Husqvarna FE 350 2014 Manuals

Manuals and User Guides for Husqvarna FE 350 2014. We have 1 Husqvarna FE 350 2014 manual available for free PDF download: Repair Manual

Husqvarna FE 350 2014 Repair Manual (279 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 73.66 MB

Consumers
2
Table of Contents
4
Installing the Clutch Discs
6
Means of Representation
8
Symbols Used
8
Formats Used
8
Brake Lever
8
(Fe 350 Eu
8
Safety Advice
9
Repair Manual
9
Degrees of Risk and Symbols
9
Work Rules
9
Important Notes
10
Manufacturer and Implied Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Figures
10
Serial Numbers
11
Chassis Number
11
Type Label (FE 350 EU/AU)
11
Key Number (FE 350 EU/AU)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Article Number
12
Motorcycle
13
Raising the Motorcycle with a Lift Stand
13
Removing the Motorcycle from the Lift Stand
13
Starting
13
Starting the Motorcycle for a Check
14
Fork, Triple Clamp
15
Adjusting the Compression Damping of the Fork
15
Adjusting the Rebound Damping of the Fork
15
Bleeding the Fork Legs
15
Cleaning the Dust Boots of the Fork Legs
16
Loosening the Fork Protector
16
Positioning the Fork Protector
17
Removing the Fork Legs
17
Installing the Fork Legs
17
Removing the Fork Protector
18
Installing the Fork Protector
18
Performing a Fork Service
19
Disassembling the Fork Legs
19
Removing the Spring
21
Disassembling the Cartridge
22
Disassembling the Piston Rod
23
Disassembling the Hydrostop Unit
24
Disassembling the Seal Ring Retainer
24
Checking the Fork Legs
25
Assembling the Seal Ring Retainer
26
Assembling the Hydrostop Unit
26
Assembling the Piston Rod
27
Assembling the Cartridge
28
Assembling the Fork Legs
29
Lubricating the Steering Head Bearing
33
Removing the Lower Triple Clamp
33
Preparatory Work
33
Remove the Headlight Mask with the Headlight
33
Raise the Motorcycle with a Lift Stand
33
Remove the Front Wheel
33
Remove the Fork Legs
33
Main Work
33
Installing the Lower Triple Clamp
34
Remove Screws
34
Guideline
35
Checking the Steering Head Bearing Play
36
Adjusting the Play of the Steering Head 10.4 Bearing
36
Checking the Steering Head Bearing Play
37
Changing the Steering Head Bearing
37
Adjusting the Play of the Steering Head Bearing
38
Install the Front Wheel
38
Install the Headlight Mask with the Headlight
38
Check the Headlight Setting
38
Handlebar,Controls
40
Handlebar Position
40
Adjusting the Handlebar Position
40
Adjusting the Basic Position of the Clutch Lever
40
Checking the Routing of the Throttle Cable
41
Checking the Play in the Throttle Cable
42
Adjusting the Play in the Throttle Cable
42
Frame
43
Removing the Engine Guard
43
Installing the Engine Guard
43
Checking the Frame
43
Shock Absorber, Swingarm
44
Adjusting the High-Speed Compression Damping of the Shock Absorber
44
Adjusting the Low-Speed Compression Damping of the Shock Absorber
44
Adjusting the Rebound Damping of the Shock Absorber
45
Measuring Rear Wheel Sag Unloaded
45
Checking the Static Sag of the Shock Absorber
45
Checking the Riding Sag of the Shock Absorber
46
Adjusting the Spring Preload of the Shock Absorber
46
Adjusting the Riding Sag
47
Removing the Shock Absorber
47
Installing the Shock Absorber
48
Checking the Shock Absorber Linkage
48
Servicing the Shock Absorber
50
Removing the Spring
50
Disassembling the Damper
51
Remove the Spring
51
Disassembling the Piston Rod
52
Disassemble the Damper
52
Disassembling the Seal Ring Retainer
53
Clearance
53
Changing the Pilot Bushing
54
Disassemble the Piston Rod
54
Disassemble the Seal Ring Retainer
54
Assemble the Seal Ring Retainer
54
Checking the Damper
55
Removing the Heim Joint
55
Installing the Heim Joint
56
Assembling the Seal Ring Retainer
57
Assembling the Piston Rod
58
Assembling the Damper
59
Assemble the Piston Rod
59
Bleeding and Filling the Damper
61
Filling the Damper with Nitrogen
63
Installing the Spring
64
Checking the Swingarm
65
Removing the Swingarm
65
Installing the Swingarm
66
Changing the Swingarm Bearing
67
Exhaust
70
Removing the Manifold
70
Installing the Manifold
71
Removing the Main Silencer
73
