MacDon M105 2011 Operator's Manual
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MacDon M105 2011 Operator's Manual

MacDon M105 2011 Operator's Manual

Self-propelled windrower
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M105
Self-Propelled Windrower
OPERATOR'S MANUAL
Part #169552 Rev. A
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Summary of Contents for MacDon M105 2011

  • Page 1 M105 Self-Propelled Windrower OPERATOR’S MANUAL Part #169552 Rev. A...
  • Page 2 This Manual contains instructions for “SAFETY”, “OPERATION”, and “MAINTENANCE/SERVICE” for your new MacDon Model M105 Self-Propelled Windrower. CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and...

  • Page 3: Introduction

    M105 windrower will work well for many years. If you require more detailed service information, check with your MacDon Dealer. Use the Table of Contents and the Index to guide you to specific areas. Study the Table of Contents to familiarize yourself with how the material is organized.

  • Page 4: Model And Serial Number

    2 MODEL AND SERIAL NUMBER Record the Model Number, Serial Number, and Model Year of the Windrower and Engine on the lines below: WINDROWER SERIAL NO._________________YEAR______ Serial Number Plate is located on the left side of the main frame near the walking beam. ENGINE SERIAL NO._____________________YEAR_______ Serial Number Plate is located on the top face of the engine cylinder head cover.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Section/Title Page INTRODUCTION ............................ 1 MODEL AND SERIAL NUMBER ......................2 SAFETY ..............................7 SAFETY ALERT SYMBOL ......................7 SIGNAL WORDS ........................... 7 SAFETY SIGNS ..........................7 3.3.1 Safety Sign Installation ..........................7 3.3.2 Safety Sign Locations ..........................7 GENERAL SAFETY ........................
  • Page 6 TABLE OF CONTENTS Section/Title Page 5.18.3 Operating Screens ..........................34 5.18.4 Cab Display Module (CDM) Warnings/Alarms ..................39 5.18.5 Cab Display Module (CDM) Programming ..................... 42 5.18.6 Setting Guidelines ..........................48 5.18.7 Engine Error Codes ..........................48 5.18.8 CDM and WCM Fault Codes ........................48 OPERATION ............................
  • Page 7 TABLE OF CONTENTS Section/Title Page ENGINE COMPARTMENT HOOD .................... 115 MAINTENANCE PLATFORM ....................116 7.5.1 Opening/Closing Platform ........................116 7.5.2 Opening/Closing Platform for Major Servicing ..................116 LUBRICATING THE WINDROWER ..................117 7.6.1 Procedure ............................. 117 7.6.2 Lubrication Points ..........................117 OPERATOR’S STATION ......................
  • Page 8 TABLE OF CONTENTS Section/Title Page 7.13.1 Break-In Inspections ..........................180 7.13.2 Interval Maintenance ..........................181 TROUBLESHOOTING ........................184 ENGINE ............................. 184 ELECTRICAL ..........................187 HYDRAULICS ..........................187 HEADER DRIVE ........................188 TRACTION DRIVE ........................188 STEERING AND GROUND SPEED CONTROL ............... 189 CAB AIR .............................

  • Page 9: Safety

    SAFETY 3 SAFETY WARNING 3.1 SAFETY ALERT SYMBOL Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It is also used to alert against unsafe practices. CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
  • Page 10 SAFETY Safety Sign Locations (cont’d) BEL0W DOOR HANDLE #32744 IN CAB #109868 ON SEAT #115148 IN CAB #109844 ON OIL RESERVOIR UNDER HOOD (BOTH SIDES) #44944 IN CAB #160422 Revision A Form 169552 / 169554 / 169555...
  • Page 11 SAFETY Safety Sign Locations (cont’d) BELOW DOOR HANDLE #32744 IN CAB #32744 ON FRAME #110989 BEHIND DOOR ON SILL - LH SIDE ONLY #160396 LIFT LINKAGES #163561 BEHIND DOOR ON SILL #109843 Form 169552 / 169554 / 169555 Revision A...
  • Page 12 SAFETY Safety Sign Locations (cont’d) ON FAN SHROUD #134068 EXHAUST COVER #139668 ON FRAME #42130 ON FRAME #110986 ON FRAME #32743 Revision A Form 169552 / 169554 / 169555...
  • Page 13 SAFETY Safety Sign Locations (cont’d) ON DRINK COOLER #160429 ON FRAME #110986 ON TRACTION PUMP #32743 ON LIFT LINKAGE #163562 Form 169552 / 169554 / 169555 Revision A...

  • Page 14: General Safety

    SAFETY 3.4 GENERAL SAFETY CAUTION following general farm safety precautions that should be part of your operating procedure types Provide a first-aid kit for use in case of • machinery. emergencies. Keep a fire extinguisher on the machine. • Be sure the extinguisher is properly Protect yourself.
  • Page 15 SAFETY Do not modify the machine. Unauthorized • modifications may impair the function and/or safety and affect machine life. Stop engine, and remove key from • ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine.

  • Page 16: Description

    DESCRIPTION 4 DESCRIPTION 4.1 DEFINITIONS The following terms/abbreviations may be used in this manual: TERM DEFINITION American Petroleum Institute Articulating Power Tongue ASTM American Society Of Testing and Materials Windrower operation with the Operator and cab facing in the direction of Cab-Forward travel.

  • Page 17: Specifications

    DESCRIPTION 4.2 SPECIFICATIONS ENGINE Type Cummins QSB - 4.5L 4 Cylinder Turbo Diesel. Bio-Diesel Approved. Displacement 275 cu. in. (4.5 L) Rated 110 hp (81 kW) @ 2500 rpm Power Peak 115 hp (86 kW) @ 2300 rpm Bore 4.21 in (107 mm) Stroke 4.88 in.
  • Page 18 DESCRIPTION HEADER LIFT / TILT / FLOAT Hydraulic Double Acting Cylinders. Type Tilt - Optional Hydraulic Positioning, Optional Mechanical Link Displacement 1.02 cu. in. (16.7 cc) Flow 11.5 gpm (44 L/min) Gear Pump System Pressure (Relief/Max) 2500 psi (172 bar) Function Lift / Tilt / Float HEADER FLOTATION...

  • Page 19: Windrower Dimensions

    DESCRIPTION 4.3 WINDROWER DIMENSIONS See Illustration on Next Page. WHEEL BASE Inch/mm WHEEL TREAD HUBS CASTERS TIRES SHIPPING POSITION Inch/mm Inch/mm Inch/mm Inch/mm Inch/mm FORWARD REVERSE DRIVE TIRES Inner/Outer 123.1/3127 139.1/3532 142.2/3612 18.4 x 26 Bar and Turf Outer/Outer 130.2/3307 146.1/3712 149.3/3792 142.9/3630...
  • Page 20 DESCRIPTION WINDROWER DIMENSIONS (cont’d) 133 in. (3378 mm) 45.7 in. (1160 TREAD WHEEL BASE HUBS TIRES FORWARD TREAD WHEEL BASE CASTERS REVERSE Revision A Form 169552 / 169554 / 169555...

  • Page 21: Component Identification

    DESCRIPTION 4.4 COMPONENT IDENTIFICATION MIRROR FIELD / ROAD LIGHTS HAND RAILS TURN SIGNAL/ DOOR HAZARD LIGHTS WINDSHIELD WIPER OPERATOR’S STATION HEADER FLOAT SPRINGS HEADER LIFT LEG CENTER-LINK MAINTENANCE PLATFORM TURN SIGNAL/ HORN FLOOD LIGHTS - REAR HAZARD LIGHTS ENGINE COMPARTMENT HOOD DOOR MIRROR RED TAIL LIGHTS...

  • Page 22: Operator's Station

    OPERATOR’S STATION 5.2 SEAT ADJUSTMENTS 5 OPERATOR’S STATION The Operator’s seat has several adjustments. The Operator’s station is designed for operating Refer to the illustration below for the location and description of each adjustment. the windrower in a cab-forward mode. 5.1 OPERATOR CONSOLE LUMBAR SUPPORT Adjusts Stiffness of Seat Back...

  • Page 23: Training Seat (Optional)

    OPERATOR’S STATION 5.3 TRAINING SEAT (OPTIONAL) A wall mounted fold-up training seat complete with seat belt is provided for use as described below. SEAT BELT RELEASE a. To fasten seat belt, pull belt completely across your body. Push the metal eye into the buckle until it locks.

  • Page 24: Operator Presence

    OPERATOR’S STATION 5.6 OPERATOR PRESENCE The Operator Presence System is a safety feature that is designed to deactivate or alarm selected systems when the Operator is not seated at the Operator’s station. These systems include: • Header Drive. Transmission. • Engine.

