Husqvarna FC 350 2014 Manuals

Manuals and User Guides for Husqvarna FC 350 2014. We have 1 Husqvarna FC 350 2014 manual available for free PDF download: Repair Manual

Husqvarna FC 350 2014 Repair Manual (242 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 72.16 MB

Table of Contents
4
Installing the Manifold
6
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice
9
Repair Manual
9
Degrees of Risk and Symbols
9
Work Rules
9
Important Notes
10
Manufacturer and Implied Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Figures
10
Serial Numbers
11
Chassis Number
11
Type Label
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
11
Motorcycle
12
Raising the Motorcycle with the Lift Stand
12
Removing the Motorcycle from the Lift Stand
12
Starting
12
Starting the Motorcycle for a Check
13
Fork, Triple Clamp
14
Adjusting the Compression Damping of the 9.8 Fork
14
Adjusting the Rebound Damping of the Fork
14
Bleeding the Fork Legs
14
Cleaning the Dust Boots of the Fork Legs
15
Loosening the Fork Protection
15
Positioning the Fork Protection
16
Removing the Fork Legs
16
Installing the Fork Legs
16
Removing the Fork Protector
17
Installing the Fork Protector
17
Conducting Major Fork Service
17
Conducting Minor Fork Service
18
Disassembling the Fork Legs
18
Disassembling the Cartridge
21
Disassembling the Piston Rod
23
Disassembling the Screw Cap with the Membrane Holder
24
Disassembling the Screw Sleeve
25
Checking the Fork Legs
26
Service
27
Changing the Pilot Bushing
28
Assembling the Screw Sleeve
29
Assembling the Screw Cap with the Membrane Holder
30
Assembling the Piston Rod
31
Assembling the Cartridge
32
Assembling the Fork Legs
34
Bleeding and Filling the Cartridge
37
Filling the Cartridge with Nitrogen
38
Greasing the Steering Head Bearing
39
Removing the Lower Triple Clamp
39
Installing the Lower Triple Clamp
40
Checking the Steering Head Bearing Play
41
Changing the Steering Head Bearing
42
Adjusting the Steering Head Bearing Play
43
Handlebar,Controls
44
Handlebar Position
44
Adjusting the Handlebar Position
44
Adjusting the Basic Position of the Clutch Lever
44
Checking the Throttle Cable Routing
45
Checking the Play in the Throttle Cable
46
Adjusting the Play in the Throttle Cable
46
Frame
47
Checking the Frame
47
Shock Absorber, Swingarm
48
Adjusting the High-Speed Compression Damping of the Shock Absorber
48
Adjusting the Low-Speed Compression Damping of the Shock Absorber
48
Adjusting the Rebound Damping of the Shock Absorber
49
Measuring Rear Wheel Sag Unloaded
49
Checking the Static Sag of the Shock Absorber
49
Checking the Riding Sag of the Shock Absorber
50
Adjusting the Spring Preload of the Shock Absorber
50
Adjusting the Riding Sag
51
Removing the Shock Absorber
51
Installing the Shock Absorber
52
Checking the Shock Absorber Linkage
53
Clearance
54
Servicing the Shock Absorber
55
Removing the Spring
56
Disassembling the Damper
56
Disassembling the Piston Rod
57
Disassembling the Seal Ring Retainer
58
Changing the Pilot Bushing
59
Checking the Damper
60
Removing the Heim Joint
60
Installing the Heim Joint
61
Assembling the Seal Ring Retainer
62
Assembling the Piston Rod
63
Assembling the Damper
64
Bleeding and Filling the Damper
66
Filling the Damper with Nitrogen
68
Installing the Spring
69
Checking the Swingarm
70
Removing the Swingarm
70
Installing the Swingarm
71
Changing the Swingarm Bearing
72
Exhaust
75
Removing the Manifold
75
Removing the Main Silencer
77
Installing the Main Silencer
77
Changing the Glass Fiber Yarn Filling of the Main Silencer
77
Air Filter
79
Removing the Air Filter Box Lid
79
Installing the Air Filter Box Lid
79
Removing the Air Filter
79
Installing the Air Filter
79
Cleaning the Air Filter and Air Filter Box
80
Sealing the Air Filter Box
80
Fuel Tank, Seat, Trim
