Club Car DS Villager 4 2006 Owner's Manual
Club Car DS Villager 4 2006 Owner's Manual

Club Car DS Villager 4 2006 Owner's Manual

Transportation vehicles electric and gasoline

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2006
Transportation
Vehicles
Electric and Gasoline
Owner's Manual
DS Villager 4
Villager 6
Villager 8
TransPorter 4
TransPorter 6
An
business

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Summary of Contents for Club Car DS Villager 4 2006

  • Page 1 2006 Transportation Vehicles Electric and Gasoline Owner’s Manual DS Villager 4 Villager 6 Villager 8 TransPorter 4 TransPorter 6 business...
  • Page 3 Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi- cle, please include the manual so that the next owner will have the important operating, safety, and mainte- nance information it contains.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS Vehicle Feature Identification ........................Safety Details ............................19 General Warnings ............................19 General Information ........................... 22 Model Identification ............................ 23 Controls and Indicators ..........................23 Pre-Operation and Daily Safety Checklist ....................32 Performance Inspection ..........................32 Driving Instructions ............................ 34 Loading and Unloading ..........................
  • Page 6: Vehicle Feature Identification

    Vehicle Feature Identification ELECTRIC DS VILLAGER 4 WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Before using vehicle, read operating instructions. • Remain seated and hold on to seat handle while moving. • Do not start vehicle until all occupants are seated. •...
  • Page 7 Vehicle Feature Identification ELECTRIC DS VILLAGER 4 BATTERY DANGER (MOLDED ON BATTERY CAPS OR ON BODY UNDER SEAT) CHARGER RECEPTACLE AND FUSE LINK TOW/RUN WARNING DECAL (IQ SYSTEM VEHICLES ONLY) (ON TOW SWITCH BRACKET UNDER SEAT) FORWARD/REVERSE SWITCH CCI 101908601 2006 Transportation Vehicle Owner’s Manual Page 5...
  • Page 8: Villager

    Vehicle Feature Identification GASOLINE DS VILLAGER 4 CCI 101960601 CCI 101621601 DRIVER/PASSENGER OPERATING INSTRUCTIONS WARNING DECAL FUEL GAUGE/HOUR METER DECAL LOW OIL WARNING KEY SWITCH PARK BRAKE LIGHT PEDAL BRAKE PEDAL HAND HOLDS HAND RAIL PASSENGER WARNING DECAL (ON REAR HANDRAIL FACING SEAT) SERIAL NUMBER...
  • Page 9 Vehicle Feature Identification GASOLINE DS VILLAGER 4 CCI 101547601 GASOLINE WARNING DECAL (ON VEHICLE FRAME NEAR FUEL TANK) ROTATING PARTS AND HOT MANIFOLD DECAL OIL FILL FUEL SHUT-OFF (ON STARTER/GENERATOR VALVE AND ENGINE) FORWARD/REVERSE HANDLE CHOKE NEUTRAL LOCKOUT CCI 101915201 FRAME GROUND AND GOVERNOR WARNING DECAL (ON VEHICLE FRAME NEAR BATTERY)
  • Page 10: Villager

