Club Car PowerDrive Plus 1998 Manuals

Manuals and User Guides for Club Car PowerDrive Plus 1998. We have 1 Club Car PowerDrive Plus 1998 manual available for free PDF download: Maintenance And Service Manual Supplement

Club Car PowerDrive Plus 1998 Maintenance And Service Manual Supplement

Club Car PowerDrive Plus 1998 Maintenance And Service Manual Supplement (132 pages)

Club Car PowerDrive Plus Vehicles

Brand: Club Car | Category: Golf Cars | Size: 5.14 MB

Table of Contents

Table of Contents
5
Section 10-Periodic Maintenance

9
- General Information
  9
- Daily Pre-Operation Safety Checklist
  10
- Periodic Service Schedule
  11
- Lubrication
  12
- Vehicle Capacities
  12
Section 11-Electrical System and Testing

13
- General Information
  13
- Electrical Circuits
  16
  - The Control Circuit
    16
  - The Power Circuit
    19
  - Electric Motor
    22
  - The Charge Circuit
    22
- Index of Test Procedures
  23
- Diagnostic Flow Charts
  23
- Test Procedures
  26
- The Communication Display Module (CDM)
  34
  - Using the CDM to Retrieve Data from the Onboard Computer
    35
- CDM Troubleshooting Guide
  36
Section 12-Electrical Components

37
- Key Switch
  38
- Forward/Reverse (F&R) Rocker Switch
  39
- Accelerator Pedal Limit Switch
  40
- Reverse Buzzer
  41
- Main Solenoid
  41
- Dynamic Braking Solenoid
  42
- Onboard Computer (OBC)
  43
- Solid State Speed Controller
  45
- Charger Receptacle Assembly
  45
  - Receptacle Fuse Link
    46
- Multi-Step Potentiometer
  47
- Battery Warning Light
  52
- Energy Displacement Module
  54
- Tow/Run Switch
  55
Section 13-Batteries

57
- General Information
  57
- Common Misconceptions about Batteries
  59
- Replacing Batteries
  60
- Battery Care
  61
  - Preventive Maintenance
    61
  - Self-Discharge
    61
  - Electrolyte Level
    61
  - Mineral Content
    62
  - Vibration Damage
    62
- Battery Charging
  62
  - General Information
    62
  - Charger Shuts off after 16 Hours
    63
  - Deep Discharge
    63
  - Early Excessive Discharging
    63
  - Incoming AC Service
    63
  - Fleet Rotation
    63
  - Numbering Vehicles and Chargers
    63
- Battery Testing
  64
  - Battery Charger Test
    64
  - On-Charge Voltage Test
    64
  - Hydrometer Test
    64
  - Battery Troubleshooting Chart
    65
  - Discharge Test
    67
  - Battery Troubleshooting Examples
    69
- Battery Storage
  70
- Charging Battery Pack with Low Voltage
  70
Section 14-Powerdrive Battery Charger

73
- General Information
  73
  - Powerdrive Charging Features
    74
  - Battery Warning Light
    75
- The Charge Circuit
  75
- Charger Installation and Use
  75
- Checking Battery Condition after a Charge Cycle
  79
  - Start Charge Cycle
    79
- Troubleshooting
  80
  - Troubleshooting Guide
    81
- Test Procedures
  84
  - General
    84
- Plug and Cord Replacement
  92
  - Charger Cord and Plug Replacement
    92
- Charger Repairs
  93
  - Heat Sink Assembly
    93
  - Transformer
    94
  - Ammeter
    94
  - Fuse Link
    95
  - Voltage Suppressor
    95
  - Charger Relay
    96
  - Charger AC Circuit Breaker
    97
  - Charger AC Cord
    97
Section 15-Motor

99
- General Information
  99
- External Motor Testing
  100
- Motor
  101
  - Motor Removal
    101
  - Motor Disassembly
    102
- Testing and Inspecting Individual Components
  103
  - Armature
    103
  - Field Windings
    104
  - Motor Components
    106
  - Bearing Inspection
    106
  - Bearing Removal
    106
  - Guide Ring Inspection
    106
- Reconditioning the Motor
  107
- Motor Assembly
  108
- Motor Installation
  110
- Motor Speed Sensor
  110
Section 16-Transaxle

113
- General Information
  114
- Lubrication
  114
- Axle Shaft and Bearing
  114
  - Axle Shaft
    114
  - Axle Bearing
    118
- Transaxle
  120
  - Transaxle Removal
    120
- Transaxle Disassembly, Inspection and Assembly
  122
  - Transaxle Disassembly and Inspection
    122
  - Transaxle Assembly
    124
  - Shimming the Transaxle
    126
- Transaxle Installation
  126

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