Husqvarna FC 250 2016 Manuals

Manuals and User Guides for Husqvarna FC 250 2016. We have 2 Husqvarna FC 250 2016 manuals available for free PDF download: Repair Manual, Owner's Manual

Husqvarna FC 250 2016 Repair Manual (310 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 79.36 MB

Table of Contents
4
Removing the Clutch Cover
6
Removing the Clutch Discs
6
Means of Representation
9
Symbols Used
9
Formats Used
9
Safety Advice
10
Repair Manual
10
Degrees of Risk and Symbols
10
Work Rules
10
Important Notes
11
Manufacturer and Implied Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Figures
11
Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Fork Article Number
12
Shock Absorber Article Number
13
Motorcycle
14
Raising the Motorcycle with a Lift Stand
14
Removing the Motorcycle from the Lift Stand
14
Starting the Vehicle
14
Starting the Motorcycle to Check the Function
15
Fork, Triple Clamp
16
Adjusting the Compression Damping of the Fork
16
Adjusting the Rebound Damping of the Fork
16
Bleeding the Fork Legs
17
Cleaning the Dust Boots of the Fork Legs
17
Removing the Fork Legs
18
Installing the Fork Legs
18
Removing the Fork Protector
19
Installing the Fork Protector
19
Performing a Fork Service
20
Disassembling the Fork Legs
20
Removing the Spring
22
Disassembling the Cartridge
23
Disassembling the Piston Rod
24
Disassembling the Hydrostop Unit
26
Disassembling the Seal Ring Retainer
26
Checking the Fork Legs
27
Assembling the Seal Ring Retainer
28
Assembling the Hydrostop Unit
29
Piston Rod, Assembling
29
Cartridge, Assembling
31
Assembling the Fork Legs
32
Lubricating the Steering Head Bearing
37
Removing the Lower Triple Clamp
37
Installing the Lower Triple Clamp
38
Checking the Steering Head Bearing Play
40
Changing the Steering Head Bearing
41
Adjusting the Steering Head Bearing Play
42
7 Handlebar,Controls
44
Handlebar Position
44
Adjusting the Handlebar Position
44
Adjusting the Basic Position of the Clutch Lever
45
Checking the Rubber Grips
45
Checking the Throttle Cable Routing
45
Checking the Play in the Throttle Cable
46
Adjusting the Play in the Throttle Cable
47
Setting the Characteristic Map of the Throttle Response
48
Frame
50
Checking the Frame
50
Changing the Footrests
50
Shock Absorber, Swingarm
52
Adjusting the High-Speed Compression Damping of the Shock Absorber
52
Adjusting the Low-Speed Compression Damping of the Shock Absorber
52
The Shock Absorber
53
Measuring the Rear Wheel Sag Unloaded
54
Checking the Static Sag of the Shock Absorber
54
Checking the Riding Sag of the Shock Absorber
55
Shock Absorber
55
Adjusting the Riding Sag
56
Removing the Shock Absorber
57
Installing the Shock Absorber
59
Checking the Shock Absorber Linkage
60
Servicing the Shock Absorber
62
Removing the Spring
63
Disassembling the Damper
64
Disassembling the Piston Rod
65
Disassembling the Seal Ring Retainer
66
Changing the Pilot Bushing
67
Checking the Damper
68
Removing the Heim Joint
69
Installing the Heim Joint
70
Assembling Seal Ring Retainer
71
Assembling the Piston Rod
71
Assembling the Damper
73
Bleeding and Filling the Damper
75
Filling the Damper with Nitrogen
79
Installing the Spring
80
Checking the Swingarm
81
Checking the Swingarm Bearing for 14.6.1 Play
81
Removing the Swingarm
82
Installing the Swingarm
83
Changing the Swingarm Bearing
85
10 Exhaust
88
Removing the Manifold
88
Installing the Manifold
89
Removing the Main Silencer
90
Installing the Main Silencer
