Husqvarna SVARTPILEN 200 2022 Owner's Manual
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Husqvarna SVARTPILEN 200 2022 Owner's Manual

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OWNER'S MANUAL 2022
Svartpilen 200
Art. no. 3402600en

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Summary of Contents for Husqvarna SVARTPILEN 200 2022

  • Page 1 OWNER'S MANUAL 2022 Svartpilen 200 Art. no. 3402600en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.

  • Page 4: Table Of Contents

    ..........10 Indicator lamps ........24 Fuel, auxiliary substances....10 Shift warning light ....... 25 Spare parts, Display ..........26 Husqvarna Motorcycles technical accessories ......... 10 Fuel level display......... 26 Service ..........10 Coolant temperature indicator.... 27 Figures ..........10 Function buttons.........
  • Page 5 TABLE OF CONTENTS Starting ..........38 BRAKE SYSTEM ..........67 Starting off .......... 39 13.1 Anti-lock braking system (ABS) ..67 Shifting, riding........40 13.2 Checking the brake discs ....68 Applying the brakes ......42 13.3 Checking the front brake fluid level ..68 Stopping, parking .......
  • Page 6 TABLE OF CONTENTS 17.3 Checking the basic position of the shift lever........... 101 17.4 Adjusting the basic position of the shift lever........... 101 SERVICE WORK ON THE ENGINE ....102 18.1 Checking the engine oil level .... 102 18.2 Changing the engine oil and oil filter, cleaning the oil screen ..

  • Page 7: Means Of Representation 1

    Indicates work that requires expert knowledge and technical understanding. In the interests of your own safety, have these jobs performed by an authorized Husqvarna Motorcycles workshop. Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.

  • Page 8: Safety Advice

    2 SAFETY ADVICE Use definition – intended use This vehicle has been designed and built to withstand the normal stresses and strains of road use. This vehicle is not suitable for use on race tracks or offroad. Info This vehicle is only authorized for operation on public roads in its homologated version. Misuse The vehicle must only be used as intended.

  • Page 9: Tampering Warning

    An appropriate driver's license is needed to drive the vehicle on public roads. Have malfunctions that impair safety immediately eliminated by an authorized Husqvarna Motorcycles work- shop. Adhere to the information and warning labels on the vehicle.

  • Page 10: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).
  • Page 11 SAFETY ADVICE 2 The Owner's Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website. A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer. International Husqvarna Motorcycles website: www.husqvarna‑motorcycles.com...

  • Page 12: Important Notes

    3 IMPORTANT NOTES Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 13: View Of Vehicle 4

    VIEW OF VEHICLE 4 View of vehicle, front left (example) F03848-10 Combination instrument ( p. 22) High beam flasher button ( p. 15) Light switch ( p. 16) Turn signal switch ( p. 16) Horn button ( p. 16) Clutch lever ( p.

  • Page 14: View Of Vehicle, Rear Right (Example)

    4 VIEW OF VEHICLE View of vehicle, rear right (example) F03849-10 Tool set ( p. 20) Ignition and steering lock ( p. 17) Emergency OFF switch ( p. 16) Start button ( p. 17) Throttle grip ( p. 15) Hand brake lever ( p.

  • Page 15: Serial Numbers 5

    SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 402408-10 Type label The type label is on the right of the frame. 402174-10 Key number The key number can be found on the KEYCODECARD. Info The key number is needed to order a replacement key.

  • Page 16: Fork Article Number

    5 SERIAL NUMBERS Fork article number The fork article number is stamped on the inside of the axle clamp. 402295-10 Shock absorber article number Shock absorber article number is on the left side of the shock absorber. F02448-10...

  • Page 17: Controls 6

    CONTROLS 6 Clutch lever The clutch lever is fitted on the left side of the handlebar. F02800-10 Hand brake lever The hand brake lever is fitted on the right side of the handle- bar. The front brake is engaged using the hand brake lever. F02801-10 Throttle grip The throttle grip...