  • Page 25: Lights

    OPERATOR’S STATION 5.7.1 FIELD LIGHTING 5.7 LIGHTS The field and transport light switches are located on a panel in the cab headliner. Refer to illustrations that follow for location of lights. LIGHTS SWITCH Controls Field and Transport Lights FIELD ROAD HIGH / LOW FIELD LIGHTS BEACON...

  • Page 26: Road Lighting

    OPERATOR’S STATION 5.7.3 BEACON LIGHTING: EXPORT (N.A. 5.7.2 ROAD LIGHTING OPTIONAL) The following lights are ON/functional when the The beacon lights are functional when the switch is in the ROAD position. ignition and the beacon switches are ON. The hazard lights must be activated with the The beacons must be used when driving on the switch on the CDM when driving on the road.

  • Page 27: Windshield Wiper

    OPERATOR’S STATION 5.8 WINDSHIELD WIPER 5.9 REAR VIEW MIRRORS WIPER SWITCH REAR VIEW MIRRORS Controls Windshield Wiper ON / OFF The windshield wiper control is located in the cab headliner. Two adjustable outside mounted mirrors provide rear view vision. The mirror/light assembly is designed to fold backwards if accidentally struck either during normal operation or by another machine.

  • Page 28: Cab Temperature

    OPERATOR’S STATION 5.10 CAB TEMPERATURE 5.10.2 AIR DISTRIBUTION The cab environment is controlled by a climate- control system that provides clean air- conditioned or heated air for the Operator. OPEN heater/evaporator/blower assembly CLOSE located under the cab floorboard, and is accessible from beneath the windrower.

  • Page 29: A/C Compressor Protection

    OPERATOR’S STATION 5.12 OPERATOR AMENITIES 5.10.4 A/C COMPRESSOR PROTECTION The compressor is protected from excessively low and high pressures by two switches that shut down the compressor to prevent damage to the system. CIGARETTE LIGHTER The LOW pressure switch opens when the •...

  • Page 30: Radios

    OPERATOR’S STATION 5.13 RADIOS 5.13.1 AM/FM RADIO A radio (A) is available as optional equipment 11 GA. OR 3.0 mm CQHRS from your Dealer, and a space is provided in the cab headliner to accommodate the installation. IMPORTANT Two pre-wired speakers (B) have been factory- Antenna base can only be installed on the installed in the headliner.

  • Page 31: Engine Controls

    OPERATOR’S STATION 5.15 ENGINE CONTROLS All engine controls are conveniently located on the Operator’s console. Refer to the following illustration for the location and a description of each. IGNITION SWITCH ACC - Fully Counter Clockwise OFF - All Electrical Systems OFF RUN - Clockwise START- Fully Clockwise To Crank Engine.

  • Page 32: Windrower Controls

    OPERATOR’S STATION 5.16 WINDROWER CONTROLS TURN SIGNALS Activates Turn Signals on Windrower and Header. Push-ON / Push-OFF GROUND SPEED LEVER (GSL) Controls Speed and Direction of Movement. F - Forward N - NEUTRAL N-DETENT - Engages Neutral Interlock and Applies Park Brake When Steering Locked In Center R - Reverse HAZARD WARNING LIGHTS...

  • Page 33: Header Controls

    OPERATOR’S STATION 5.17.3 GSL HEADER SWITCHES 5.17 HEADER CONTROLS All header controls are conveniently located on the Operator’s console, and on the GSL handle. NOTE Some controls are optional equipment, and may not be present in your unit. Some controls may be installed, but will be non-functional for certain headers.
  • Page 34 OPERATOR’S STATION 5.17.3.1 Display Selector Switch 5.17.3.3 Header Position Switches HEADER UP HEADER HEADER TILT DOWN TILT UP DISPLAY SELECTOR HEADER DOWN Selects and displays the settings in the CDM (B) • Press and hold the switch at location shown top line read-out for each of the header controls.

  • Page 35: Cab Display Module (Cdm)

    OPERATOR’S STATION 5.18.2 HEADER FUNCTIONS 5.18 CAB DISPLAY MODULE (CDM) 5.18.1 ENGINE AND WINDROWER HAZARD WARNING LIGHTS SWITCH DISPLAY GROUND SPEED Activates Hazard Warning Lights. Engine / Windrower Functions mph or kph Cancels Turn Signal. ENGINE RPM SELECT SWITCH ENGINE WARNING LIGHTS Allows Operator To Select Display Engine Pre-Heat / Water In Fuel / Item On Lower Line.

  • Page 36: Operating Screens

    ##.# VOLTS Engine Electrical System Operating Voltage. SCROLL (Lower Line) ROAD GEAR Ground Speed Range Switch In High Range. (Upper Line) (Optional) Available with Expansion Module Installation – MacDon Part No. B4666. Revision A Form 169552 / 169554 / 169555...
  • Page 37 Scroll Through Sub-Menu Display with CDM Switch ##.# HEADER HEIGHT FUEL LEVEL |■■■■|■■■■| ENGINE TEMP ### ° F ENGINE TEMP ### °C (If Metric) (Optional) Available with Expansion Module Installation – MacDon Part No. B4666. Revision A Form 169552 / 169554 / 169555...
  • Page 38 OPERATOR’S STATION ENGINE RUNNING / HEADER ENGAGED DRAPER HEADER / INDEX SWITCH OFF (Scroll Through Display with CDM Switch or GSL Switch) DISPLAY (Lower or Upper Line) DESCRIPTION #####.# ENGINE HRS Total Engine Operating Time. #####.# HEADER HRS Total Header Operating Time. ##.# ACRES/HOUR Actual Cutting Rate In Acres (Hectares) / Hour.
  • Page 39 OPERATOR’S STATION ENGINE RUNNING / HEADER ENGAGED DRAPER HEADER / INDEX SWITCH ON (Scroll Through Display with CDM Switch or GSL Switch) DISPLAY (Lower or Upper Line) DESCRIPTION #####.# ENGINE HRS Total Engine Operating Time. #####.# HEADER HRS Total Header Operating Time. ##.# ACRES/HOUR Actual Cutting Rate In Acres (Hectares) / Hour.
  • Page 40 OPERATOR’S STATION MISCELLANEOUS OPERATIONAL INFORMATION DISPLAY (Upper Line) DESCRIPTION Indicates Left Turn When Is Pressed On < LEFT TURN ■ CDM. Indicates Left Turn When Is Pressed On ■ RIGHT TURN > CDM. Indicates Hazard Warning Lights Are ON When ■...

  • Page 41: Cab Display Module (Cdm) Warnings/Alarms

    OPERATOR’S STATION 5.18.4 CAB DISPLAY MODULE (CDM) WARNINGS/ALARMS The CDM displays warnings and sounds alarms to notify the Operator of abnormal windrower status at startup when the ignition is turned ON, and at engine operating speeds above 500 rpm. 5.18.4.1 Engine Warning Lights CAUTION ENGINE PREHEAT Illuminates Yellow...
  • Page 42 OPERATOR’S STATION 5.18.4.2 Display Warnings DISPLAY WARNINGS Informs Operator of Abnormal Windrower Conditions See Table Below DISPLAY WARNINGS AND ALARMS - ENGINE/TRANSMISSION DISPLAY ALARM TONE DESCRIPTION Continuous Loud Tone Until Oil Low Engine Oil Pressure. ENGINE OIL PRESSURE  Pressure Is Regained. Accompanied By Warning Lights.
  • Page 43 OPERATOR’S STATION DISPLAY WARNINGS AND ALARMS - WINDROWER DISPLAY ALARM TONE DESCRIPTION Interlock Switch Not Closed With CENTER STEERING Beeps At 2 Per Second Key ON / Engine OFF. Header Switch Is In ON Position DISENGAGE HEADER None  When Ignition Switch Turned ON. HEADER DISENGAGED None Normal...

  • Page 44: Cab Display Module (Cdm) Programming

    Most functions have been pre- following pages. programmed at the factory, but can be changed by the Operator if required. NOTE Contact your MacDon Dealer Proceed as follows to program the CDM: information regarding software updates to IMPORTANT the electronic modules. Header...
  • Page 45 OPERATOR’S STATION DETAILED PROGRAMMING INSTRUCTIONS (Key On / Engine Running or Not / Header Disengaged). (Press PROGRAM and SELECT on CDM to enter Programming Mode). NOTE: ENGINE MUST BE RUNNING TO CALIBRATE SENSORS. Programming Menu Flow Chart C x x x T R A C T O R S E T U P ? If "NO"...
  • Page 46 OPERATOR’S STATION C x x x || S E T C O N T R O L L O C K S ? If "NO" then jump to: M x x x || N O / Y E S V I E W C O N T R O L L O C K S ? C x x x || D R A P E R...
  • Page 47 OPERATOR’S STATION C x x x || C D M B U Z Z E R V O L U M E The "arrow" keys are used to change the CDM M x x x || ▂ ▂ ▃ ▅ ▆ ▇ buzzer volume, CDM backlighting or the CDM C x x x || C D M B A C K L I G H T I N G...
  • Page 48 OPERATOR’S STATION C x x x D I A G N O S T I C M O D E ? If "NO" then jump to: M x x x N O / Y E S T R A C T O R S E T U P ? C x x x || V I E W E R R O R...
  • Page 49 OPERATOR’S STATION C x x x || S E N S O R I N P U T M x x x || H D R H E I G H T S E N S O R If a sensor has been disabled "SENSOR" will be flashing in the area where the input reading would C x x x || S E N S O R I N P U T...