90
Changing the Glass Fiber Yarn Filling of the Main Silencer
91
11 Air Filter
92
Removing the Air Filter Box Cover
92
Installing the Air Filter Box Cover
92
Removing the Air Filter
92
Installing the Air Filter
93
Cleaning the Air Filter and Air Filter Box
93
Sealing the Air Filter Box
94
Fuel Tank, Seat, Trim
95
Opening the Filler Cap
95
Closing the Filler Cap
95
Removing the Right Side Cover
96
Installing the Right Side Cover
96
Removing the Seat
96
Mounting the Seat
97
Removing the Fuel Tank
98
Installing the Fuel Tank
99
Checking the Fuel Pressure
101
Changing the Fuel Pump
102
Changing the Fuel Filter
104
Changing the Fuel Screen
108
13 Mask, Fender
110
Removing Front Fender
110
Installing Front Fender
110
Removing the Start Number Plate
111
Installing the Start Number Plate
111
14 Wheels
112
Checking the Tire Air Pressure
112
Checking the Tire Condition
112
Checking the Wheel Bearing for Play
113
Checking the Brake Discs
113
Checking Spoke Tension
114
Front Wheel
114
Removing the Front Wheel
114
Installing the Front Wheel
115
Changing the Front Brake Disc
116
Changing Front Wheel Bearing
117
Rear Wheel
118
Removing the Rear Wheel
118
Installing the Rear Wheel
119
Changing the Rear Brake Disc
120
Checking the Chain Tension
121
Adjusting the Chain Tension
121
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
122
Checking for Chain Dirt Accumulation
125
Cleaning the Chain
125
Changing the Drivetrain Kit
125
Changing the Rear Wheel Bearing
127
15 Wiring Harness, Battery
130
Changing the Main Fuse
130
Removing the Battery
131
Installing the Battery
132
Recharging the Battery
132
Checking the Charging Voltage
134
Checking the Open-Circuit Current
134
Checking the Capacitor
135
Checking the Starter Relay
136
Brake System
137
Checking the Front Brake Linings
137
Changing the Front Brake Linings
137
Hand Brake Lever
139
Checking the Front Brake Fluid Level
140
Adding Front Brake Fluid
141
Changing the Front Brake Fluid
142
Checking the Brake Linings of the Rear Brake
144
Changing the Rear Brake Linings
144
Brake Lever
146
Adjusting the Basic Position of the Foot Brake Lever
147
Checking the Rear Brake Fluid Level
147
Adding Rear Brake Fluid
148
Changing the Rear Brake Fluid
149
17 Engine
152
Removing the Engine
152
Installing the Engine
159
Engine Disassembly
167
Preparations
167
Removing the Clutch Push Rod
167
Draining the Engine Oil
167
Removing the Oil Filter
168
Gear Position Sensor, Removing
169
Removing the Spark Plug
169
Removing the Valve Cover
169
Starter Motor, Removing
170
Positioning the Engine at Ignition Top Dead Center
171
Removing the Timing Chain Tensioner
171
Removing the Camshafts
172
Cylinder Head, Removing
172
Removing the Piston
173
Rotor, Removing
173
Starter Drive, Removing
174
Removing the Suction Pump
174
17.3.17 Water Pump Impeller, Removing
175
Removing the Clutch Basket
177
Primary Gear, Removing
178
Timing Chain, Removing
178
Removing the Force Pump
178
Removing the Locking Lever
179
Shift Drum Locating Unit, Removing
180
Shift Shaft, Removing
180
17.3.27 Spacer, Removing
180
Left Engine Case, Removing
180
Shift Rails, Removing
181
Removing the Shift Drum
181
Shift Forks, Removing
182
Removing the Transmission Shafts
182
Removing the Crankshaft
182
Working on Individual Parts
183
Working on the Right Section of the Engine Case
183
Working on the Left Section of the Engine Case
185
Work on the Clutch Cover
186
Checking the Oil Pressure Regulator Valve
188