  • Page 18: Light Switch

    6 CONTROLS 6.4.2 Light switch Light switch is fitted on the left side of the handlebar. Possible states Low beam on – The light switch is turned down- ward. In this position, the low beam and tail light are switched on. High beam on –...

  • Page 19: Start Button

    CONTROLS 6 6.5.2 Start button Start button is fitted on the right side of the handlebar. Possible states • The start button is in the basic position is pressed – In this position, the starter • The start button motor is actuated. F02804-10 Ignition and steering lock The ignition and steering lock is located in front of the upper...

  • Page 20: Unlocking The Steering

    6 CONTROLS Unlocking the steering – Insert the ignition key into the ignition and steering lock, press in, and turn to the right. Remove the ignition key. The handlebar can now be moved again. 400731-01 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable.

  • Page 21: Closing The Fuel Tank Filler Cap

    CONTROLS 6 6.10 Closing the fuel tank filler cap Warning Fire hazard Fuel is highly flammable, toxic and a health hazard. – Check that the fuel tank filler cap is locked cor- rectly after closing. – Change your clothing if fuel spills on them. –...

  • Page 22: Tool Set

    6 CONTROLS 6.13 Tool set The tool set is located under the front rider's seat. F02658-10 6.14 Grab handle The grab handle is used for maneuvering the motorcycle. If you carry a passenger, the passenger can hold onto the grab handles during the trip.

  • Page 23: Foot Brake Lever

    CONTROLS 6 The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears. 401950-11 6.17 Foot brake lever Foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 402177-10 6.18 Side stand...

  • Page 24: Combination Instrument

    If the engine is running and the malfunction indicator lamp lights up, stop (taking care not to endanger yourself or other road users in the process) and contact an authorized Husqvarna Motorcycles work- shop. The ABS warning lamp lights up until a speed of approx.

  • Page 25: Warnings

    COMBINATION INSTRUMENT 7 Warnings Info All existing warnings are displayed on the Info display until these are no longer active. As soon as a malfunction occurs, the relevant indicator lamps light up to signal that an indication/warning note for the operating safety has been detected. As soon as several warnings have been detected, the general warning symbol also flashes on the display.

  • Page 26: Indicator Lamps

    If the engine is running and the malfunction indicator lamp lights up, stop (taking care not to endanger yourself or other road users in the process) and contact an authorized Husqvarna Motorcycles work- shop. The ABS warning lamp lights up until a speed of approx.

  • Page 27: Shift Warning Light

    OBD has detected a malfunction in the vehicle elec- tronics. Come safely to a halt, and contact an autho- rized Husqvarna Motorcycles workshop. The shift warning lights up/flashes red – The shift warning light flashes red when the set shift speed RPM1 is reached.

  • Page 28: Display

    7 COMBINATION INSTRUMENT Display The tachometer shows the engine speed in revolutions per minute. The gear display shows the engaged gear. Speed is shown in kilometers per hour km/h or in miles per hour mph. The fuel level display is displayed in the area.

  • Page 29: Coolant Temperature Indicator

    COMBINATION INSTRUMENT 7 Coolant temperature indicator The coolant temperature is shown in area of the display. The coolant temperature indicator consists of bars. The more bars that light up, the hotter the coolant. Note Engine failure Overheating damages the engine. – If the coolant temperature warning is displayed, stop imme- diately and take care not to endanger yourself or other traffic participants in the process.

  • Page 30: Abs Display

    7 COMBINATION INSTRUMENT 7.10 ABS display – Press the MODE button briefly and repeatedly until ABS appears on the display. ABS indicates the selected ABS mode. Info The ABS mode can only be changed when the vehicle is stationary. Press the MODE button briefly to change to the next dis- play mode in the display.

  • Page 31: Fuel Range

    COMBINATION INSTRUMENT 7 7.12.1 Fuel Range – Press the MODE button briefly and repeatedly until ODO appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. The Fuel Range menu is identical on the ODO display, the Trip 1 display and the Trip 2 display.