  • Page 50: Setting Guidelines

    OPERATOR’S STATION 5.18.6 SETTING GUIDELINES 5.18.6.1 Pressure Settings SUGGESTED WINDROWER PRESSURE OVERLOAD WARNING DIFFERENTIAL RELIEF HEADER APPLICATION/SYSTEM SETTING SETTING MODEL psi (kPa) psi (kPa) Reel / Draper Pressure 3000 (20684) 3500 (24132) D-SERIES A-SERIES Knife / Conditioner Pressure 4000 (27579) 4500 (31026) 5.18.7 ENGINE ERROR CODES The CDM displays “Error Codes”...

  • Page 51: Operation

    WINDROWER OPERATION 6.2 SYMBOL DEFINITIONS 6 OPERATION The following symbols are used to depict functions or reactions at the various instruments 6.1 OWNER/OPERATOR and controls. RESPONSIBILITIES Learn the meaning of these symbols before operating the windrower. CAUTION 6.2.1 ENGINE FUNCTIONS It is your responsibility to read and •...

  • Page 52: Windrower Operating Symbols

    WINDROWER OPERATION 6.2.2 WINDROWER OPERATING SYMBOLS 6.2.3 HEADER FUNCTIONS Windshield Header Tilt Turn Signals Program Wiper Hazard Seat Height Header Header Index Warning Lights Down Seat Height Forward Return To Cut Header Up Down Seat Fore Conveyor/Auger Header Tilt Neutral and Aft Speed Down...

  • Page 53: Windrower Operation

    WINDROWER OPERATION Check excessive vibration • 6.3 WINDROWER OPERATION unusual noises. If there is any indication of trouble, shut down and inspect the 6.3.1 OPERATIONAL SAFETY machine. Follow proper shutdown procedure. Refer to Section 6.3.5.3 Follow these safety precautions: Shutdown. Operate only in daylight or good artificial •...

  • Page 54: Pre-Season Check

    WINDROWER OPERATION TEMPERATURE CONTROL 6.3.3 PRE-SEASON CHECK Controls Cab Temperature INCREASE - Clockwise a. Perform the following safety checks at the DECREASE - Counter Clockwise beginning of each operating season: BLOWER SWITCH CAUTION Controls Blower Speed OFF / LOW / MEDIUM / HIGH Review the Operator's Manual to refresh •...

  • Page 55: Engine Operation

    WINDROWER OPERATION 6.3.5 ENGINE OPERATION 6.3.5.1 Starting DANGER Avoid possible injury or death from a • runaway machine. This machine has safety devices which • allow the engine to start only when the ground speed lever is in N-DETENT, the steering wheel is locked in the NEUTRAL position, and the header drive switch is position.
  • Page 56 WINDROWER OPERATION 3. Grid heater light (F) on CDM will cycle ON / CAUTION OFF / ON after 2 seconds for a pre-set length of time. The operating period for the glow plug light will change depending engine Be sure the area is clear of other persons, temperature.
  • Page 57 WINDROWER OPERATION 6.3.5.2 Engine Intermediate Speed Control 6.3.5.4 Fueling (ISC) WARNING This is useful when operating loads are reduced such as in light crop conditions that do not require the maximum engine rpm. Reduced engine speed lowers fuel consumption, noise levels, and exhaust emissions, in addition to reducing engine wear.
  • Page 58 WINDROWER OPERATION 6.3.5.5 Engine Temperature 6.3.5.7 Electrical The normal engine operating temperature range INDICATED IGNITION ENGINE READING CONDITION 13.8 - 15.0 Normal. ENGINE TEMP XXX°F > 16.0 Regulator Out of Adjustment. See Note. Running Alternator Not < 12.5 Working or Regulator Out of See Note.

  • Page 59: Driving The Windrower

    WINDROWER OPERATION CAUTION 6.3.6 DRIVING THE WINDROWER WARNING • With the engine running, moving the ground speed lever out of N-DETENT unlocks steering. Any movement of Before starting engine, securely fasten your steering wheel will then cause the seat belt, and ensure Trainer’s seat belt is machine to move, even if the ground fastened (if occupied).
  • Page 60 WINDROWER OPERATION Avoid inclines, ditches and fences. • Do not rapidly accelerate or decelerate • when turning Reduce speed before turning, crossing • slopes, or travelling over rough ground. Do not allow anyone to stand behind the • machine while operating. Foreign objects may be forcibly ejected.
  • Page 61 WINDROWER OPERATION 6.3.6.2 Operation 6.3.6.2.1 Reverse WARNING Back up slowly. Steering is opposite to normal when reversing. Hold steering wheel at the bottom, and turn wheel in direction you want the rear of the machine to travel. a. Place GSL (A) in N-DETENT. b.
  • Page 62 WINDROWER OPERATION 6.3.6.3 Spin Turn Hydrostatic steering gives Operator significantly more manoeuvrability than mechanical steering. CAUTION Be sure area is clear before making turns. Although windrower pivots "on the spot", the ends of header travel faster, and in a large arc.

  • Page 63: Adjustable Caster Tread Width

    WINDROWER OPERATION 6.3.7 ADJUSTABLE CASTER TREAD WIDTH The rear casters can be adjusted to a narrow tread width to allow loading and shipping without having to remove them. A narrow tread width also suits smaller headers by allowing more space to the uncut crop, and provides more maneuverability around poles, irrigation inlets, or other obstacles.
  • Page 64 WINDROWER OPERATION d. Position bracket (A), and install bolts (B). The two shorter bolts are installed at the back inboard locations. e. Install bottom bolts (C). Tighten bolts as follows: 1. Snug bottom bolts (C). 2. Tighten and torque back bolts (B) to 330 ft∙lbf (447 N∙m).

  • Page 65: Transporting

    If width of attached header impedes other • properly. vehicle traffic, remove header, and install 2. Clean all reflective surfaces and slow a MacDon approved weight box. moving vehicle (SMV) emblems. 3. Adjust interior rear view mirror, and clean CAUTION windows.
  • Page 66 With header removed, steering control is • reduced if weight is not added to drive wheels. If you must drive the windrower without header or MacDon weight system: Operate in low speed range. • Do not exceed 1500 rpm engine •...
  • Page 67 The windrower can be used to tow a MacDon Harvest Header with the Slow Speed Transport option installed, provided the Weight Box option...
  • Page 68 WINDROWER OPERATION 6.3.8.2.1 From Field to Transport Mode a. Set header on the ground (“field position”). DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine. b.
  • Page 69 WINDROWER OPERATION 2. Release safety lock on the header lift 1. Drive windrower so that windrower lift arms cylinders. are positioned into the weight box pockets. 3. Lower header down onto the transport 2. Raise lift arms slightly. wheels. 3. Stop engine, and remove key. 4.
  • Page 70 WINDROWER OPERATION 3. If the tow-bar (A) is too far from the drawbar m. Attach tow-bar to windrower. (B): M105 transport drawbar provides i. Remove pin (C), lift the drawbar support approximately 12 in. (300 mm) of fore-aft (D) until the tow-bar clevis aligns, and movement to ease the attachment of a towed then install the drawbar pin (E).
  • Page 71 WINDROWER OPERATION Before moving the machine: double check that all pins are secure, the drawbar and hitching components are not showing signs of damage, and that all safety equipment is installed and fully functional. n. Connect safety chain (G) through the slot (H) in drawbar support, and securely attach the hook (J) to the chain.
  • Page 72 WINDROWER OPERATION 6.3.8.2.2 From Transport Mode To Field Operation DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine. a. Shut down windrower, and remove key. d.
  • Page 73 WINDROWER OPERATION m. Start engine, and lower header to ground. Continue to retract lift cylinders so that member IMPORTANT (N) lifts off link (O). To prevent damage to the lift system when n. Remove temporary lift pins (P) from lift arms, lowering header lift linkages without a and install pins into storage holes in weight box.

  • Page 74: Towing The Windrower

    WINDROWER OPERATION IMPORTANT 6.3.9 TOWING THE WINDROWER Failure to disengage final drives before towing will result in serious transmission In emergency situations (for example, towing out damage. of a field or into a shop), windrower may be towed without a trailer, providing the following IMPORTANT precautions are followed: Do not exceed 16 mph (26 km/h) when...