Checking the Lubrication System
189
Removing the Crankshaft Bearing Inner Race
189
Installing the Crankshaft Bearing Inner Race
190
Connecting Rod, Conrod Bearing, and Crank Pin, Changing
190
Checking the Crankshaft Run-Out at the Bearing Pin
192
Measuring the Crankshaft End Play
193
Removing the Drive Wheel of the Balancer Shaft
193
Installing the Drive Wheel of the Balancer Shaft
194
Cylinder - Nikasil ® Coating
194
Checking/Measuring the Cylinder
194
17 .4.15 Piston, Checking/Measuring
195
Measuring the Piston/Cylinder Mounting Clearance
196
Checking the Piston Ring End Gap
196
Camshafts, Checking
197
Checking the Pivot Points of the Camshafts
197
Valves, Removing
198
Valves, Checking
199
Valve Springs, Checking
200
Checking the Valve Spring Seat
200
Checking the Cam Levers
200
Checking the Cylinder Head
201
Valves, Installing
201
Checking the Freewheel
202
17.4.28 Freewheel, Removing
203
Freewheel, Installing
203
Checking the Electric Starter Drive
204
Checking the Timing Assembly
205
Preparing the Timing Chain Tensioner for Installation
206
Checking the Clutch
207
17.4.34 Shift Mechanism, Checking
208
Preassembling the Shift Shaft
209
Main Shaft, Disassembling
210
Disassembling the Countershaft
211
Transmission, Checking
211
Main Shaft, Assembling
213
Countershaft, Assembling
214
Engine Assembly
215
Installing the Crankshaft
215
Installing the Transmission Shafts
215
Shift Forks, Installing
216
Installing the Shift Drum
216
Shift Rails, Installing
216
Left Engine Case, Installing
217
Installing the Spacer
218
Shift Shaft, Installing
218
Shift Drum Locating Unit, Installing
218
Locking Lever, Installing
218
Installing the Force Pump
219
Installing the Suction Pump
220
Installing the Timing Chain
221
Installing the Primary Gear
221
Installing the Clutch Basket
222
Installing the Clutch Discs
223
Installing the Clutch Cover
223
Water Pump Cover, Installing
224
Starter Drive, Installing
225
Installing the Rotor and Ignition Pulse Generator
226
Installing the Piston
226
Cylinder Head, Installing
228
Installing the Camshafts
229
Installing the Timing Chain Tensioner
229
Checking the Valve Clearance
230
Adjusting the Valve Clearance
231
Installing the Starter Motor
232
Installing the Valve Cover
233
Spark Plug, Installing
234
Gear Position Sensor, Installing
234
Installing the Oil Filter
234
Installing the Oil Screen
235
Installing the Clutch Push Rod
236
Removing the Engine from the Engine Assembly Stand
236
18 Clutch
237
Checking/Correcting the Fluid Level of the Hydraulic Clutch
237
Changing the Hydraulic Clutch Fluid
238
19 Water Pump, Cooling System
240
Cooling System
240
Checking the Antifreeze and Coolant Level
240
Checking the Coolant Level
241
Draining the Coolant
242
Refilling with Coolant
242
Lubrication System
244
Oil Circuit
244
Checking the Engine Oil Level
244
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
245
Adding Engine Oil
248
Checking the Engine Oil Pressure
248
Ignition System
251
Ignition Coil - Checking the Secondary Winding
251
Checking the Spark Plug Connector
251
Alternator - Checking the Stator Winding
251
Removing the Stator and Crankshaft Position Sensor
252
Installing the Stator and Ignition Pulse Generator
252
22 Cylinder Head
254
Checking the Valve Clearance
254
Adjusting the Valve Clearance
257
23 Electric Starter
258
Checking the Starter Motor
258
24 Throttle Valve Body
259
Adjusting the Idle Speed
259
Executing the Initialization Run
259
25 Technical Data