  • Page 32: Trip 1 Display

    7 COMBINATION INSTRUMENT 7.13 TRIP 1 display Press the MODE button briefly and repeatedly until TRIP 1 appears in the display. Info TRIP 1 shows the distance since the last reset, such as between two refueling stops. TRIP 1 is always running and counts up to 9999.9.

  • Page 33: Avg F.c. Trip 1

    COMBINATION INSTRUMENT 7 7.13.3 Avg F.C. Trip 1 – Press the MODE button briefly and repeatedly until TRIP 1 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Average fuel consumption 1 based on TRIP 1 is shown in this menu.

  • Page 34: Average Speed Trip2

    7 COMBINATION INSTRUMENT 7.14.2 Average Speed Trip2 – Press the MODE button briefly and repeatedly until TRIP 2 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Average speed 2 based on TRIP 2 is shown in this menu. Press the Next menu on the display SET button...

  • Page 35: Setting The Units

    COMBINATION INSTRUMENT 7 Info Do not open the throttle during the selection. If switching ABS mode was unsuccessful, the previ- ously set ABS mode will remain active. A flashing ABS mode indicates that the ABS mode displayed does not match the actual ABS mode of the ABS due to a malfunction.

  • Page 36: Setting The Clock

    7 COMBINATION INSTRUMENT 7.17 Setting the clock Info The clock is displayed in 24-hour format. The time must be reset if the 12-V battery was disconnected from the vehicle or the fuse was removed. Condition The motorcycle is stationary. – Press the MODE button briefly and repeatedly until ODO appears on the display.

  • Page 37: Adjusting The Shift Speed Rpm2

    COMBINATION INSTRUMENT 7 7.19 Adjusting the shift speed RPM2 Condition The motorcycle is stationary. ODO > 1,000 km (621 mi). – Press the MODE button briefly and repeatedly until TRIP 2 appears on the display. – Press the MODE button for five seconds. The RPM2 display appears.

  • Page 38: Preparing For Use

    When using the vehicle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.

  • Page 39: Running In The Engine

    PREPARING FOR USE 8 Running in the engine – During the running-in phase, do not exceed the specified engine speed. Guideline Maximum engine speed During the first: 1,000 km (620 mi) 7,500 rpm Info During the running-in phase, the shift warning light is set to a specified value and cannot be changed.

  • Page 40: Riding Instructions

    9 RIDING INSTRUCTIONS Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 41: Starting Off

    RIDING INSTRUCTIONS 9 – Unlock the steering. ( p. 18) – Sit on the vehicle, take the weight off of the side stand, and move it all the way up with your foot. – Turn the emergency OFF switch to the position –...

  • Page 42: Shifting, Riding

    9 RIDING INSTRUCTIONS Shifting, riding Warning Danger of accidents Abrupt load alterations can cause the vehicle to get out of control. – Avoid abrupt load alterations and sudden braking actions. – Adapt your speed to the road conditions. Warning Danger of accidents If you change down at high engine speed, the rear wheel blocks and the engine races.
  • Page 43 Check and, if necessary, correct the coolant level on the cooling system while it is in a cooled state. Info If unusual noises occur while riding, stop immediately (taking care not to endanger yourself or other road users in the process), switch off the engine, and contact an authorized Husqvarna Motorcycles work- shop. –...

  • Page 44: Applying The Brakes

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents The brake system fails in the event of overheating.

  • Page 45: Stopping, Parking

    RIDING INSTRUCTIONS 9 Info When the ABS is enabled, maximum braking power can be achieved even with low road grip sur- faces such as sandy, wet, or slippery terrain without locking the wheels. Warning Danger of accidents The rear wheel can lock due to the engine braking effect. –...

  • Page 46: Transport

    9 RIDING INSTRUCTIONS Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on in the ignition lock, the power supply to most electrical power consumers remains uninterrupted and this discharges the 12-V battery. You should therefore always switch off the engine with the ignition lock –...
  • Page 47 – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment. –...

  • Page 48: 10 Service Schedule

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.