  • Page 75: Storage

    Check for broken components, and order 6.3.10 STORAGE replacements from your MacDon Dealer. Attention to these items right away will save time At the end of each operating season: and effort at beginning of next season. a. Clean the windrower thoroughly.

  • Page 76: Header Operation

    HEADER OPERATION - GENERAL 6.4 HEADER OPERATION The M105 Windrower is designed to use the MacDon A-Series Auger Header, and D50 and D60 Series Rigid Draper Headers (up to 35 FT), with or without a Hay Conditioner. This section describes the attachment and...

  • Page 77: Header Flotation

    HEADER OPERATION - GENERAL 6.4.2.2 Float Adjustment 6.4.2 HEADER FLOTATION The float adjustment uses drawbolts to change Float is intended for cutting crops that require the tension on the springs in the lift linkages. the cutterbar to be in contact with the ground. a.
  • Page 78 HEADER OPERATION - GENERAL FORCE TO LIFT CUTTERBAR AT HEADER ENDS WITH LIFT CYLINDER FULLY RETRACTED Auger 75 - 85 lbf (335 - 380 N) 75 - 85 lbf (335 - 380 N) Draper with Stabilizer/Transport Wheels raised (if equipped). b.

  • Page 79: Levelling

    HEADER OPERATION - GENERAL 4. Place wooden blocks under header 6.4.3 LEVELLING cutterbar and legs. The windrower linkages are factory-set to provide the proper level for the header, and should not normally require adjustment. If the header is not level, perform the following checks prior to adjusting the leveling linkages.

  • Page 80: Header Drive

    Operator to establish settings for each crop condition. This feature requires that an optional module has been installed, either at the factory or at your MacDon Dealer. IMPORTANT Changing header angle will affect flotation slightly because it has the effect of making the header lighter or heavier.
  • Page 81 HEADER OPERATION - GENERAL Change header angle as follows: HYDRAULIC CENTER-LINK (OPTIONAL) HEADER d. Periodically check the operation of the hook TILT UP locking mechanism, and ensure that it is working properly as follows: HEADER TILT DOWN 1. If header attached windrower, disconnect center-link hook from header by...

  • Page 82: Cutting Height

    HEADER OPERATION - GENERAL 6.4.6.1 Return To Cut (Optional) The monitoring system assists the Operator in maintaining the desired cutting height with the optional RETURN TO CUT feature that can be turned OFF or ON with a switch on the CDM. The RETURN TO CUT feature enables the Operator to have the header return to a pre-selected cutting height and angle.

  • Page 83: Swath Roller Operation

    HEADER OPERATION - GENERAL b. Use the RETURN TO CUT feature as follows: 3. Press SELECT. TRACTOR SETUP? is displayed on upper line. IMPORTANT 4. Press , then SELECT. SET KNIFE Ensure the header is engaged, and the SPEED? is displayed. RETURN TO CUT switch is illuminated.

  • Page 84: D Series Header Operation

    RH side. 6.5.1 CONFIGURE HYDRAULICS If necessary, obtain the following kits from your MacDon Dealer, and install them in accordance The M105 windrower must be fitted with a with the instructions supplied with the kits. draper...

  • Page 85: Header Attachment

    HEADER OPERATION - D SERIES the area. Locate boot (D) on lift linkage (E) and re-install pin (C). Pin may be installed from either side of boot. g. Secure pin (C) with hairpin. h. Repeat for opposite side. 6.5.3 HEADER ATTACHMENT a.
  • Page 86 HEADER OPERATION - D SERIES b. Start engine, and activate HEADER DOWN button on the GSL to fully retract header lift cylinders. IMPORTANT If the center link is too low, it may contact the header as the windrower approaches the header for hook-up. c.
  • Page 87 HEADER OPERATION - D SERIES d. Slowly drive windrower forward so that boots (D) enter header legs (K). Continue to drive slowly forward until lift linkages contact support plates in the header legs, and header nudges forward. e. Ensure that lift linkages are properly engaged in header legs, contacting support plates.
  • Page 88 HEADER OPERATION - D SERIES MECHANICAL LINK g. If engine is not running, start engine, and press HEADER UP switch to raise header to maximum WARNING height. NOTE Stop windrower engine, and remove key If one end of the header does not raise before making adjustments to machine.
  • Page 89 HEADER OPERATION - D SERIES h. Cylinder stops are located on both header lift cylinders on the windrower. Engage lift cylinder stops on both lift cylinders as follows: 1. Stop engine, and remove key from ignition. 2. Pull lever (P), and rotate toward header to release and lower cylinder stop (Q) onto cylinder.
  • Page 90 HEADER OPERATION - D SERIES WARNING Stop windrower engine, and remove key before making adjustments to machine. A child or even a pet could engage the drive. Install pin (F) through header leg, (engaging U- bracket in lift linkage) on both sides, and secure with hairpin.

  • Page 91: Header Position

    HEADER OPERATION - D SERIES 6.5.4 HEADER POSITION Refer to Section 6.4 HEADER OPERATION for procedures for controlling header height, header tilt, and float. 6.5.5 REEL FORE-AFT POSITION REEL FORWARD REEL AFT Press and hold the switch for the desired fore or •...

  • Page 92: Reel Speed

    This feature requires that an optional module has been installed, either at the factory or at your MacDon Dealer. To use this feature, set the Minimum Reel Speed, and set the Reel Index as follows: a. Set Reel Minimum Speed...
  • Page 93 HEADER OPERATION - D SERIES Example: Windrower is operating at 8 mph with HEADER INDEX ON and set at 5.5. Display shows: 13.5 5.5 REEL IND where 13.5 (8+5.5) is the reel speed in mph, and 5.5 is the HEADER INDEX setting. Windrower speed drops to 7.5 mph at same HEADER INDEX setting.

  • Page 94: Draper Speed

    HEADER OPERATION - D SERIES a. Set Draper Minimum Speed: 6.5.8 DRAPER SPEED IMPORTANT Draper speed affects the orientation of stalks in Windrower can be moving but must be the windrow. Faster draper speeds tend to form less than minimum reel speed. herringbone or dovetail configurations.
  • Page 95 HEADER OPERATION - D SERIES 6.5.8.2 Draper Speed Independent of Ground Example: Speed Windrower is operating at 8 mph with HEADER Set the speed of the draper independently of INDEX ON and set at 1.5. Display shows: ground speed as follows: 9.5 1.5 DRAP INDX NOTE where 9.5 (8+1.5) is the draper speed in mph,...

  • Page 96: Knife Speed

    HEADER OPERATION - D SERIES a. Determine the knife speed as follows if the 6.5.9 KNIFE SPEED machine is not equipped with the optional module: The ideal cutting speed of the knife should be such that a clean cut is achieved. Crop types CAUTION and conditions usually influence the knife and forward speeds.

  • Page 97: Deck Shift (Optional)

    HEADER OPERATION - D SERIES c. If required, adjust knife speed as follows: 6.5.10 DECK SHIFT (OPTIONAL) DANGER The hydraulic deck shift option allows the Operator to control deck position and draper Stop engine and remove key from ignition rotation from the Operator’s station. before leaving Operator's seat for any It enables crop delivery from left side, center, or reason.
  • Page 98 HEADER OPERATION - D SERIES 6.5.11 HEADER DETACHMENT HEADER UP HEADER HEADER TILT UP TILT DOWN HEADER DOWN h. Remove pin from location (D) to disengage float springs, and insert in storage hole (E). Secure with lynch pin. d. Raise header fully with the HEADER UP switch IMPORTANT on the GSL.
  • Page 99 HEADER OPERATION - D SERIES the link lift cylinder with REEL UP switch on GSL to disengage the center-link from the header. n. Slowly back windrower away from header. NOTE If hay conditioner is installed, watch clearances on both sides. MECHANICAL LINK Disconnect reel hydraulics (H), and store on bracket at windrower LH side.
  • Page 100 HEADER OPERATION - D SERIES Re-install pin (A) into header leg, and secure with hairpin. Revision A Form 169552 / 169554 / 169555...

  • Page 101: A Series Header Operation

    HEADER OPERATION - A SERIES CAUTION 6.6 A SERIES HEADER OPERATION Check to be sure all bystanders have cleared HEADER UP 6.6.1 HEADER ATTACHMENT HEADER HEADER TILT UP TILT DOWN HEADER DOWN the area. b. Start the engine, and activate HEADER DOWN button on the GSL to fully retract header lift cylinders.
  • Page 102 HEADER OPERATION - A SERIES d. Connect center-link as follows: MECHANICAL LINK HEADER UP HEADER HEADER TILT UP TILT DOWN HEADER DOWN 2. Activate HEADER TILT cylinder switches on 1. Loosen nut (F), and rotate barrel (G), to GSL to extend or retract center-link cylinder adjust length so that other end lines up with so that the hook lines up with the header header bracket.
  • Page 103 HEADER OPERATION - A SERIES Engage lift cylinder stops on both lift cylinders. Refer to Section 6.4.1 Header Lift Cylinder Stops. k. Remove pin (L) from “storage position” in linkage, and insert in hole (M) to engage float springs. Secure with lynch pin. Disengage lift cylinder stops.