    Vehicle Feature Identification ELECTRIC VILLAGER 6 AND 8 CCI 101621601 CCI 102518001 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS DECAL DECAL (POWERDRIVE SYSTEM 48 VEHICLES) (IQ PLUS VEHICLES) KEY SWITCH BATTERY WARNING LIGHT ACCELERATOR PEDAL BATTERY CONDITION INDICATOR LIGHT SWITCH SERIAL NUMBER PASSENGER PARK BRAKE PEDAL WARNING DECAL DRIVER/PASSENGER...
  • Page 11 Vehicle Feature Identification ELECTRIC VILLAGER 6 BATTERY DANGER (MOLDED ON BATTERY CAPS OR ON BODY UNDER SEAT) PASSENGER WARNING DECAL TOW/RUN WARNING DECAL (IQ PLUS VEHICLES ONLY) (ON TOW SWITCH BRACKET UNDER PASSENGER-SIDE SEAT) CHARGER RECEPTACLE AND FUSE LINK BATTERY WIRE WARNING DECAL (UNDER FRONT SEAT ON ELECTRICAL COMPONENT BOX COVER AND ON DRIVER SIDE I-BEAM UNDER SECOND SEAT) (IQ PLUS VEHICLES ONLY)
  • Page 12 Vehicle Feature Identification ELECTRIC VILLAGER 8 TOW/RUN WARNING DECAL (IQ PLUS VEHICLES ONLY) (ON TOW SWITCH BRACKET UNDER PASSENGER-SIDE SEAT) BATTERY WIRE WARNING DECAL (UNDER FRONT SEAT ON ELECTRICAL COMPONENT BOX COVER AND ON DRIVER SIDE I-BEAM UNDER THIRD SEAT) (IQ PLUS VEHICLES ONLY) CHARGER RECEPTACLE...
  • Page 13 Vehicle Feature Identification GASOLINE VILLAGER 6 AND 8 CCI 101693201 CCI 101960601 OPERATING INSTRUCTIONS DRIVER / PASSENGER DECAL WARNING DECAL KEY SWITCH ACCELERATOR LOW OIL PEDAL WARNING LIGHT FUEL GAUGE /HOUR METER LIGHT SWITCH SERIAL NUMBER PASSENGER WARNING DECAL PARK BRAKE PEDAL BRAKE PEDAL 2006 Transportation Vehicle Owner’s Manual Page 11...
  • Page 14 Vehicle Feature Identification GASOLINE VILLAGER 6 CCI 101547601 GASOLINE WARNING DECAL (ON VEHICLE FRAME NEAR FUEL TANK) ROTATING PARTS AND HOT MANIFOLD DECAL FUEL SHUT-OFF (ON STARTER/GENERATOR VALVE AND ENGINE) OIL FILL CHOKE NEUTRAL LOCKOUT CAM FORWARD/REVERSE HANDLE FRAME GROUND AND GOVERNOR WARNING DECAL (ON VEHICLE FRAME NEAR BATTERY)
  • Page 15 Vehicle Feature Identification GASOLINE VILLAGER 8 FORWARD/REVERSE HANDLE CHOKE NEUTRAL LOCKOUT CAM (ON FORWARD/REVERSE SHIFTER INSIDE SEAT SUPPORT) FRAME GROUND WARNING DECAL (ON FRAME) CCI 1019152-01 PASSENGER WARNING DECAL GASOLINE OIL FILL WARNING DECAL (ON FRAME) FUEL SHUT-OFF VALVE (ON FUEL TANK) ROTATING PARTS AND HOT MANIFOLD DECAL CCI 101547601...
  • Page 16: Transporter

    Vehicle Feature Identification ELECTRIC TRANSPORTER OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS DECAL DECAL (POWERDRIVE SYSTEM 48 VEHICLES) (IQ PLUS VEHICLES) DRIVER/PASSENGER WARNING DECAL BATTERY WARNING LIGHT KEY SWITCH BATTERY CONDITION INDICATOR LIGHT SWITCH SERIAL NUMBER PARK BRAKE BRAKE PEDAL ACCELERATOR PEDAL PEDAL VEHICLE LOADING DECAL Page 14 2006 Transportation Vehicle Owner’s Manual...
  • Page 17: Transporter

    Vehicle Feature Identification ELECTRIC TRANSPORTER CCI 101931501 TOW/RUN WARNING DECAL (IQ PLUS VEHICLES ONLY) ELECTRICAL COMPONENT COVER CAUTION (ON TOW SWITCH BRACKET UNDER (ON COVER) PASSENGER-SIDE SEAT) ELECTRICAL COMPONENT MOUNTING PLATE NOTICE BATTERY DANGER FORWARD/REVERSE SWITCH (ON PLATE) (MOLDED ON BATTERY CAPS) (IQ PLUS VEHICLES) SIX-PASSENGER TRANSPORTER...
  • Page 18 Vehicle Feature Identification GASOLINE TRANSPORTER CCI 101693201 OPERATING INSTRUCTIONS KEY SWITCH DRIVER/PASSENGER DECAL WARNING DECAL SERIAL LOW OIL NUMBER WARNING LIGHT FUEL GAUGE /HOUR METER LIGHT SWITCH PARK BRAKE BRAKE PEDAL PEDAL ACCELERATOR PEDAL VEHICLE LOADING DECAL Page 16 2006 Transportation Vehicle Owner’s Manual...
  • Page 19 Vehicle Feature Identification GASOLINE TRANSPORTER CCI 101547601 GASOLINE WARNING DECAL (ON FRAME) ROTATING PARTS AND HOT MANIFOLD DECAL (ON STARTER/GENERATOR AND ENGINE) FORWARD/REVERSE PASSENGER WARNING FUEL SHUT-OFF HANDLE DECAL VALVE SIX-PASSENGER TRANSPORTER VEHICLE CHOKE PASSENGER NEUTRAL WARNING DECAL LOCKOUT BED LOAD WARNING DECAL CRUSH AREA DECAL...
  • Page 20: Practice Safety

    Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.
  • Page 21: Safety Details

    If any of the operation or safety decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car distributor/dealer. ý...
  • Page 22 • A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.
  • Page 23 General Warnings ý WARNING PowerDrive System 48 vehicles: • After disconnecting the batteries, discharge the controller capacitors as follows: - Turn the key switch to the ON position and place the Forward/Reverse handle in the REVERSE position. - Slowly press the accelerator pedal and keep it pressed until the reverse warning buzzer can no longer be heard.
  • Page 24: General Information

    General Information Place Tow / Run TRANSPORTER, switch in TOW VILLAGER 6, AND VILLAGER 8 VEHICLES Place TOW/RUN switch in the TOW FRONT position before disconnecting or OF VEHICLE connecting battery cables. FRONT OF VEHICLE Remove DISCONNECT Remove negative (–) negative BATTERY CABLES HERE cable first.
  • Page 25: Model Identification

    The center dash panel must be removed to view this decal. See following NOTE. NOTE: Have the vehicle serial number available when ordering parts or making inquiries. Club Car SERIAL NUMBER This vehicle is covered by one or more of the...
  • Page 26 F (FORWARD), N (NEUTRAL), and R (REVERSE). Rotate the handle towards the driver (FOR- WARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate the vehi- cle in the REVERSE position. Club Car vehicles operate at reduced speed in reverse The reverse buzzer(s) will sound as a warning when the Forward/Reverse handle is in the REVERSE position.
  • Page 27: Accelerator Pedal

    Controls and Indicators Figure 10 Forward/Reverse Handle Figure 11 Forward/Reverse Rocker Switch ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 12). The operation of the accelerator pedal differs from that of an automobile. •...
  • Page 28: Brake Pedal

    Once vehicle speed slows to below approximately 11 mph (17.7 km/h), with the accelerator pedal still released, motor braking will be deac- tivated and the vehicle will coast freely. This feature is selectable. Contact your Club Car dealer/distrib- utor to inquire about this selectable feature.
  • Page 29: Park Brake Pedal

    If indicator display does not reset back to full after recharging, there may be a problem with the battery charger or with one of the batteries. In either case the vehicle should be checked by a Club Car dealer or a trained tech- nician.
  • Page 30 16 hours and the batteries are not sufficiently charged. See the battery charger owner’s man- ual. This indicates an abnormal charge cycle. The charger and batteries should be checked by your Club Car distributor/dealer. • The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals during a charge cycle (DC plug is still connected) if AC power to the charger is interrupted.
  • Page 31: Circuit Breaker

    In the event of a tripped circuit breaker, bring the vehicle to a complete stop, remove seat, and push the breaker to reset. If the circuit breaker trips again when vehicle operation is resumed, contact a local Club Car distributor/dealer. NEUTRAL LOCKOUT...
  • Page 32 Controls and Indicators NEUTRAL NEUTRAL MAINTENANCE POSITION OPERATE POSITION Figure 17 Neutral Lockout – Maintenance Figure 18 Neutral Lockout – Operate To put the cam back into the OPERATE position, pull the cam out approximately 3/8 inch (10 mm) and rotate it one-half turn until it snaps into place (Figure 18).
  • Page 33 Controls and Indicators Figure 19 Button Choke Figure 20 Cable Choke LOW OIL WARNING LIGHT Gasoline Vehicles Only The vehicle is equipped with a low oil warning light (1), located on the dash panel just above the steering col- umn (Figure 21). If the warning light comes on, oil should be checked and added to the engine as necessary before continuing to use the vehicle.
  • Page 34: Pre-Operation And Daily Safety Checklist

