Drive Clutch Installation; Driven Clutch; Driven Clutch Removal; Driven Clutch Installation - Polaris IQ 2007 Service Manual

PVT System

Drive Clutch Installation

NOTE: Always clean the clutch taper before re-
installing clutch on engine.
1. Place a clutch taper reamer (PN 2870576) in a vise and
lubricate the cutting edges with cutting oil. Clean the
clutch taper by manually rotating the clutch clockwise on
the reamer one or two revolutions. Only use the weight of
the clutch and do not push down on the clutch while
turning.
2. Check crankshaft taper for galling or scoring. If necessary
clean the taper evenly with 200 grit emery cloth.
3. The clutch taper and the crankshaft taper should be clean
and dry. Do not use harsh cleaners which may cause clutch
taper to corrode, or damage the crank seal.
4. Clean clutch taper with lacquer thinner or isopropyl
alcohol.
5. Slide clutch onto crankshaft taper.
6. Install the retaining bolt with all spacers and washers or o-
rings that were on the bolt when it was removed.
7. Hold the clutch with the holding wrench PN 931417-A.
8. Torque bolt to specification.
9. Run engine then re-torque the retaining bolt to
specification.

DRIVEN CLUTCH

Driven Clutch Removal

1. Remove the drive belt.
2. Apply and lock the parking brake.
3. Remove the driven clutch bolt and washers (A).
NOTE: Count the number and location of the spacer
washers located on the fastener and behind the
clutch.
4. Slide the driven clutch off the jackshaft.
5. Inspect the splines and replace jackshaft if damage is found.
7.18
A

Driven Clutch Installation

1. Install the driven clutch bolt with the same amount of
washers at removal.
2. Torque the bolt to specification.
3. Check for correct belt deflection.