261
Engine
261
Tolerance, Engine Wear Limits
262
Engine Tightening Torques
263
Capacities
265
Engine Oil
265
Coolant
265
Fuel
265
Chassis
265
Electrical System
266
Tires
266
Fork
266
Shock Absorber
267
Chassis Tightening Torques
267
26 Cleaning/Protective Treatment
270
Cleaning the Motorcycle
270
27 Storage
272
Putting into Operation after Storage
273
28 Service Schedule
274
Additional Information
274
Required Work
274
Recommended Work
275
29 Wiring Diagram
277
30 Substances
282
Auxiliary Substances
284
32 Special Tools
286
Standards
303
34 List of Abbreviations
304
Index
305

Husqvarna FC 250 2016 Owner's Manual (109 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 6.24 MB

Table of Contents
4
Means of Representation
6
Symbols Used
6
Formats Used
6
Safety Advice
7
Use Definition - Intended Use
7
Degrees of Risk and Symbols
7
Tampering Warning
7
Safe Operation
7
Protective Clothing
8
Work Rules
8
Environment
8
Owner's Manual
8
Important Notes
9
Manufacturer and Implied Warranty
9
Operating and Auxiliary Substances
9
Spare Parts, Accessories
9
Service
9
Figures
9
Customer Service
9
View of Vehicle
10
View of Vehicle, Front Left (Example)
10
View of Vehicle, Rear Right (Example)
11
Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Fork Part Number
12
Shock Absorber Article Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Throttle Grip
13
Kill Switch
13
Electric Starter Button
13
Map-Select Switch for the Basic Setting
14
Map-Select Switch for Ride Mode
14
Launch Control
14
Overview of Indicator Lamps
14
Opening the Filler Cap
15
Closing the Filler Cap
15
Cold Start Button
16
Idle Speed Adjusting Screw
16
Shift Lever
16
Foot Brake Lever
17
Plug-In Stand
17
Preparing for Use
18
Advice on First Use
18
Running in the Engine
19
Starting Power of Lithium-Ion Batteries at Low Temperatures
19
Preparing the Vehicle for Difficult Riding Conditions
19
Preparing for Rides on Dry Sand
20
Preparing for Rides on Wet Sand
20
Preparing for Rides on Wet and Muddy Surfaces
21
Preparing for Rides at High Temperatures and Low Speeds
21
Preparing for Rides at Low Temperature and in Snow
21
Riding Instructions
22
Checks and Maintenance before Putting into Operation
22
Starting
22
Activating Launch Control
23
Starting off
23
Shifting, Riding
23
Applying the Brakes
24
Stopping, Parking
24
Transport
25
Refueling
25
Service Schedule
26
Additional Information
26
Required Work
26
Recommended Work
27
Tuning the Chassis
28
Checking the Basic Chassis Setting with the Rider's Weight
28
Compression Damping of the Shock Absorber
28
Adjusting the Low-Speed Compression Damping of the Shock Absorber
28
Adjusting the High-Speed Compression Damping of the Shock Absorber
29
Adjusting the Rebound Damping of the Shock Absorber
29
Measuring the Rear Wheel Sag Unloaded
30
Checking the Static Sag of the Shock Absorber
30
Checking the Riding Sag of the Shock Absorber
31
Adjusting the Spring Preload of the Shock Absorber
31
Adjusting the Riding Sag
32
Checking the Basic Setting of the Fork
32
Adjusting the Compression Damping of the Fork
32
Adjusting the Rebound Damping of the Fork
33
Handlebar Position
33
Adjusting the Handlebar Position
33
Service Work on the Chassis
35
Raising the Motorcycle with a Lift Stand
35
Removing the Motorcycle from the Lift Stand
35
Bleeding the Fork Legs
35
Cleaning the Dust Boots of the Fork Legs
36
Removing the Fork Protector
36
Installing the Fork Protector
36
Removing the Fork Legs