    Gasoline Vehicles Only The gasoline-powered Club Car vehicle is equipped with a fuel gauge/hour meter (2), located on the dash panel (Figure 21). The fuel gauge allows the operator to monitor the fuel level in the vehicle. The hour meter should be used by a trained technician to track vehicle usage and to help determine when periodic service is required.
  • Page 35: All Vehicles

    (17.7 km/h) for IQ System vehicles and at the programmed speed for IQ Plus vehicles. This feature is selectable for IQ System vehicles and programmable for IQ Plus vehicles. Contact your local Club Car dealer/ distributor to inquire about this adjustable feature.
  • Page 36: Driving Instructions

    Reverse handle in the FORWARD position, as the accelerator pedal is pressed, the engine should start and the vehicle should accelerate smoothly to full speed. When the pedal is released it should return to the original position and the engine should stop. All Club Car vehicles operate at reduced speed in reverse.
  • Page 37 Driving Instructions ý WARNING • To help avoid possible injury to inattentive passengers and (or) damage to the vehicle, avoid sudden starts, sudden stops, and abrupt turns. • To help avoid the possibility of losing control of or overturning the vehicle, reduce speed for adverse driving conditions such as wet grass or rough terrain.
  • Page 38 Driving Instructions ý WARNING • Operator must control speed when going downhill. IQ System and IQ Plus vehicles only: • Pedal down or pedal up motor braking may be used to help control speed when going downhill; however, steep terrain or other conditions may require that pedal braking be used in conjunction with motor braking.
  • Page 39: Loading And Unloading

    Loading and Unloading LOADING AND UNLOADING ý WARNING • Firmly engage the park brake before loading the vehicle. • Do not allow riders in the cargo bed. • Reduce vehicle load and speed when driving up or down slopes or on uneven terrain. •...
  • Page 40: Transporting On A Trailer

    • For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer.
  • Page 41 Storage – Electric Vehicles ý CAUT ION • Batteries in a low state of charge will freeze at low temperatures. • To avoid exposing electrical components to moisture and subsequent damage, do not use any type of pressure washing or steam cleaning equipment to wash the vehicle. PREPARING THE ELECTRIC VEHICLE FOR EXTENDED STORAGE 1.
  • Page 42: Storage - Gasoline Vehicles

    Storage – Gasoline Vehicles STORAGE – GASOLINE VEHICLES See General Warnings on page 19. ý DANGER • Do not attempt to drain gasoline when the engine is hot or while it is running. • Be sure to clean up any spilled gasoline before operating the vehicle. •...
  • Page 43 Storage – Gasoline Vehicles CLOSED (OFF) POSITION (SELECTOR IS ALIGNED WITH OFF MARKINGS ON THE SIDES OF VALVE) VIEWED FROM SELECTOR SIDE OF VALVE Figure 22 Fuel Shut-off Valve – Closed Position 3.2. Loosen, but do not remove, the carburetor drain screw and drain fuel remaining in bowl into a small, clean container, then pour the fuel from the container into vehicle fuel tank.
  • Page 44 Storage – Gasoline Vehicles RETURNING THE STORED GASOLINE VEHICLE TO SERVICE 1. Restore fuel system to operation. 1.1. Remove plug from the fuel tank vent (Figure 35, Page 57). 1.2. Connect vent tube to fuel tank vent. 2. Connect battery cables, positive (+) cable first, and tighten terminals to 12 ft-lb (16 N·m). 3.
  • Page 45: Maintenance

    Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic ser- vice.
  • Page 46 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – ELECTRIC VEHICLES REGULAR INTERVAL SERVICE Daily service by owner Batteries Charge batteries (after each use only). Weekly service by owner Check electrolyte level. Add water if Batteries necessary. See page 49. Monthly service by owner Wash battery tops and clean terminals Batteries or trained technician...
  • Page 47 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change if or trained technician necessary. See Periodic Lubrication Schedules on page 46. Dispose of used oil properly. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary.
  • Page 48: Periodic Lubrication Schedules

    Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULES PERIODIC LUBRICATION SCHEDULE – ELECTRIC VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation, whichever...
  • Page 49 Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULE – GASOLINE VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation, whichever comes first)
  • Page 50: Vehicle Controller - Electric Vehicles

    VEHICLE CONTROLLER – ELECTRIC VEHICLES The Club Car electric vehicle is equipped with solid state speed controllers. In order to properly service and maintain the solid state speed controller vehicle, it is necessary to understand the electrical circuitry and the functions of all components in the system.
  • Page 51: Battery Care

    Batteries – Electric Vehicles BATTERY CARE To keep batteries in good working condition, follow this maintenance program on a regular basis. Proper bat- tery maintenance is critical not only for good performance, but also for safe operation. See following WARN- ING.
  • Page 52: Battery Charger - Electric Vehicles

    ý WARNING • Only trained technicians should repair or service the charger. Contact a Club Car distributor/ dealer. • Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes for the location.
  • Page 53 Battery Charger – Electric Vehicles ý WARNING • Do not use a charger if: - The plug is too loose or does not make a good connection. - The plug and receptacle feel hotter than normal during charge. - The plug pins or contacts are bent or corroded. - The plug, receptacle or cords are cut, worn, have any exposed wires, or are damaged in any way.
  • Page 54: Charging Batteries

    The control circuit lockout remains activated until the charger plug is discon- nected from the vehicle. PowerDrive and IQ Plus battery chargers are not interchangeable, nor can they be used with other Club Car models or vehicles made by other manufacturers. Charger compatibility for each vehicle is as follows: •...
  • Page 55 Battery Charger – Electric Vehicles Figure 28 Correct Insertion of Charger DC Plug Figure 29 Incorrect Insertion of Charger DC Plug PLUG AND RECEPTACLE Villager vehicles: The charger cord, plug, and receptacle are wear items and should be inspected daily. Visu- ally inspect them for cracks, loose connections, and frayed wiring;...
  • Page 56: Battery - Gasoline Vehicles

    Battery – Gasoline Vehicles 48-VOLT FUSE LINK SENSE LEAD FUSE Figure 30 Receptacle Fuse Link BATTERY – GASOLINE VEHICLES See General Warnings on page 19. ý DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area.
  • Page 57: Engine Oil - Gasoline Vehicles

    Engine Oil – Gasoline Vehicles BATTERY LEVEL INDICATOR PLATES ELECTROLYTE LEVEL AT LEAST 1/2 INCH (13 MM) ABOVE PLATES OR TO LEVEL INDICATOR Figure 31 Battery Figure 32 Gasoline Battery Electrolyte Level The gasoline vehicle battery is a 12-volt, low-maintenance battery that requires infrequent watering (Figure 31).
  • Page 58: Fueling Instructions - Gasoline Vehicles

    Fueling Instructions – Gasoline Vehicles 3. If the oil level is at or below the low level mark on the dipstick gauge, add oil until the level is between low and full levels (safe level). 4. Reinsert dipstick into the oil filler tube. °...
  • Page 59: Cleaning The Vehicle

    (No. 00) steel wool. Club Car does not recommend any type of pressure washing or steam cleaning. Such a process (especially if the vehicle has an ArmorFlex rear body that has been removed) will expose electrical components to mois- ture.
  • Page 60: Accessories

    In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O.
  • Page 61: Vehicle Specifications - Electric Vehicles