  • Page 49: Recommended Work

    SERVICE SCHEDULE 10 10.3 Recommended work every 48 months every 12 months every 30,000 km (18,600 mi) every 7,500 km (4,650 mi) after 1,000 km (620 mi) ● Check the frame. ● Check the link fork. ● ● Checking the fork bearing for play. ●...

  • Page 50: 11 Tuning The Chassis

    11 TUNING THE CHASSIS 11.1 Adjusting the spring preload of the shock absorber Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling charac- teristic. – Ride slowly to start with after making adjustments to get the feel of the new handling characteristic. Info The spring preload defines the initial status of the spring operation on the shock absorber.

  • Page 51: Adjusting The Handlebar Position

    TUNING THE CHASSIS 11 11.3 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...
  • Page 52 11 TUNING THE CHASSIS – Tighten screws evenly. Guideline Screw, handle- 20 Nm (14.8 lbf ft) bar clamp ® Loctite 243™...

  • Page 53: Service Work On The Chassis 12

    SERVICE WORK ON THE CHASSIS 12 12.1 Raising the motorcycle with the rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Condition Rear wheel is not removed. –...

  • Page 54: Lifting The Motorcycle With The Front Lifting Gear

    12 SERVICE WORK ON THE CHASSIS Condition Rear wheel was not removed. – Secure the motorcycle against falling over. – Remove the rear lifting gear and lean the vehicle on side stand – Remove bushings kit. 402029-10 – Mount and tighten screw Guideline Screw, license M10x30...

  • Page 55: Taking The Motorcycle Off The Front Lifting Gear

    SERVICE WORK ON THE CHASSIS 12 – Move the handlebar to the straight-ahead position. Position the lifting gear. Mounting pin (69329965030) Front wheel work stand, large (6932996510033) Info Always raise the motorcycle at the rear first. – Lift the motorcycle at the front. 402345-01 12.4 Taking the motorcycle off the front lifting gear...

  • Page 56: Removing The Passenger Seat

    12 SERVICE WORK ON THE CHASSIS Main work – Push dust boots of both fork legs downward. Info The dust boots remove dust and coarse dirt parti- cles from the inside fork tubes. Over time, dirt can accumulate behind the dust boots. If this dirt is not removed, the oil seals behind can start to leak.

  • Page 57: Removing The Front Rider's Seat

    SERVICE WORK ON THE CHASSIS 12 Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly. – After assembly, check whether the seat is cor- rectly locked and cannot be pulled up. – Finally, check that the passenger seat is correctly mounted.

  • Page 58: Installing The Bag Carrier

    12 SERVICE WORK ON THE CHASSIS 12.11 Installing the bag carrier – Position bag carrier. – Mount screws with the bushings and tighten. Guideline Screw, bag carrier M6x45 10 Nm (7.4 lbf ft) F02810-10 12.12 Removing the left side cover Preparatory work –...

  • Page 59: Installing The Left Side Cover

    SERVICE WORK ON THE CHASSIS 12 12.13 Installing the left side cover Main work – Position the side cover. Guideline Grease the holding lug and rubber bushing. Holding lug engages in rubber bushing – Engage side cover in area F02852-11 –...

  • Page 60: Installing The Right Side Cover

    12 SERVICE WORK ON THE CHASSIS Main work – Remove screw F02853-10 – Remove screw F02816-10 – Pull off holding lug in area – Take off the side cover forwards. F02854-10 12.15 Installing the right side cover Main work – Position the side cover.

  • Page 61: Removing The License Plate Bracket

    SERVICE WORK ON THE CHASSIS 12 – Mount and tighten screw Guideline Screw, front trim M6x15 3.8 Nm (2.8 lbf ft) F02853-11 Finishing work – Mount the front rider's seat. ( p. 55) – Mount the passenger seat. ( p. 54) –...