  • Page 104: Header Detachment

    HEADER OPERATION - A SERIES 6.6.2 HEADER DETACHMENT HEADER UP HEADER HEADER TILT UP TILT DOWN HEADER DOWN d. Lower stand (C) by pulling pin (D), inverting stand, and re-locating on bracket. Re-insert pin a. Raise the header fully with the HEADER UP (D), and secure with hairpin.
  • Page 105 HEADER OPERATION - A SERIES h. Disconnect center-link as follows: 2. Lift hook release (L) and lift hook (M) off header pin. MECHANICAL LINK 1. Loosen nut (G), and rotate barrel (H) to relieve load on link. Disconnect header drive hydraulics (N) and electrical harness (O).

  • Page 106: Auger Speed

    HEADER OPERATION - A SERIES 6.6.3.2 A30-S and A30-D Headers 6.6.3 AUGER SPEED On A30 Series auger headers, the auger speed CAUTION is fixed to the knife speed. NOTE Check to be sure all bystanders have cleared The auger speed can be independently the area.

  • Page 107: Reel Speed

    HEADER OPERATION - A SERIES 6.6.4 REEL SPEED ENGAGE HEADER 6.6.4.1 A30-S and A30-D Headers The reel speed is fixed to the auger speed and HEADER INDEX to the knife speed. Both can be changed by SWITCH - OFF installing alternate drive sprockets. Refer to your Auger Header Operator’s Manual.

  • Page 108: Knife Speed

    HEADER OPERATION - A SERIES a. Determine the knife speed as follows if the 6.6.5 KNIFE SPEED machine is not equipped with the optional module: The ideal cutting speed of the knife should be such that a clean cut is achieved. Crop types CAUTION and conditions usually influence the knife and forward speeds.
  • Page 109 HEADER OPERATION - A SERIES c. If required, adjust knife speed as follows: DANGER Stop engine and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine. 1. Shut down engine. 2.

  • Page 110: Maintenance And Servicing

    Wear protective shoes with slip-resistant Instruction Manual and Parts Catalog that are • soles, a hard hat, protective glasses or available from your MacDon Dealer. 7.1 PREPARATION FOR SERVICING WARNING To avoid personal injury, before servicing adapter/header or opening drive covers: goggles and heavy gloves.
  • Page 111 MAINTENANCE AND SERVICING for cleaning purposes. These materials may be toxic and/or flammable. Form 169552 / 169554 / 169555 Revision A...

  • Page 112: Maintenance Specifications

    MAINTENANCE AND SERVICING 7.3.1.2 Metric Bolts 7.3 MAINTENANCE SPECIFICATIONS STD COARSE BOLT TORQUE* 7.3.1 RECOMMENDED TORQUES BOLT 10.9 DIA. "A" The tables shown below give correct torque lbf∙ft N·m lbf∙ft N·m values for various bolts and capscrews. • Tighten all bolts to the torques specified in chart unless otherwise noted throughout this manual Check tightness of bolts periodically, using...
  • Page 113 MAINTENANCE AND SERVICING 7.3.1.3 Flare Type Hydraulic Fittings 7.3.1.4 O-Ring Boss (ORB) Hydraulic Fittings FITTING LOCKNUT FLARE WASHER O-RING GROOVE SEAT BODY FLARESEAT a. Check flare and flare seat for defects that might cause leakage. b. Align tube with fitting before tightening. a.
  • Page 114 MAINTENANCE AND SERVICING a. Check components to ensure that the sealing 7.3.1.5 O-Ring Face Seal (ORFS) Hydraulic surfaces and fitting threads are free of burrs, Fittings nicks, and scratches, or any foreign material. b. Apply lubricant (typically Petroleum Jelly) to O-ring and threads.

  • Page 115: Recommended Fuel, Fluids And Lubricants

    MAINTENANCE AND SERVICING 7.3.2.3 Lubricants 7.3.2 RECOMMENDED FUEL, FLUIDS AND LUBRICANT SPEC / DESCRIPTION LUBRICANTS SAE Multi-Purpose. 7.3.2.1 Fuel As Required High Temperature Extreme Unless Pressure (EP2) Performance Grease Use good quality diesel fuel from a reputable Otherwise With 1% Max Molybdenum supplier in your vehicle.

  • Page 116: Conversion Chart

    MAINTENANCE AND SERVICING 7.3.3 CONVERSION CHART INCH-POUND UNITS SI UNITS (METRIC) QUANTITY FACTOR UNIT NAME ABBR. UNIT NAME ABBR. Area acres acres x 0.4047 = hectares gallons per minute (US) gpm (US) x 3.7854 = Flow liters per minute L/min gallons per minute (Imp) x 4.5460 = Force...

  • Page 117: Engine Compartment Hood

    MAINTENANCE AND SERVICING c. Open the hood at the highest position as 7.4 ENGINE COMPARTMENT HOOD follows: 1. Open hood to lowest position. The engine hood has two open positions: lowest position general • maintenance such as checking and adding fluid, servicing the cooling box, etc.

  • Page 118: Maintenance Platform

    MAINTENANCE AND SERVICING 7.5 MAINTENANCE PLATFORM 7.5.2 OPENING/CLOSING PLATFORM FOR MAJOR SERVICING A swing away platform/stair is provided for access to the Operator’s station and engine bay To improve access to the hydraulics plumbing, maintenance. the platform can be swung away from the windrower.

  • Page 119: Lubricating The Windrower

    MAINTENANCE AND SERVICING Recommended Lubricant: CAUTION LUBRICANT SPEC DESCRIPTION Do not stand on the platform in the unlocked High Temperature position. It is unstable and may result in a Extreme Pressure fall. (EP2) Performance With Required e. Close platform as follows: Grease Multi- 1% Max...
  • Page 120 MAINTENANCE AND SERVICING Lubrication Points (cont’d) High Temperature Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2). Lithium Base. TOP LINK - TWO FITTINGS (BOTH SIDES) WALKING BEAM PIVOT FORMED CASTER WHEEL BEARING 1 PLACE (BOTH WHEELS) CASTER PIVOT (BOTH SIDES) FORKED CASTER SPINDLE BEARINGS...

  • Page 121: Operator's Station

    MAINTENANCE AND SERVICING d. With the windrower moving at more than 5 mph (8 km/h): 7.7 OPERATOR’S STATION 1. Stand up out of the seat. 7.7.1 SEAT BELTS 2. The CDM beeps once and displays “NO OPERATOR” on the lower line. a.

  • Page 122: Gsl Adjustments

    MAINTENANCE AND SERVICING The Neutral Start Switch should also be fully 7.7.3 GSL ADJUSTMENTS compressed. If the cable is too tight, it will prevent the Neutral Start Switch from fully 7.7.3.1 GSL Lateral Movement compressing, and prevent proper engagement of pintle arm. DANGER Adjust the cable tension as follows: a.
  • Page 123 MAINTENANCE AND SERVICING 7.7.3.3 GSL Position The GSL should be centered fore-aft (A) in the N-DETENT slot when the steering wheel is centered and locked. If necessary, adjust as follows: IMPORTANT Neutral Interlock must properly adjusted before adjusting GSL position. a.

  • Page 124: Steering Adjustments

    MAINTENANCE AND SERVICING 7.7.4 STEERING ADJUSTMENTS If steering rod bolts (A) are loose: 7.7.4.1 Steering Link Pivots Perform the following checks annually: DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine.

  • Page 125: Neutral Start Switch

    MAINTENANCE AND SERVICING g. If steering link bolts (E) are loose: 7.7.5 NEUTRAL START SWITCH The Neutral Start Switch (A) must be closed before the engine can be started. The switch is closed when the Neutral Interlock on the pump is activated by positioning the GSL into N-DETENT, and locking the steering wheel in CENTER position.

  • Page 126: Hvac System

    MAINTENANCE AND SERVICING c. Direct compressed air (100 psi (700 kPa) 7.7.6 HVAC SYSTEM maximum) through filter in opposite direction of air flow arrows. 7.7.6.1 Fresh Air Intake Filter d. Wash filter as required: The fresh air filter is located under the cab roof 1.
  • Page 127 MAINTENANCE AND SERVICING 7.7.6.2 Return Air Filter 7.7.6.3 A/C Condenser The return air filter is located behind the The air conditioning condenser should be Operator’s seat on the cab wall, and should be cleaned daily with compressed air, and more serviced every 100 hours as follows: frequent cleaning may be necessary in severe conditions.
  • Page 128 Compressor Servicing cover (J), and remove the cover. a. Refer to Section 7.8.10.2 A/C Compressor Belt WARNING Replacement for belt replacement procedures. b. See your MacDon Dealer or your Technical To avoid cuts from evaporator fins, do not Service Manual other servicing use bare hands to brush away clogs.

