Charger Maintenance .................................................................................................................................15-13

USB Service Port Cleaning and Care .......................................................................................................15-13

Charger Troubleshooting.............................................................................................................................15-14

Numbering Vehicles and Chargers...........................................................................................................15-14

USB Service Port....................................................................................................................................15-14

Incoming AC Service ..............................................................................................................................15-14

Terminal Block Cover ..............................................................................................................................15-15

Resetting Power - External Charger ........................................................................................................15-15

Resetting Power - Onboard Charger .......................................................................................................15-15

External Charger Troubleshooting Indicators ............................................................................................15-16

Onboard Charger Fault Codes.................................................................................................................15-18

Test Procedures .........................................................................................................................................15-20

External Charger Repairs ............................................................................................................................15-23

Terminal Block Cover Removal ................................................................................................................15-23

Terminal Block Cover Installation .............................................................................................................15-24

DC Cord and Strain Relief Removal .........................................................................................................15-24

DC Cord and Strain Relief Installation ......................................................................................................15-24

Handle Removal .....................................................................................................................................15-24

Handle Installation ..................................................................................................................................15-25

Foot Removal.........................................................................................................................................15-25

Foot Installation ......................................................................................................................................15-25

Onboard Charger Repairs ...........................................................................................................................15-26

Onboard Charger Removal .....................................................................................................................15-26

Onboard Charger Installation...................................................................................................................15-27

Terminal Block Cover Removal ................................................................................................................15-27

Terminal Block Cover Installation .............................................................................................................15-27

DC Cord and Strain Relief Removal .........................................................................................................15-28

DC Cord and Strain Relief Installation ......................................................................................................15-28

DC Charging Harness Removal...............................................................................................................15-28

DC Charging Harness Installation ............................................................................................................15-29

SECTION 16 - Electric Vehicle - Motor ............................................................................................................ 16-1

General Information ..................................................................................................................................... 16-1

External Motor Testing ................................................................................................................................. 16-1

Motor .......................................................................................................................................................... 16-4

Motor Removal ........................................................................................................................................ 16-4

Motor Disassembly .................................................................................................................................. 16-5

Motor Component Testing and Inspection...................................................................................................... 16-8

Armature Inspection and Testing............................................................................................................... 16-8

Motor Frame and Field Windings Inspection .............................................................................................16-10

Motor Brush, Spring, and Terminal Insulator Inspection .............................................................................16-10

Reconditioning the Motor ............................................................................................................................16-13

Motor Specifications ...............................................................................................................................16-13

Motor Assembly..........................................................................................................................................16-13

Motor Installation ........................................................................................................................................16-15

SECTION 17 - Electric Vehicle - Transaxle ...................................................................................................... 17-1

Lubrication .................................................................................................................................................. 17-1

Axle Bearing and Shaft ................................................................................................................................ 17-1

Axle Shaft ............................................................................................................................................... 17-1

Axle Bearing............................................................................................................................................ 17-4

Transaxle Removal ...................................................................................................................................... 17-5

Transaxle Disassembly, Inspection, and Assembly......................................................................................... 17-7

Transaxle Disassembly and Inspection...................................................................................................... 17-7

Transaxle Assembly................................................................................................................................. 17-9

Transaxle Installation ..................................................................................................................................17-10

SECTION 18 - Gasoline Vehicle - Troubleshooting and Electrical System.......................................................... 18-1

General Information ..................................................................................................................................... 18-1

Accessories............................................................................................................................................. 18-1

Features of the Electronic Fuel Injection (EFI) System ............................................................................... 18-1

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2020 Precedent,Villager 2 and 4 Maintenance and Service Manual

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