  • Page 62: Installing The License Plate Bracket

    12 SERVICE WORK ON THE CHASSIS – Remove screw F02819-10 – Remove nut F02822-10 – Remove screws F02820-10 – Remove screw and take off license plate holder with chain guard. Guideline Pay attention to the cable. Press the chain guard to the side for better access to the screw.
  • Page 63 SERVICE WORK ON THE CHASSIS 12 – Mount screw , but do not tighten yet. Guideline Screw, license M10x30 30 Nm (22.1 lbf ft) plate bracket ® Loctite 243™ – Mount screw , but do not tighten yet. Guideline Screw, license M8x35 19 Nm (14 lbf ft) plate bracket...

  • Page 64: Removing The Front Spoiler

    12 SERVICE WORK ON THE CHASSIS – Mount and tighten screw Guideline Screw, chain sliding 9 Nm (6.6 lbf ft) guard F02819-11 – Route the cable without tension. – Join plug-in connector F02855-11 – Mount the cable ties. F02856-10 – Secure the cable in the holders.

  • Page 65: Fitting Front Spoiler

    SERVICE WORK ON THE CHASSIS 12 12.19 Fitting front spoiler – Push the front spoiler toward the rear. The holding lugs engage in the catches – Mount and tighten screws Guideline Screw, front spoiler 7 Nm (5.2 lbf ft) F02858-10 12.20 Checking for chain dirt accumulation –...

  • Page 66: Checking The Chain Tension

    12 SERVICE WORK ON THE CHASSIS Main work – Clean the chain regularly. – Rinse off the loose dirt with a gentle jet of water. – Remove grease residue with chain cleaner. Chain cleaner ( p. 123) – After drying, apply chain spray. Street chain spray ( p.

  • Page 67: Adjusting The Chain Tension

    SERVICE WORK ON THE CHASSIS 12 12.23 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.

  • Page 68: Checking The Chain, Rear Sprocket, And Engine Sprocket

    12 SERVICE WORK ON THE CHASSIS 12.24 Checking the chain, rear sprocket, and engine sprocket Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 51) Main work – Check the chain, rear sprocket and engine sprocket for wear. »...

  • Page 69: Brake System 13

    – Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles. – Only use tires/wheels approved by Husqvarna Motor- cycles with the corresponding speed index. – Maintain the specified tire pressure. – Ensure that service work and repairs are performed professionally.

  • Page 70: Checking The Brake Discs

    Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...

  • Page 71: Adding Front Brake Fluid

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 72: Checking The Front Brake Linings

    Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.

  • Page 73: Checking The Rear Brake Fluid Level

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Stand the vehicle upright.
  • Page 74 13 BRAKE SYSTEM Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake fluid.

  • Page 75: Checking The Rear Brake Linings

    Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.

  • Page 76: Adjusting The Free Travel Of The Foot Brake Lever

    13 BRAKE SYSTEM 13.10 Adjusting the free travel of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake.

  • Page 77: Wheels, Tires 14

    WHEELS, TIRES 14 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 51) – Lift the motorcycle with the front lifting gear. ( p. 52) Main work – Remove screws with washers and push the fender slightly to the side.
  • Page 78 14 WHEELS, TIRES – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.

  • Page 79: Removing The Rear Wheel

    WHEELS, TIRES 14 14.3 Removing the rear wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 51) Main work – Remove screw and pull wheel speed sensor out of the hole. – Remove nut with the washer. –...
  • Page 80 14 WHEELS, TIRES – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.

  • Page 81: Checking The Rear Hub Damping Rubber Pieces

    Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling char- acteristic.
  • Page 82 Danger of accidents Non-approved or non-recommended tires and wheels impact the handling characteristic. – Only use tires/wheels approved by Husqvarna Motorcycles with the corresponding speed index. Warning Danger of accidents New tires have reduced road grip. The contact surface on new tires is not yet roughened.

  • Page 83: Checking Tire Pressure

    WHEELS, TIRES 14 14.7 Checking tire pressure Info Low tire pressure leads to abnormal wear and overheating of the tire. Correct tire pressure ensures optimal riding comfort and maximum tire service life. – Remove the protection cap. – Check the tire pressure when the tires are cold. Tire pressure when solo front 2.0 bar (29 psi)

  • Page 84: 15 Electrical System

    15 ELECTRICAL SYSTEM 15.1 Removing the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.

  • Page 85: Installing The 12-V Battery

    ELECTRICAL SYSTEM 15 – Remove battery cover from the 12-V battery. – Disconnect negative cable from the 12-V battery. – Pull back positive terminal cover – Disconnect positive cable from the 12-V battery. – Pull the 12-V battery upwards and out of the battery com- partment.