  • Page 129: Engine

    Open engine compartment hood to lowest Engine inspection should be performed by your position. Section ENGINE MacDon Dealer. COMPARTMENT HOOD. Refer to your Engine Manual for further information. (Owner’s Manual QSB4.5 and QSB6.7 Engine Cummins # 4021531 supplied with your machine).

  • Page 130: Oil Level

    MAINTENANCE AND SERVICING g. Add oil as follows if level is below the LOW 7.8.3 OIL LEVEL mark: One U.S. qt. (1 liter) is will raise the level from LOW to HIGH. Check engine oil level frequently, and watch for any signs of leakage.

  • Page 131: Changing Oil And Oil Filter

    MAINTENANCE AND SERVICING Screw the new filter onto the filter mount until 7.8.4 CHANGING OIL AND OIL FILTER the gasket contacts the filter head. k. Tighten the filter an additional ½ to ¾ turn by NOTE hand. The engine should be warm prior to changing the oil.

  • Page 132: Air Intake System

    MAINTENANCE AND SERVICING 7.8.5.1 Air Filter Servicing 7.8.5 AIR INTAKE SYSTEM IMPORTANT DANGER Do not run engine with air cleaner disconnected or disassembled. Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine.
  • Page 133 MAINTENANCE AND SERVICING g. To remove the safety element (L), pull it out of the canister. h. Insert new safety filter element (L) into canister, d. Check aspirator duct opening (J) for obstructions seal first, and push until seal is seated inside or damage.
  • Page 134 MAINTENANCE AND SERVICING m. Inspect the air intake piping for damage, cracked 7.8.5.2 Filter Element Cleaning hoses, loose clamps, etc. Repair or replace damaged parts, and tighten loose clamps. IMPORTANT filter element cleaning recommended possible degradation of the element material. If cleaning is performed, there are several risks involved,...

  • Page 135: Fuel System

    MAINTENANCE AND SERVICING e. Attach lower hose to filter, and secure both 7.8.6 FUEL SYSTEM hoses with tension clamps (B). 7.8.6.1 Fuel Tank Venting 7.8.6.2 Fuel Filters The fuel tank is vented by a hose that is connected to the filler tube. The hose is connected to a filter that should be changed annually.
  • Page 136 MAINTENANCE AND SERVICING c. Change secondary filter (D) as follows: Change both filters as follows every 500 hours of operation: a. Close fuel supply valve (E) under fuel tank. b. Change primary filter (C) as follows: 1. Clean around the filter head (J). 2.
  • Page 137 MAINTENANCE AND SERVICING 7.8.6.3 Draining Fuel Tank Draining the fuel tank is necessary to remove old or contaminated fuel. DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine.
  • Page 138 MAINTENANCE AND SERVICING WARNING 7.8.6.4 Separator The fuel pump high-pressure fuel lines and fuel rail contain extremely high pressure fuel. Never loosen any fittings. Personal injury and property damage can result. IMPORTANT Bleeding fuel system recommended nor is it required. Manual priming will be required if: The fuel filter is replaced.

  • Page 139: Engine Cooling System

    MAINTENANCE AND SERVICING 7.8.7 ENGINE COOLING SYSTEM The engine cooling system is designed to maintain the engine operating temperature within the specified operating range. NOTE Anti-freeze is essential in any climate. It broadens the operating temperature range by lowering the coolant freezing point, and by raising its boiling point.
  • Page 140 MAINTENANCE AND SERVICING 7.8.7.2 Radiator Cap 7.8.7.3 Changing Coolant Coolant should be drained, and the system WARNING flushed and filled with new coolant every 2000 hours, or 2 years. avoid personal injury from • Change coolant, and flush the system as coolant, do not turn radiator cap until follows: engine has cooled.
  • Page 141 MAINTENANCE AND SERVICING k. Start engine, turn TEMPERATURE CONTROL knob to HIGH. Run engine until normal operating temperature is reached. Stop engine, and drain water out before rust or sediment settles. See steps d. to h. m. Close drain valves, and fill system with a solution of clean water and a heavy duty radiator cleaner.

  • Page 142: Gearbox

    MAINTENANCE AND SERVICING b. Add lubricant as follows: 7.8.8 GEARBOX 1. Raise engine compartment hood to highest position. Section ENGINE 7.8.8.1 Lubricant Level COMPARTMENT HOOD. CAUTION Park on a flat, level surface, header on the ground and the ground speed lever in N-DETENT position.
  • Page 143 MAINTENANCE AND SERVICING 7.8.8.2 Changing Lubricant Change gearbox lubricant after the first 50 hours, and then at every 500 hours as follows: NOTE The engine should be warm prior to changing the oil. a. Stop engine, and remove key. b. Place a 1 U.S. gallon (4 liters) drain pan under the gearbox.

  • Page 144: Exhaust System

    MAINTENANCE AND SERVICING 7.8.9 EXHAUST SYSTEM CAUTION To avoid burns, do not touch muffler when engine running, before allowing sufficient cooling time after shut-down exhaust system requires regular maintenance, should inspected periodically as follows: a. Open engine compartment hood to highest position.

  • Page 145: Belts

    MAINTENANCE AND SERVICING 7.8.10 BELTS 7.8.10.2 A/C Compressor Belt Replacement a. Shut down engine, open engine DANGER compartment access hood to lowest position. Refer to illustration opposite. Stop engine, and remove key from ignition b. Loosen compressor mounting hardware (B), and before leaving Operator's seat for any push compressor “towards”...

  • Page 146: Engine Speed

    MAINTENANCE AND SERVICING g. Remove belt in order 1 - 2 - 3 as shown. Route fan belt around fan, and remove belt. h. Install new belt (D) around fan, and onto pulleys in order 3 - 2 - 1. Insert the drive end of a ½...

  • Page 147: Cooling Box

    MAINTENANCE AND SERVICING 7.9 COOLING BOX 7.9.1 COOLING BOX SCREEN The cooling box screen is equipped with an automatic cleaning device that vacuums the screen by means of two rotors. They only operate when the engine is running. The rotors are electrically driven, and the suction is provided by the engine cooling fan.

  • Page 148: Rotor To Screen Clearance

    MAINTENANCE AND SERVICING 7.9.2 ROTOR TO SCREEN CLEARANCE 0.04 - 0.32 in. (1 - 8 mm) c. Close screen access door (F), and engage latch (G). d. Lower engine compartment hood. a. Check clearance between trailing edge of rotor (A) and the screen. It should be .04 - .32 inches (1 - 8 mm) at all locations when rotating.

  • Page 149: Cooling Box Maintenance

    MAINTENANCE AND SERVICING 7.9.3 COOLING BOX MAINTENANCE The radiator and oil cooler should be cleaned daily with compressed air. More frequent cleaning may be necessary in severe conditions. The charge air cooler and air conditioning condenser may also be cleaned at the same time.
  • Page 150 MAINTENANCE AND SERVICING h. Clean radiator (O) through access holes in cooling box with compressed air. Lift latch (K), and open access door (L) at left side of cooling box. Clean oil cooler/A/C condenser (P), charge air cooler (Q), and cooling box (S) with compressed air.
  • Page 151 MAINTENANCE AND SERVICING o. Close screen door (B) until latch engages pin (A). p. Lower hood, and hood latch will lock the hood. Close side access door (G), and lock with lever (F). m. Close door (N), secure with wing-nut (M). n.

  • Page 152: Electrical System

    MAINTENANCE AND SERVICING WARNING 7.10 ELECTRICAL SYSTEM Gas given off by • 7.10.1 BATTERIES battery electrolyte is explosive. Keep all smoking materials, sparks and flames away from batteries. Follow proper charging and boosting • procedures given in this section. Ventilate when charging in enclosed •...
  • Page 153 MAINTENANCE AND SERVICING 7.10.1.1 Maintenance CAUTION Do not attempt to service battery unless you have the proper equipment and experience to perform the job. Have it done by a qualified Dealer. a. Check battery charge once a year, and more often if operating in cold weather.
  • Page 154 MAINTENANCE AND SERVICING 7.10.1.2 Charging 7.10.1.3 Boosting A twelve volt battery can be connected in CAUTION parallel (+ to +) with the windrower battery. Use heavy-duty battery cables. Ventilate the area where batteries are • being charged. CAUTION Do not charge a frozen battery. Warm to •...
  • Page 155 MAINTENANCE AND SERVICING 7.10.1.4 Adding Electrolyte WARNING Keep all smoking materials, sparks and • flames away from electrolyte container battery, given electrolyte is explosive. c. Attach one end of battery cable to positive terminal (A) of booster battery, and other end to positive terminal (B) of windrower batteries.
  • Page 156 MAINTENANCE AND SERVICING c. Remove red plastic cover from positive cable 7.10.1.5 Replacing Battery clamps (A). Loosen clamps, and remove cable from batteries. CAUTION d. Loosen clamps (B) on negative terminals, and remove cable from batteries. Do not attempt to service battery unless you e.
  • Page 157 MAINTENANCE AND SERVICING 7.10.1.6 Preventing Electrical System Damage a. Carefully observe polarity when attaching booster battery. b. Do not short across battery or alternator terminals, or allow battery positive (+) cable or alternator wire to become grounded. c. Be sure alternator connections are correct before cables are connected to battery.