Installing the Main Silencer
73
Changing the Glass Fiber Yarn Filling of the Main Silencer
73
Air Filter
75
Removing the Air Filter Box Cover
75
Installing the Air Filter Box Cover
75
Removing the Air Filter
75
Installing the Air Filter
75
Cleaning the Air Filter and Air Filter Box
76
Sealing the Air Filter Box
76
Fuel Tank, Seat, Trim
77
Opening Filler Cap
77
Closing Filler Cap
77
Removing the Right Side Cover
77
Installing the Right Side Cover
78
Removing the Seat
78
Mounting the Seat
78
Removing the Fuel Tank
78
Installing the Fuel Tank
80
Changing the Fuel Screen
81
Changing the Fuel Filter
81
Changing the Fuel Pump
83
Checking the Fuel Pressure
84
Mask, Fender
86
Removing the Front Fender
86
Installing the Front Fender
86
Removing the Headlight Mask with the Headlight
87
Installing the Headlight Mask with the Headlight
87
Wheels
88
Checking the Tire Air Pressure
88
Checking the Tire Condition
88
Checking the Brake Discs
89
Checking Spoke Tension
89
Front Wheel
90
Removing the Front Wheel
90
Installing the Front Wheel
90
Removing the Front Brake Disc
91
Installing the Front Brake Disc
91
Changing the Front Wheel Bearing
91
Rear Wheel
92
Removing the Rear Wheel
92
Installing the Rear Wheel
93
Removing the Rear Brake Disc
94
Installing the Rear Brake Disc
94
Checking the Chain Tension
95
Adjusting the Chain Tension
95
Checking the Chain, Rear Sprocket, Motor Sprocket, and Chain Guide
96
Checking for Chain Dirt Accumulation
97
Cleaning the Chain
97
Changing the Drivetrain Kit
98
Changing the Rear Wheel Bearing
100
Wiring Harness, Battery
102
Changing the Main Fuse
102
Checking the Starter Relay
103
Removing the Battery
104
Installing the Battery
104
Checking the Charging Voltage
105
Checking the Quiescent Current
105
Brake System
106
Checking the Front Brake Linings
106
Changing the Front Brake Linings
106
Checking Free Travel of Hand Brake Lever
108
Adjusting Free Travel of Hand Brake Lever
108
Checking the Front Brake Fluid Level
109
Adding Front Brake Fluid
109
Changing the Front Brake Fluid
110
Checking the Rear Brake Linings
111
Changing the Rear Brake Linings
112
Checking the Free Travel of Foot Brake Lever
113
Adjusting the Basic Position of the Foot Brake Lever
114
Checking the Rear Brake Fluid Level
114
Adding Rear Brake Fluid
115
Changing the Rear Brake Fluid
116
Lighting System, Instruments
118
Setting the Speedometer
118
Setting the Kilometers or Miles
119
Setting the Clock
119
Setting the Wheel Circumference
119
Setting the Service Display
120
Checking the Headlight Setting
120
Adjusting the Headlight Range
121
Engine
122
Removing the Engine
122
Installing the Engine
126
Engine Disassembly
130
Preparations
130
Removing the Clutch Push Rod
131
Removing the Spacer
131
Draining the Engine Oil
131
Removing the Oil Filter
131
Removing the Spark Plug
132
Removing the Valve Cover
132
Removing the Alternator Cover
132
Removing the Torque Limiter
133
Positioning the Engine at Ignition Top Dead Center
133
Removing the Timing Chain Tensioner
133
Removing the Camshaft
134
Removing the Cylinder Head
134
Removing the Piston
135
Removing the Starter Drive
135
Removing the Suction Pump
136
Removing the Water Pump Wheel
137
Removing the Clutch Cover
138
Removing the Clutch Discs
138
Removing the Clutch Basket
139
Removing the Shift Shaft
139
Removing the Shift Drum Locating Unit
140
Removing the Locking Lever
140
Removing the Force Pump
140
Removing the Primary Gear
141
Removing the Timing Chain
141
Removing the Spacer
141
Removing the Left Section of the Engine Case
142
Removing the Shift Rails
142
Removing the Shift Drum
143
Removing the Shift Forks
143
Removing the Transmission Shafts
143
Removing the Crankshaft
143
Work on Individual Parts
144
Work on the Right Section of the Engine Case
144
Work on the Left Section of the Engine Case
145
Work on the Clutch Cover
146
Checking the Oil Pressure Regulator Valve
148
Checking the Lubrication System
148
Removing the Crankshaft Bearing Inner Race
149
Installing the Crankshaft Bearing Inner Race
149
Changing the Connecting Rod, Conrod Bearing and Crank Pin
149