37
Installing the Fork Legs
37
Removing the Lower Triple Clamp
38
Installing the Lower Triple Clamp
38
Checking the Steering Head Bearing Play
40
Adjusting the Play of the Steering Head Bearing
41
Greasing the Steering Head Bearing
41
Removing the Start Number Plate
41
Installing the Start Number Plate
41
Removing the Front Fender
42
Installing the Front Fender
42
Removing the Shock Absorber
42
Installing the Shock Absorber
44
Removing the Seat
45
Mounting the Seat
46
Removing the Air Filter Box Cover
46
Installing the Air Filter Box Cover
46
Removing the Air Filter
47
Installing the Air Filter
47
Cleaning the Air Filter and Air Filter Box
47
Removing the Main Silencer
48
Installing the Main Silencer
48
Changing the Glass Fiber Yarn Filling of the Main Silencer
48
Removing the Right Side Cover
49
Installing the Right Side Cover
49
Removing the Fuel Tank
50
Installing the Fuel Tank
51
Checking for Chain Dirt Accumulation
52
Cleaning the Chain
52
Checking the Chain Tension
53
Adjusting the Chain Tension
53
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
54
Checking the Frame
55
Checking the Swingarm
56
Checking the Throttle Cable Routing
56
Checking the Rubber Grips
56
Adjusting the Basic Position of the Clutch Lever
57
Checking/Correcting the Fluid Level of the Hydraulic Clutch
57
Changing the Hydraulic Clutch Fluid
57
Brake System
59
Checking the Free Travel of the Hand Brake Lever
59
Adjusting the Basic Position of the Hand Brake Lever
59
Checking the Brake Discs
59
Checking the Front Brake Fluid Level
60
Adding Front Brake Fluid
60
Checking the Front Brake Linings
61
Changing the Front Brake Linings
61
Checking the Free Travel of Foot Brake Lever
63
Adjusting the Basic Position of the Foot Brake Lever
63
Checking the Rear Brake Fluid Level
64
Adding Rear Brake Fluid
64
Checking the Rear Brake Linings
65
Changing the Rear Brake Linings
66
Wheels, Tires
68
Removing the Front Wheel
68
Installing the Front Wheel
68
Removing the Rear Wheel
69
Installing the Rear Wheel
70
Checking the Tire Condition
70
Checking the Tire Air Pressure
71
Checking the Spoke Tension
71
Electrical System
73
Removing the Battery
73
Installing the Battery
73
Recharging the Battery
74
Changing the Main Fuse
75
Cooling System
77
Checking the Antifreeze and Coolant Level
77
Checking the Coolant Level
78
Draining the Coolant
78
Refilling with Coolant
79
Tuning the Engine
80
Checking the Play in the Throttle Cable
80
Adjusting the Play in the Throttle Cable
80
Setting the Characteristic Map of the Throttle Response
81
Changing the Mapping
82
Adjusting the Idle Speed
82
Teaching the Throttle Valve Position
82
Checking the Basic Position of the Shift Lever
83
Adjusting the Basic Position of the Shift Lever
83
Service Work on the Engine
84
Changing the Fuel Screen
84
Checking the Engine Oil Level
84
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
85
Adding Engine Oil
87
Cleaning, Care
88
Cleaning the Motorcycle
88
Storage
89
Putting into Operation after Storage
89
Troubleshooting
90
Blink Code
92
Technical Data
94
Engine
94
Engine Tightening Torques
94
Capacities
96
Engine Oil
96
Coolant
96
Fuel
96
Chassis
96
Electrical System
97
Tires
97
Fork
97
Shock Absorber
97
Chassis Tightening Torques
98
Substances
100
Auxiliary Substances
101
Standards
102
Index of Special Terms
103
List of Abbreviations
104
Lisy of Symbols
105
Yellow and Orange Symbols
105
Index
106

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