  • Page 158: Headlights

    MAINTENANCE AND SERVICING 7.10.2 HEADLIGHTS a. Hold onto hand-holds (A) on the cab front corners, and stand on header anti-slip strips. DANGER b. Adjust lights with screws (B). 7.10.2.2 Bulb Replacement Stop engine, and remove key from ignition before leaving Operator's seat for any reason.

  • Page 159: Field Lights: Forward

    MAINTENANCE AND SERVICING 7.10.3 FIELD LIGHTS: FORWARD DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine. 7.10.3.1 Adjustment Field lights are best adjusted with the machine in the field (or equivalent) to suit Operator preference.

  • Page 160: Flood Lights: Forward

    MAINTENANCE AND SERVICING 7.10.4 FLOOD LIGHTS: FORWARD The forward floodlights are not adjustable. Replace bulbs as follows: a. Shut down engine, and remove key. Turn lights OFF. g. Match slots on new bulb (E) with lugs (G) in optical unit, and insert bulb into unit. h.

  • Page 161: Flood Lights: Rear

    MAINTENANCE AND SERVICING 7.10.5 FLOOD LIGHTS: REAR 7.10.5.2 Bulb Replacement a. Shut down engine, and remove key. Turn lights DANGER OFF. Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine.

  • Page 162: Swath Lights

    MAINTENANCE AND SERVICING 7.10.6 SWATH LIGHTS DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine. The swath lights are not adjustable. Replace bulbs as follows: c.

  • Page 163: Amber Lights

    MAINTENANCE AND SERVICING 7.10.7 AMBER LIGHTS 7.10.8 BEACONS (IF INSTALLED) a. Shut down engine, and remove key. Turn lights a. Shut down engine, and remove key. Turn OFF. beacons OFF. NOTE Hold onto hand-holds on cab front corners, and stand on header anti-slip strips, or stand on maintenance platform when accessing the beacons.
  • Page 164 MAINTENANCE AND SERVICING g. Place retainer over lamp, and pinch tabs to c. Pinch retainer, and remove it from lamp socket. secure retainer to socket. d. Pull lamp out of socket. h. Line up the three lugs (one is longer) in the base with slots in lens, and seat the lens against the e.

  • Page 165: Dome Light

    MAINTENANCE AND SERVICING 7.10.9 DOME LIGHT 7.10.11 TURN SIGNAL INDICATORS a. Shut down engine. If the turn signal indicators on the CDM do not function, contact your Windrower Dealer. b. Remove two screws (A) from plastic lens, and remove lens. c.

  • Page 166: Circuit Breakers And Fuses

    MAINTENANCE AND SERVICING 7.10.12 CIRCUIT BREAKERS AND FUSES 7.10.12.1 Checking/Replacing Fuses DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine. The circuit breakers and fuses are located inside the fuse box that is mounted on the frame on the right side of the windrower.
  • Page 167 MAINTENANCE AND SERVICING 7.10.12.3 Fuse Box Decal Form 169552 / 169554 / 169555 Revision A...
  • Page 168 MAINTENANCE AND SERVICING d. To remove fuse (C), remove two nuts (D), and 7.10.12.4 Main Fuses - 125 Amp pull fuse free from holder. Existing wiring may need to be pulled off the stud first. The 125 amp main fuse holders are located e.

  • Page 169: Hydraulic System

    MAINTENANCE AND SERVICING 7.11.1 OIL LEVEL 7.11 HYDRAULIC SYSTEM Check hydraulic oil level daily as follows: The M105 Windrower hydraulic system provides oil for the windrower drive system, the header DANGER lift, and the drive systems. Stop engine, and remove key from ignition WARNING before leaving Operator's seat for any reason.

  • Page 170: Changing Hydraulic Oil

    MAINTENANCE AND SERVICING 7.11.3 HYDRAULIC OIL COOLER The hydraulic oil cooler is located inside the cooling box behind the radiator. It should be cleaned daily with compressed air. Refer to Section 7.9.3 Cooling Box Maintenance. 7.11.4 HYDRAULIC OIL FILTERS NOTE Change hydraulic oil filters after the first e.

  • Page 171: Header And Reel Hydraulics

    MAINTENANCE AND SERVICING 7.11.5 HEADER AND REEL HYDRAULICS Reduce ground speed to maintain the correct system load and header drive operation. 7.11.5.1 Pressure Compensator Valve NOTE The warning tone is only heard if load The pressure compensator valve is pre-set to be sensor is installed and activated.
  • Page 172 MAINTENANCE AND SERVICING 7.11.5.3 Knife Drive Valve Block 7.11.5.4 Header Drop Rate The header should lower gradually when the lower header switch is pressed. From full height ground should take approximately 3.5 seconds. Adjust as follows: DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason.

  • Page 173: Traction Drive Hydraulics

    MAINTENANCE AND SERVICING 7.11.6 TRACTION DRIVE HYDRAULICS 7.11.6.2 Charge Pump Pressure Incorrect charge pressure settings may result in 7.11.6.1 Transmission Oil Pressure the inability to build required system pressure and/or inadequate loop flushing flows. The windrower transmission consists of two variable displacement axial piston hydraulic Correct charge pressure must be maintained pumps, one for each drive wheel.

  • Page 174: Hoses And Lines

    MAINTENANCE AND SERVICING 7.11.7 HOSES AND LINES Check hydraulic hoses and lines daily for signs of leaks. WARNING Avoid high-pressure fluids. Escaping • fluid can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin- holes and nozzles which eject fluids under high pressure.

  • Page 175: Wheels And Tires

    MAINTENANCE AND SERVICING 7.12 WHEELS AND TIRES 7.12.1 DRIVE WHEELS 7.12.1.1 Tire Inflation a. Visually check daily that tires have not lost pressure. Under-inflation of drive tires can cause side wall cracks. DANGER To avoid severe personal injury or death caused by machine runaway, shut off engine, and remove key before performing any of the following checks and/or adjustments.
  • Page 176 MAINTENANCE AND SERVICING b. Change the lubricant as follows: 7.12.1.3 Lubricant The drive wheel gearbox lubricant should be changed after the first 50 hours. Check the level every 200 hours or annually, and change every 1000 hours. The windrower should be on level ground when checking lubricant level.
  • Page 177 MAINTENANCE AND SERVICING To install new tire, ensure that air valves are on 7.12.1.4 Drive Wheel Removal/Installation the outside, and tire tread points “forward”. For "Turf” tires (diamond tread), be sure arrow DANGER on sidewall points in “forward” rotation. g. Position wheel on hub, and install wheel nuts. To avoid severe personal injury or death caused by machine runaway, shut off engine, and remove key before performing any of the...

  • Page 178: Caster Wheels

    MAINTENANCE AND SERVICING 7.12.2 CASTER WHEELS 7.12.2.1 Tire Inflation a. Visually check daily that tires have not lost pressure. Under-inflation of drive tires can cause side wall cracks. DANGER To avoid severe personal injury or death caused by machine runaway, shut off engine, and remove key before performing any of the following checks and/or adjustments.
  • Page 179 MAINTENANCE AND SERVICING FLUID PER TIRE TOTAL WEIGHT 7.12.2.2 Ballast Requirements TIRE SIZE AT 75% FILL OF BOTH TIRES U.S. Gal. (Liters) lb (kg) * Fluid ballasting rear caster tires recommended to provide adequate machine 7.5X16 10 (38) 200 (91) stability when using large headers on the windrower.
  • Page 180 MAINTENANCE AND SERVICING 7.12.2.3 Wheel Nut Torque 7.12.2.4 Forked Caster Wheel Removal and Installation At first use, or when a wheel is removed, check caster wheel bolt torque as follows after 5 hours, DANGER and then at 200 hour intervals: NOTE To avoid severe personal injury or death To avoid damage to wheel rims, do not...
  • Page 181 MAINTENANCE AND SERVICING 7.12.2.5 Formed Caster Wheel Removal and 7.12.2.6 Caster Wheels Anti-Shimmy Dampeners Installation DANGER To avoid severe personal injury or death caused by machine runaway, shut off engine, and remove key before performing any of the following checks and/or adjustments. a.