  • Page 86: Charging The 12-V Battery

    15 ELECTRICAL SYSTEM – Position battery support bracket , mount screws , and tighten. Guideline Screw, battery sup- 19 Nm (14 lbf ft) port bracket – Position tool set and mount rubber strap F03811-10 Finishing work – Mount the front rider's seat. ( p.
  • Page 87 ELECTRICAL SYSTEM 15 Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, or charging time is exceeded, electrolyte escapes through the safety valves.
  • Page 88 15 ELECTRICAL SYSTEM – Remove battery cover from the 12-V battery. – Disconnect negative cable from the 12 V battery to avoid damaging the onboard electronics. – Pull back positive terminal cover F03807-11 – Connect a battery charger to the 12-V battery. Connect the battery charger to the mains connection.
  • Page 89 ELECTRICAL SYSTEM 15 – Position positive terminal cover – Position negative cable and mount and tighten the screw. – Position battery cover on the 12-V battery. F03810-10 – Position battery support bracket , mount screws , and tighten. Guideline Screw, battery sup- 19 Nm (14 lbf ft) port bracket –...

  • Page 90: Changing The Main Fuse

    15 ELECTRICAL SYSTEM 15.4 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses. Info The main fuse protects all electrical power consumers of the vehicle. The main fuse is under the seat. Preparatory work –...

  • Page 91: Changing The Abs Fuses

    ELECTRICAL SYSTEM 15 15.5 Changing the ABS fuses Info Two fuses for the ABS are located under the protection cap next to the fuse box. These fuses protect the return pump and the hydraulic unit of the ABS. The third fuse, which protects the ABS control unit, is located in the fuse box.

  • Page 92: Changing The Fuses Of Individual Electrical Power Consumers

    15 ELECTRICAL SYSTEM Finishing work – Mount the front rider's seat. ( p. 55) – Mount the passenger seat. ( p. 54) 15.6 Changing the fuses of individual electrical power consumers Info The fuse box containing the fuses of individual electrical power consumers is located under the seat. Preparatory work –...

  • Page 93: Checking The Headlight Setting

    ELECTRICAL SYSTEM 15 Put a spare fuse in the fuse box so that it is available if needed. – Check the function of the electrical power consumer. – Close the fuse box cover Finishing work – Mount the front rider's seat. ( p.

  • Page 94: Diagnostics Connector

    15 ELECTRICAL SYSTEM – Set the headlight to marking Guideline The light-dark boundary must lie exactly on lower mark- when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable. – Tighten screw Guideline 400726-11...

  • Page 95: Cooling System 16

    COOLING SYSTEM 16 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . Heat expansion causes excess coolant to flow into compensating tank .
  • Page 96 16 COOLING SYSTEM Main work – Stand the motorcycle upright on a horizontal surface. – Remove cap of the compensating tank. – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) » If the antifreeze in the coolant does not match the speci- fied value: –...

  • Page 97: Checking The Coolant Level

    COOLING SYSTEM 16 16.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.

  • Page 98: Draining The Coolant

    16 COOLING SYSTEM 16.4 Draining the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
  • Page 99 COOLING SYSTEM 16 Preparatory work – Remove the bag carrier. ( p. 55) – Remove the passenger seat. ( p. 54) – Remove the front rider's seat. ( p. 55) – Remove the right side cover. p. 57) Main work –...

  • Page 100: Changing The Coolant

    16 COOLING SYSTEM – Install the bag carrier. ( p. 56) 16.6 Changing the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
  • Page 101 COOLING SYSTEM 16 – Loosen bleeder screw Guideline 3 turns – Tilt the vehicle slightly to the right. – Pour in the coolant until it emerges without bubbles at the bleeder screw, and then mount and tighten the bleeder screw immediately.

