilot bushing a number of times.
I
Calibrating unit (T14021)
✓ The pilot bushing is to be calibrated.
Finishing work
-
Assemble the screw sleeve.
G
under the sliding layer
Replace the sliding bushing.
Reduce the thickness of the preload spacers.
Increase the thickness of the preload spacers.
(a
p. 16)
(a
p. 18)
(a
p. 20)
(a
p. 23)
(a
p. 238)
(0
p. 238)
G
is mounted and that there is an overhang to protect
(0
p. 239)
(0
p. 238)
(0
p. 222)
(a
p. 238)
(0
p. 238)
(0
p. 27)
0
is visible or the sur­
I
482 mm (18.98 in)
O
using the special tool.
11 mm (0.04 in)
26

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