    Vehicle Specifications – Electric Vehicles VEHICLE SPECIFICATIONS – ELECTRIC VEHICLES Villager 6 TransPorter TransPorter Villager 6 TransPorter TransPorter Villager 4 Villager 8 SPECIFICATIONS Villager 8 IQ System Power-Drive Power-Drive Power-Drive IQ Plus IQ Plus IQ Plus System 48 System 48 System 48 POWER SOURCE Drive motor: Direct drive, 48 volts...
  • Page 62 Vehicle Specifications – Electric Vehicles Villager 6 TransPorter TransPorter Villager 6 TransPorter TransPorter Villager 4 Villager 8 SPECIFICATIONS Villager 8 IQ System Power-Drive Power-Drive Power-Drive IQ Plus IQ Plus IQ Plus System 48 System 48 System 48 47.3 in. 47.3 in. 49.3 in.
  • Page 63: Vehicle Specifications - Gasoline Vehicles

    Vehicle Specifications – Gasoline Vehicles VEHICLE SPECIFICATIONS – GASOLINE VEHICLES Villager 6 DS Villager 4 TransPorter 4 TransPorter 6 Villager 8 SPECIFICATIONS Pedal-Start Key-Start Key-Start Key-Start Gasoline Gasoline Gasoline Gasoline POWER SOURCE Engine: 4 cycle, OHV, 286 cc, 9 hp rated, single cylinder, •...
  • Page 64 Vehicle Specifications – Gasoline Vehicles Villager 6 DS Villager 4 TransPorter 4 TransPorter 6 Villager 8 SPECIFICATIONS Pedal-Start Key-Start Key-Start Key-Start Gasoline Gasoline Gasoline Gasoline Vil. 6: 98.5 in. (250 65.5 in. 98.5 in. 98.5 in. Wheelbase (166 cm) Vil. 8: 131.5 in. (334 (250 cm) (250 cm) 4.5 in.
  • Page 65 Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components.
  • Page 66 CLUB CAR, INC., ("CLUB CAR") hereby warrants to the original retail purchaser that the new "Trojan T-105" 6-Volt Battery installed in its new electric utility vehicle purchased from CLUB CAR or an authorized distributor or dealer will be free from defects in material and workmanship and will provide for a period of four years or 18,000 energy units whichever occurs first, subject to the terms and conditions contained herein.
  • Page 67 Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner's manual, the electric vehicle owner's manual, the operator instructions, and the battery warning labels;...
  • Page 68 5) A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner's manual, the electric vehicle owner's manual, the operator instructions, and the battery warning labels;...
  • Page 69 5)A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its PowerDrive battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner's manual, the electric vehicle owner's manual, the operator instructions, and the battery warning labels;...
  • Page 70 5) A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its PowerDrive battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric vehicle owner’s manual, the operator...
  • Page 71 The limited warranty with respect to parts and labor only covers defects in material and workmanship for a period of four years from the date of purchase. Such repair labor shall be performed only by CLUB CAR or by an authorized distributor or dealer.
  • Page 72 4) Vehicles charged by systems other than the CLUB CAR PowerDrive Charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus, and IQ System products.
  • Page 73 WAY VARIES THE TERMS OF THIS WARRANTY. This computer or controller is intended to be used only in CLUB CAR PowerDrive System 48, PowerDrive Plus, and IQ System electric vehicles. Any other use renders the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded.
  • Page 74: California Emission Control Warranty Statement

    5. NO CONSEQUENTIAL DAMAGES: In no event shall Club Car be liable for any incidental or consequential damages including, but not limited to, loss related to property other than the vehicle, loss of use, loss of time, inconvenience, or any other economic loss. This warranty is applicable only where the California or U.S. EPA emission control system warranty regulation is in effect.
  • Page 75: Emission Control Information

    System Warranty requires that you return your • Magneto or electronic ignition system blow-by gases are led to the breather chamber engine to an authorized Club Car Dealer for • Fuel filter element through the crankcase.Then, it is led to the air remedy under warranty.Please read the warranty...
  • Page 76 2. Ease of Finding Information 3. Clarity of Illustrations 4. Periodic Service and Periodic Lubrication Schedules Comments/Suggestions Please fax a copy of this page to (706) 228-2662. Thank You! Club Car Technical Publication Department Page 74 2006 Transportation Vehicle Owner’s Manual...
  • Page 77 Club Car NOTES...
  • Page 78 Club Car NOTES...
  • Page 80 Publication Part Number 102907505 Edition Code 0705C1205B Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Intl’l +1 706.863.3000 1.706.863-5808...

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