  • Page 102: 17 Tuning The Engine

    17 TUNING THE ENGINE 17.1 Checking the clutch lever play Note Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip. – Check the free travel of the clutch lever each time before using the motorcycle. –...

  • Page 103: Checking The Basic Position Of The Shift Lever

    TUNING THE ENGINE 17 17.3 Checking the basic position of the shift lever Info When driving, the shift lever must not touch the rider's boot when in the basic position. When the shift lever keeps touching the boot, the transmission will be subject to an excessive load. –...

  • Page 104: 18 Service Work On The Engine

    18 SERVICE WORK ON THE ENGINE 18.1 Checking the engine oil level Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Check the engine oil level. Info After switching off the engine, wait one minute before checking the level.
  • Page 105 SERVICE WORK ON THE ENGINE 18 – Remove screws . Take off oil filter cover with the O- ring. – Pull oil filter out of the oil filter housing. – Allow the engine oil to drain completely. – Thoroughly clean the parts and the sealing surface. F02870-10 –...

  • Page 106: Adding Engine Oil

    121) Info In order to achieve optimal engine oil performance, it is not advisable to mix different engine oils. Husqvarna Motorcycles recommends changing the 401955-10 engine oil when necessary. – Mount and tighten the filler plug together with the O-ring.

  • Page 107: Cleaning, Care 19

    CLEANING, CARE 19 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...

  • Page 108: Checks And Maintenance Steps For Winter Operation

    19 CLEANING, CARE Info The heat produced causes water at inaccessible loca- tions in the engine and on the brake system to evapo- rate. – Push back the sleeves of the handlebar controls to allow any water that has penetrated to evaporate. –...
  • Page 109 CLEANING, CARE 19 Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduce the braking force. – Clean the chain. ( p. 63)

  • Page 110: 20 Storage

    12-V battery without direct sunlight – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends jacking up the motorcycle. – Raise the motorcycle with the rear lifting gear. ( p. 51) –...

  • Page 111: Preparing For Use After Storage

    STORAGE 20 20.2 Preparing for use after storage – Take the motorcycle off the front lifting gear. ( p. 53) – Remove the rear of the motorcycle from the lifting gear. p. 51) – Install the 12-V battery. p. 83) –...

  • Page 112: 21 Troubleshooting

    Carry out start procedure. ( p. 38) – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Engine has too little power Air filter is very dirty Change the air filter.
  • Page 113 TROUBLESHOOTING 21 Faults Possible cause Action – Turn signal, brake light, and Fuse 4 or 6 blown Change the fuses of individual electri- horn are not functional cal power consumers. ( p. 90) – Fuse 2 or 7 blown Time is not displayed or not Change the fuses of individual electri- correctly displayed cal power consumers.

  • Page 114: 22 Technical Data

    22 TECHNICAL DATA 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 200 cm³ (12.2 cu in) Stroke 49 mm (1.93 in) Bore 72 mm (2.83 in) Compression ratio 11,5:1 Control DOHC, four valves controlled via cam lever, chain drive Intake valve diameter 28.5 mm (1.122 in) Exhaust valve diameter 24 mm (0.94 in)

  • Page 115: Engine Tightening Torques

    TECHNICAL DATA 22 22.2 Engine tightening torques Oil nozzle 6 Nm (4.4 lbf ft) ® Loctite 243™ Screw, engine vent plate 7 Nm (5.2 lbf ft) ® Loctite 243™ Screw, retaining bracket 6 Nm (4.4 lbf ft) ® Loctite 243™ Screw, retaining bracket, stator 8 Nm (5.9 lbf ft) cable...

  • Page 116: Capacities

    22 TECHNICAL DATA Screw, conrod bearing 24 Nm (17.7 lbf ft) Nut, exhaust flange 20 Nm (14.8 lbf ft) Screw, balancer shaft gear wheel 40 Nm (29.5 lbf ft) ® Loctite 243™ Screw, camshaft gear wheel 32 Nm (23.6 lbf ft) Loctite ®...