  • Page 182: Maintenance Schedule

    MAINTENANCE AND SERVICING IMPORTANT 7.13 MAINTENANCE SCHEDULE Recommended intervals are for average conditions. Service the machine more The Maintenance Schedule (see next page) often if operated under adverse conditions specifies the periodic maintenance procedures (severe dust, extra heavy loads, etc.). and service intervals.
  • Page 183 MAINTENANCE AND SERVICING 7.13.2 INTERVAL MAINTENANCE INTERVAL SERVICE FIRST USE Refer To Section 7.13.1 Break-In Inspections (previous page). 1. Change Fuel Tank Vent Line Filter. 2. Check Battery Fluid Level. 3. Check Battery Charge. ANNUALLY   4. Check Anti-Freeze Concentration. 5.
  • Page 184 MAINTENANCE AND SERVICING M105 Windrower Serial Number: _______________________ Combine this record with the record in the Header Operator’s Manual. Refer to Section 7 MAINTENANCE AND SERVICING for details on each maintenance procedure. Copy this page to continue record. ACTION:  - Check ...
  • Page 185 MAINTENANCE AND SERVICING ACTION:  - Check  - Lubricate  - Change  - Clean + - Add Hour Meter Reading Date Serviced By 500 HOURS Engine Oil and Filter (or Annually)  Fuel Filters   Gearbox Lubricant Charge System and Manifold Hydraulic Oil Filters ...
  • Page 186 Use recommended oil. 7.3.2.3 High Oil Consumption. Check for leaks around gaskets, seals, and Oil leaks. 7.8.4 drain plugs. (continued next page) * See Your MacDon Dealer ** Refer to Windrower Technical Manual Revision A Form 169552 / 169554 / 169555...
  • Page 187 Check coolant temperature with Defective temperature gauge or sender. thermometer. Replace gauge if necessary. Defective water pump. Contact your Dealer. (continued next page) See Your MacDon Dealer ** Refer to Windrower Technical Manual Revision A Form 169552 / 169554 / 169555...
  • Page 188 Adjust switch or replace. Air Filters Require Vacuator plugged. Clean out vacuator. 7.8.5.1 Frequent Pre-cleaner rotor not turning freely. Repair / replace. 7.9.1 Cleaning. * See Your MacDon Dealer ** Refer to Windrower Technical Manual Revision A Form 169552 / 169554 / 169555...
  • Page 189 Contact your Dealer. not being energized. Reel and/or Conveyor Turns Relief pressure too low. Check / adjust / clean relief valve. But Lacks Power. See Your MacDon Dealer ** Refer to Windrower Technical Manual Revision A Form 169552 / 169554 / 169555...
  • Page 190 Check GSL and steering for 7.7.3 & Steering controls worn or defective. loose, worn or damaged ball joints 7.7.4 and connecting rods. (continued next page) * See Your MacDon Dealer ** Refer to Windrower Technical Manual Revision A Form 169552 / 169554 / 169555...
  • Page 191 Switch to road speed position - 2 Insufficient Road Speed. 6.3.8.1 position - 1 (0 - 11mph (17.7 km/h)). (0 - 16 mph (25.7 km/h)). See Your MacDon Dealer ** Refer to Windrower Technical Manual Revision A Form 169552 / 169554 / 169555...
  • Page 192 Remove compressor for service or seized. replacement. Expansion valve stuck in open or closed position. Contact your Dealer. Broken refrigerant line. (continued next page) * See Your MacDon Dealer ** Refer to Windrower Technical Manual Revision A Form 169552 / 169554 / 169555...
  • Page 193 Blower fan noisy due to excessive wear. or replacement as necessary. Loose or excessively worn drive belt. Tighten or replace as required. 7.8.10.2 (continued next page) See Your MacDon Dealer ** Refer to Windrower Technical Manual Revision A Form 169552 / 169554 / 169555...
  • Page 194 Seat suspension not adjusted for Operator's Adjust seat suspension. weight. Rough Ride. 4.2, High air pressure in tires. Deflate to proper pressure. 7.12.1 & 7.12.2 * See Your MacDon Dealer ** Refer to Windrower Technical Manual Revision A Form 169552 / 169554 / 169555...
  • Page 195 Installation instructions are included. 9.14 AUTO-STEER 9.6 AM-FM RADIO A MacDon approved auto-steer system is available for your windrower. Contact your Available for installation into pre-wired cab. Dealer for further information. Speakers are factory installed.
  • Page 196 OPTIONS / ATTACHMENTS 9.16 TRANSPORT DRAWBAR Allows an M105 Windrower to tow MacDon headers equipped with a Slow Speed Transport system. Includes drawbar, related parts, and installation instructions. 9.17 WEIGHT BOX The weight box allows engine-forward transport in high range when the header is not attached.
  • Page 197 INDEX Abbreviations ..............14 Console ................20 Air Cleaner ..............124 Cooler ................27 Air Conditioning Daily check ..............52 compressor belt ............137 Definitions ............... 14 compressor protection ........27, 120 Display Warnings ............40 compressor servicing ..........120 Draper Header condenser............
  • Page 198 INDEX Error Codes Height Control ..............80 engine ..............48, 194 Hub Locks ............... 72 windrower ..............193 Hydraulic System ............161 Exhaust .................136 charge pump pressure ..........165 Fan Belt fitting types ............... 105 replacement ..............137 hoses and lines............166 tension ..............137 leaks .................
  • Page 199 INDEX height switch ............... 87 drive wheels ............. 167 position switch ............32 Torques ................. 104 speed ................. 88 Towing speed switch ............... 32 electrical ..............69 Relief Valve ..............165 header ................ 65 settings ............... 48 Towing Windrower ............72 Restriction Switch Traction Drive air cleaner..............
  • Page 200 CDM / WCM FAULT CODES R T C H N O T A L L O W E D Return To Cut activated with the header off. T E M P G A U G E S H O R T Wiring / connection problem.
  • Page 201 CDM / WCM FAULT CODES MISC INFORMATION / ERROR CODES E N G I N E O I L P R E S S U R E Engine oil pressure warning. E N G I N E T E M P E R A T U R E Engine coolant temperature warning.
  • Page 202 ENGINE ERROR CODES 110S 16F 28C Example: CDM displays the Error Code 110S - S STEP 1. column, then locate code in that column STEP 2. is the column, then locate code in that column. STEP 3. is occurrences, is the quantity. STEP 4.
  • Page 203 ENGINE ERROR CODES J1939 J1939 Lamp Cummins J1939 SPN Description Description Color Code Oil Pressure Low - Data Valid but Below Normal Operational Range - Most Severe Level Oil Pressure Sensor Circuit - Data Erratic, Intermittent, or Amber Incorrect Oil Pressure Sensor Circuit - Voltage Above Normal, or Amber Shorted to High Source Engine Oil Pressure...
  • Page 204 ENGINE ERROR CODES J1939 J1939 Lamp Cummins J1939 SPN Description Description Color Code Coolant Level Low - Data Valid But Below Normal Operating Range - Most Severe Level Amber Coolant Level - Data erratic, Intermittant or Incorrect Coolant Level Sensor Circuit - Voltage Above Normal or Amber Coolant Level Shorted to High Source...
  • Page 205 ENGINE ERROR CODES J1939 J1939 Lamp Cummins J1939 SPN Description Description Color Code Transmission Output Shaft Speed - Data Valid but Above Amber Normal Operating Range - Moderately Severe Level Transmission Output Shaft Transmission Output Shaft Speed Speed Transmission Output Shaft Speed - Data Valid but Below Amber Normal Operating Range - Moderately Severe Level Real Time Clock Power Interrupt - Data Erratic,...
  • Page 206 ENGINE ERROR CODES J1939 J1939 Lamp Cummins J1939 SPN Description Description Color Code Injector Solenoid Cylinder #1 Circuit - Current Below Amber Normal, or Open Circuit Injector Cylinder #01 Injector Cylinder #01 Injector Current High Injector Cylinder #1 - Mechanical System Not Responding Amber 1139 Properly or Out of Adjustment...
  • Page 207 ENGINE ERROR CODES J1939 J1939 Lamp Cummins J1939 SPN Description Description Color Code Engine Speed/Position Sensor (Crankshaft) Supply Internal Sensor Voltage Internal Sensor Voltage 1043 Amber Voltage Circuit - Voltage Below Normal, or Shorted to Low Supply Supply Source Engine Brake Actuator Driver 1 Circuit - Voltage Above Amber 2182 Normal or Shorted to High Source...
  • Page 208 ENGINE ERROR CODES J1939 J1939 Lamp Cummins J1939 SPN Description Description Color Code Accelerator Pedal or Lever Position Sensor 2 Circuit - Amber 1239 Voltage Above Normal, or Shorted to High Source 2623 Accelerator Pedal Position Accelerator Pedal Position Accelerator Pedal or Lever Position Sensor 2 Circuit - Amber 1241 Voltage Below Normal, or Shorted to Low Source...

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