81
Opening the Filler Cap
81
Closing the Filler Cap
81
Removing the Right Side Cover
81
Installing the Right Side Cover
82
Removing the Seat
82
Mounting the Seat
82
Removing the Fuel Tank
82
Installing the Fuel Tank
83
Checking the Fuel Pressure
84
Changing the Fuel Pump
85
Changing the Fuel Filter
87
Changing the Fuel Screen
89
Mask, Fender
91
Removing the Front Fender
91
Installing the Front Fender
91
Removing the Start Number Plate
91
Installing the Start Number Plate
92
Wheels
93
Checking the Tire Air Pressure
93
Checking the Tire Condition
93
Checking the Brake Discs
93
Checking the Spoke Tension
94
Front Wheel
94
Removing the Front Wheel
94
Installing the Front Wheel
95
Removing the Brake Disc of the Front Brake
96
Installing the Brake Disc of the Front Brake
96
Changing the Front Wheel Bearing
96
Rear Wheel
97
Removing the Rear Wheel
97
Installing the Rear Wheel
98
Removing the Brake Disc of the Rear Brake
99
Installing the Brake Disc of the Rear Brake
99
Checking the Chain Tension
100
Adjusting the Chain Tension
100
Check the Chain Tension
100
Tighten Nut
100
Guideline
100
Nut, Rear Wheel Spindle
100
I 80 Nm (59 Lbf Ft)
100
Info
100
Finishing Work
100
Remove the Motorcycle from the Lift Stand
100
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
101
Checking for Chain Dirt Accumulation
102
Cleaning the Chain
102
Changing the Drivetrain Kit
103
Remove the Rear Wheel
103
Main Work
103
Remove Screws
103
Guideline
104
Nm Loctite (10.3 Lbf Ft)
104
Changing the Rear Wheel Bearing
105
Finishing Work - Install the Rear Wheel
106
Remove the Motorcycle from the Lift Stand
106
Wiring Harness, Battery
107
Changing the Main Fuse
107
Checking the Starter Relay
110
Brake System
111
Checking the Front Brake Linings
111
Changing the Front Brake Linings
111
Checking the Free Travel of the Hand Brake Lever
112
Brake Lever
113
Checking the Brake Fluid Level of the Front Brake
113
Adding Front Brake Fluid
114
Changing the Front Brake Fluid
115
Checking the Rear Brake Linings
116
Changing the Rear Brake Linings
116
Checking the Free Travel of Foot Brake Lever
118
Adjusting the Basic Position of the Foot Brake Lever
118
Checking the Rear Brake Fluid Level
118
Adding Rear Brake Fluid
119
Changing the Rear Brake Fluid
120
Engine
122
Removing the Engine
122
Installing the Engine
127
Engine Disassembly
132
Preparations
132
Removing the Clutch Push Rod
133
Removing the Spacer
133
Draining the Engine Oil
133
Removing the Oil Filter
134
Removing the Spark Plug
134
Removing the Valve Cover
134
Removing the Starter Motor
135
Positioning the Engine at Ignition Top Dead Center
135
Removing the Timing Chain Tensioner
136
Removing the Camshaft
136
Removing the Cylinder Head
137
Removing the Piston
137
Removing the Rotor
138
Removing the Starter Drive
138
Removing the Suction Pump
138
Removing the Water Pump Wheel
139
Removing the Clutch Cover
140
Removing the Clutch Discs
140
Removing the Outer Clutch Hub
140
Removing the Shift Shaft
141
Removing the Shift Drum Locating Unit
141
Removing the Locking Lever
141
Removing the Force Pump
141
Removing the Primary Gear
142
Removing the Timing Chain
142
Removing the Spacer
143
Removing the Left Section of the Engine Case
143
Removing the Shift Rails
144
Removing the Shift Drum
144
Removing the Shift Forks
144
Removing the Transmission Shafts
144
Removing the Crankshaft
145
Work on Individual Parts
145
Work on the Right Section of the Engine Case
145
Work on the Left Section of the Engine Case
146
Work on the Clutch Cover
147
Checking the Oil Pressure Regulator Valve
148
Checking the Lubrication System
149
Removing the Crankshaft Bearing Inner Race
150
Changing the Connecting Rod, Conrod Bearing, and Crank Pin
150
Checking the Crankshaft Run-Out at the Bearing Pin
151