  • Page 117: Fuel

    TECHNICAL DATA 22 22.3.3 Fuel Please observe the labels on EU fuel pumps. A00420-10 Total fuel tank capacity, approx. 9.5 l (2.51 US gal) Super unleaded (ROZ 95) p. 122) Fuel reserve, approx. 1.5 l (1.6 qt.) 22.4 Chassis Frame Lattice frame of steel tubes, powder-coated Fork WP Suspension...

  • Page 118: Electrical System

    The tires specified represent one of the possible series production tires. For alternative manufacturers, if any, contact an authorized dealer or qualified tire dealership. If local road approval regulations apply, these and the respective technical specifications must be observed. Additional information is available in the Service section under: www.husqvarna‑motorcycles.com 22.7 Fork Fork article number 05.58.6T.17...

  • Page 119: Chassis Tightening Torques

    TECHNICAL DATA 22 22.9 Chassis tightening torques Exhaust clamp 21 Nm (15.5 lbf ft) ® Screw, chain guard EJOT DELTA PT K40x12 1.5 Nm (1.11 lbf ft) ® Screw, combination instrument EJOT PT K50x12 1.6 Nm (1.18 lbf ft) ® Screw, headlight mask EJOT PT K50x12...
  • Page 120 22 TECHNICAL DATA Screw, brake line holder 7 Nm (5.2 lbf ft) ® Loctite 243™ Screw, chain sliding guard 9 Nm (6.6 lbf ft) Screw, control unit holder 7 Nm (5.2 lbf ft) Screw, engine shift lever 11 Nm (8.1 lbf ft) Screw, engine sprocket cover 11 Nm (8.1 lbf ft) Screw, fender on axle clamp...
  • Page 121 TECHNICAL DATA 22 Screw, fuel tank fastening M8x12 19 Nm (14 lbf ft) Screw, fuel tank fastening M8x45 25 Nm (18.4 lbf ft) ® Loctite 243™ Screw, grab handle 21 Nm (15.5 lbf ft) ® Loctite 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Loctite ®...
  • Page 122 22 TECHNICAL DATA Nut, steering head M30x1 1st stage 50 Nm (36.9 lbf ft) 2nd stage (loosen, counterclock- wise) 2 turns 3rd stage 5 Nm (3.7 lbf ft)

  • Page 123: Substances 23

    SUBSTANCES 23 Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
  • Page 124 23 SUBSTANCES Engine oil (SAE 10W/40) Standard/classification – JASO T903 MA2 ( p. 124) – SAE ( p. 124) (SAE 10W/40) Guideline – Use only engine oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties.

  • Page 125: Auxiliary Substances 24

    AUXILIARY SUBSTANCES 24 Chain cleaner Recommended supplier ® MOTOREX – Chain Clean Fuel additive Recommended supplier ® MOTOREX – Fuel Stabilizer Long-life grease Recommended supplier ® MOTOREX – Bike Grease 2000 Motorcycle cleaner Recommended supplier ® MOTOREX – Moto Clean Perfect finish and high gloss polish for paints Recommended supplier ®...

  • Page 126: 25 Standards

    25 STANDARDS JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 127: Index Of Special Terms 26

    INDEX OF SPECIAL TERMS 26 Anti-lock braking system Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...

  • Page 128: 27 List Of Abbreviations

    27 LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 129: List Of Symbols 28

    Malfunction indicator light lights up yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcy- cles workshop. ABS warning lamp lights up yellow – Status or error messages relating to ABS.

  • Page 130: Index

    INDEX INDEX Chain tension adjusting ......65 checking ......64 12-V battery charging .
  • Page 131 ..36 Husqvarna Motorcycles technical accessories 10 after storage ..... . 109 checks and maintenance measures when Ignition lock .
  • Page 132 INDEX Rear sprocket checking ......66 Technical data Rear wheel capacities ......114 installing .
  • Page 133 *3402600en* 3402600en 03/2022 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna‑motorcycles.com Husqvarna Motorcycles GmbH...

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