Checking the Crankshaft Run-Out at the Bearing Pin
151
Measuring the Crankshaft End Play
151
Removing the Drive Wheel of the Balancer Shaft
151
Installing the Drive Wheel of the Balancer Shaft
152
Cylinder - Nikasil ® Coating
152
Checking/Measuring the Cylinder
152
Checking/Measuring the Piston
153
Measuring the Piston/Cylinder Mounting
153
Checking the Piston Ring End Gap
154
Changing the Camshaft Bearing
154
Checking the Camshafts
155
Checking the Pivot Points of the Camshafts
155
Removing the Valves
156
Checking the Valves
157
Checking the Valve Springs
157
Checking the Valve Spring Seat
157
Checking the Cam Levers
157
Checking the Cylinder Head
158
Installing the Valves
158
Checking the Freewheel
159
Removing the Freewheel
159
Installing the Freewheel
160
Checking the Electric Starter Drive
161
Checking the Timing Assembly
162
Preparing the Timing Chain Tensioner for Installation
162
Checking the Clutch
163
Checking the Shift Mechanism
164
Preassembling the Shift Shaft
165
Disassembling the Main Shaft
166
Disassembling the Countershaft
166
Checking the Transmission
167
Assembling the Main Shaft
168
Assembling the Countershaft
169
Engine Assembly
170
Installing the Crankshaft
170
Installing the Transmission Shafts
170
Installing the Shift Forks
171
Installing the Shift Drum
171
Installing the Shift Rails
171
Installing the Left Engine Case
172
Installing the Spacer
172
Installing the Timing Chain
172
Installing the Primary Gear
173
Installing the Force Pump
173
Installing the Suction Pump
174
Installing the Locking Lever
175
Installing the Shift Drum Locating Unit
175
Installing the Shift Shaft
175
Installing the Clutch Basket
175
Installing the Clutch Cover
177
Installing the Water Pump Cover
178
Installing the Starter Drive
178
Installing the Piston
180
Installing the Cylinder Head
181
Installing the Camshafts
182
Checking the Valve Timing
182
Adjusting the Valve Timing
183
Installing the Timing Chain Tensioner
184
Checking the Valve Clearance
185
Adjusting the Valve Clearance
185
Installing the Torque Limiter
186
Installing the Alternator Cover
186
Installing the Valve Cover
186
Installing the Spark Plug
187
Installing the Oil Filter
187
Installing the Oil Screen
187
Installing the Spacer
188
Installing the Clutch Push Rod
188
Removing the Engine from the Engine
188
Assembly Stand
188
Clutch
189
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
189
Changing the Hydraulic Clutch Fluid
189
Water Pump, Cooling System
190
Cooling System
190
Checking the Antifreeze and Coolant Level
190
Checking the Coolant Level
191
Draining the Coolant
191
Refilling Coolant
192
Lubrication System
193
Oil Circuit
193
Checking the Engine Oil Level
193
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
194
Adding Engine Oil
196
Checking the Engine Oil Pressure
196
Ignition System
198
Ignition Coil - Checking the Secondary
198
Winding
198
Checking the Spark Plug Connector
198
Alternator - Checking the Stator Winding
198
Removing the Stator and Ignition Pulse Generator
199
Generator
200
Electric Starter
201
Checking the Starter Motor
201
Throttle Valve Body
202
Adjusting the Idle Speed
202
Executing the Initialization Run
202
Technical Data
203
Engine
203
Engine Tolerance, Wear Limits
203
Engine Tightening Torques
204
Capacities
205
Engine Oil
205
Coolant
205
Fuel
205
Chassis
206
Electrical System
206
Tires
207
Fork
207
Shock Absorber
207
Chassis Tightening Torques
208
Cleaning, Care
209
Cleaning the Motorcycle
209
Checks and Maintenance Steps for Winter Operation
210
Storage
211
Preparing for Use after Storage
211
Service Schedule
212
Service Work as Additional Order
213
Fe 350 Eu)
214
Wiring Diagram
215
Fe 350 Eu)
216
Fe 350 Eu)
218
Fe 350 Eu)
220
Fe 350 Eu)
222
Fe 350 Eu)
224
Fe 350 Eu)
226
Fe 350 Eu)
228
Fe 350 Au)
230
Fe 350 Au)
232
Fe 350 Au)
234
Fe 350 Au)
236
Fe 350 Au)
238
Fe 350 Au)
240
Fe 350 Au)
242
Fe 350 Au)
244
Fe 350 Us)
246
Fe 350 Us)
248
Fe 350 Us)
250
Fe 350 Us)
252
Fe 350 Us)
254
Fe 350 Us)
256
Substances
258
Auxiliary Substances
259
Special Tools
261
Standards
273
Index
274

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