Installing the Crankshaft Bearing Inner Race
151
Measuring the Crankshaft End Play
152
Removing the Drive Wheel of the Balancer Shaft
152
Installing the Drive Wheel of the Balancer Shaft
153
Cylinder - Nikasil ® Coating
153
Checking/Measuring the Cylinder
153
Checking/Measuring the Piston
154
Measuring the Piston/Cylinder Mounting
154
17.4.17 Checking the Piston Ring End Gap
155
Changing the Camshaft Bearing
155
Checking the Camshafts
156
Checking the Pivot Points of the Camshafts
156
Removing the Valves
157
Checking the Valves
158
Checking the Valve Springs
158
Checking the Valve Spring Seat
158
Checking the Cam Levers
159
Checking the Cylinder Head
159
Installing the Valves
159
Checking the Freewheel
160
Removing the Freewheel
161
Installing the Freewheel
161
Checking the Electric Starter Drive
162
Checking the Timing Assembly
163
Preparing the Timing Chain Tensioner for Installation
164
Checking the Clutch
164
Checking the Shift Mechanism
166
Preassembling the Shift Shaft
167
Disassembling the Main Shaft
167
Disassembling the Countershaft
168
Checking the Transmission
168
Assembling the Main Shaft
169
Assembling the Countershaft
170
Engine Assembly
171
Installing the Crankshaft
171
Installing the Transmission Shafts
172
Installing the Shift Forks
172
Installing the Shift Drum
172
Installing the Shift Rails
173
Installing the Left Engine Case
173
Installing the Spacer
174
Installing the Timing Chain
174
Installing the Primary Gear
174
Installing the Force Pump
175
Installing the Suction Pump
175
Installing the Locking Lever
176
Installing the Shift Drum Locating Unit
176
Installing the Shift Shaft
177
Installing the Outer Clutch Hub
177
Installing the Clutch Discs
178
Installing the Clutch Cover
178
Installing the Water Pump Cover
179
Installing the Starter Drive
179
Installing the Rotor and Ignition Pulse Generator
180
Installing the Piston
180
Installing the Cylinder Head
182
Installing the Camshafts
183
Checking the Valve Timing
183
17.5.25 Adjusting the Valve Timing
183
Installing the Timing Chain Tensioner
185
Checking the Valve Clearance
185
Adjusting the Valve Clearance
186
Installing the Starter Motor
186
Installing the Valve Cover
187
Installing the Spark Plug
188
Installing the Oil Filter
188
Installing the Oil Screen
189
Installing the Spacer
189
Installing the Clutch Push Rod
190
Assembly Stand
190
Clutch
191
Checking/Correcting the Fluid Level of the Hydraulic Clutch
191
Changing the Hydraulic Clutch Fluid
191
Water Pump, Cooling System
193
Cooling System
193
Checking the Antifreeze and Coolant Level
193
Checking the Coolant Level
194
Draining the Coolant
194
Refilling Coolant
195
Lubrication System
196
Oil Circuit
196
Checking the Engine Oil Level
196
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
197
Adding Engine Oil
198
Checking the Engine Oil Pressure
199
Ignition System
201
Winding
201
Checking the Spark Plug Connector
201
Alternator - Checking Stator Winding
201
Removing the Stator and Ignition Pulse Generator
202
Installing the Stator and Ignition Pulse Generator
202
Throttle Valve Body
203
Adjusting the Idle Speed
203
Executing the Initialization Run
203
Technical Data
204
Engine
204
Engine Tolerance, Wear Limits
204
Engine Tightening Torques
205
Capacities
206
Engine Oil
206
Coolant
206
Fuel
206
Chassis
207
Electrical System
207
Tires
207
Fork
208
Shock Absorber
208
Chassis Tightening Torques
209
Cleaning
210
Cleaning the Motorcycle
210
Storage
211
Preparing for Use after Storage
211
Service Schedule
212
Service Work as Additional Order
213
Wiring Diagram
215
Substances
220
Auxiliary Substances
221
Special Tools
223
Standards
237
Index
238

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Husqvarna FC 350 2014 Repair Manual (242 pages)

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