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MODEL 2234 DIGITAL FLOW COMPUTER __________________________________________ DANIEL INDUSTRIES, INC. HOUSTON, TEXAS Part Number: 3-9000-333 Revision A APRIL 1993...
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MODEL 2234 DIGITAL FLOW COMPUTER NOTICE DANIEL INDUSTRIES, INC. ("DANIEL") SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN THIS MANUAL OR OMISSIONS FROM THIS MANUAL. DANIEL MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A...
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In no event, whether as a result of breach of warranty or alleged negligence, shall Daniel be liable for special or consequential damages, including, but not limited to, loss of profits or revenue;...
This manual covers software revisions for Daniel Model 2234 flow computers. The Model 2234 is a mass flow computer for use with orifice meters. Additionally, the density of vapor phase ethylene is computed per API-2565.
Only the upstream expansion factor will be computed. A keyboard entry for isentropic exponent is included. The Model 2234 operator interface consists of a 24-key control keyboard for entering data and functions and an eight character alpha-numeric display. The operator interface permits the operator to enter, inspect, and change measurement parameters;...
Model 2234-XX3. That is, there will be 4k of RAM on board #1 and the software will reside in the 2716 EPROM. Existing computers originally built as Model 2234-XX1 will require an upgrade of board #1 to include full RAM capability and board #2 will of necessity be replaced.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER SPECIFICATIONS 1.2.1 INPUTS Pressure, Densitometer and Temperature Number of Inputs - · One - Static Pressure, scaled in PSIA · Five - Differential Pressure, scaled in inches of water. · One - Density, scaled in LBF3.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Frequency Densitometer Number of Inputs - One Type Input - DC coupled for nominal frequency signal as indicated. · Solartron device - Square wave 0 to -6 V peak (Requires external capacitive level shifting.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 4 - 20 mA Rate - Mass Range - 4 to 20 mA signal scalable by keyboard entry to represent from 0.00 to N pounds per hour. Absolute maximum range is 4 to 21 mA.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Volume Totals, Contact Closure - Mass Rating - Form A contact, 30 V DC or AC. 0.75 Amp, 10 VA resistive, 3.5 VA inductive. ________________________________________________________ NOTE: For inductive loads, the user is responsible for providing resistive/capacitive suppression for the contact.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Direction Sense Contacts (2) (See option diagram, Figure 2-1). Rating - Form A contacts, 30 V DC or AC, 0.75 Amp, 10 VA resistive, 3.5 VA inductive. ________________________________________________________ NOTE: For inductive loads, it is the responsibility of the user to provide arc suppression for the contact.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Alarm Contact Closure Rating - Form B contact, 30 VDC or AC, 0.75 Amp, 10 VA resistive, 3.5 VA inductive. _______________________________________________________ NOTE: For inductive loads, the user is responsible for providing resistive/capacitive suppression for the contact.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 1.2.3 DISPLAYS (Refer to Figure 1-1) Eight-digit Alpha/Numeric Sixteen-segment LED. Full 64-character ASCII Code. Six-digit mechanical counter without reset for Station Mass totals Status indicators Red LED - indicates a current error or alarm condition. This LED is ON if either the Watchdog Timer has timed out or another condition exists.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Figure 1-1. Model 2234 Display SECTION 1...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 1.2.4 CONTROLS Enable/Disable Switch (S1) - Located on PC Board No.1 ENABLE position - Permits the operator to enter or change critical constants or scaling. This does not stop computer calculation. Green LED indicator on front panel.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Read (READ) - Entering a one- two- or three-digit function numerical code and pressing READ displays the data being used or calculated by the computer (see Table 3-1). Fixed (FXD) - Pressing FXD displays data stored in the computer by the operator (e.g., pressure, temperature, gravity,...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Up Arrow (↑) - Pressing ↑ results in the following actions by the computer: Reading data - ↑ causes the computer to step back to the previous data code. For example, if the data corresponding to Read Code 2 is being viewed, pressing ↑...
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 1.2.6 OTHER Power · Voltage options - 115 Vac ±10%, 47 to 63 Hz. 230 Vac ±10%, 47 to 63 Hz. 21 Vdc to 29 Vdc. · Power required - (without transducers, current rate outputs and mechanical counter) 10 VA typical, for basic instrument.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER This page intentionally left blank. SECTION 1...
DAMAGE IN SHIPMENT If the Model 2234 has been damaged in shipment, first file a claim with the carrier. Next, complete a full report of the damage (its nature and extent) and forward immediately to the factory for further instructions.
INSTALLATION 2.5.1 DETERMINING OPTIONS The model number and option code for the Model 2234 are located on the rear of the instrument when removed from the housing. To determine the options of the instrument, compare the model number and option codes to those in Figure 2-1.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Figure 2-1. Model Number and Option Codes SECTION 2...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 2.5.2 CASE MOUNTING The Model 2234 Flow Computer is designed primarily to be mounted in an industrial panel cutout. The case is held in place in the panel by jack bars provided with the computer. The panel mounting bezel is provided to cover unfilled space around the computer’s front panel after installation and may or may...
The use of external transient protectors should be considered in areas of high lightning incidence. Transient protectors specifically for Daniel instruments are available from Daniel and, when properly installed, provide excellent protection of the computer from very large transients.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 2.5.5 CONTROLLING EXTERNAL INDUCTIVE CIRCUITS Externally located inductive circuits may be controlled from the Model 2234 via contact closure outputs. However, an external arc suppression network must be used to prevent radiation of high frequency energy into the circuitry, causing false operation of the computer.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 2.5.5.2 A-C POWERED CONTACT CLOSURE CIRCUITS The diode type arc suppression cannot be used when the inductive circuits are powered from an A-C source. Instead, use a series connected resistor and capacitor to suppress the arc. The values of the components of this series network must be selected per supply voltages used, contact ratings, and load characteristics.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER STARTUP 2.6.1 GENERAL Upon initial startup, the computer prompts the operator to define and enter the basic operating parameter information necessary for a specific application. These parameters include the system configuration; scaling of pressure, temperature and differential pressure inputs, etc.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Figure 2-2. Model 2234 Keyboard SECTION 2...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Apply power to the computer to confirm if the Startup Prompting Sequence has been previously completed. READY indicates that the Startup Prompting Sequence has already been completed and the computer is ready for operation.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ CNFIG - Enter the code number for the appropriate system configuration from the following table. RANGE ER (Range Error) is displayed for any other entry. Configuration Number Transducer Number Meter Tubes Type (S)* S,S,S...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER DENTYP - Enter the appropriate code number for the desired density to be used. RANGE ER is displayed for any other entry. DENTYP Density Code Number Used Analog or no densitometer API 2565 calculated density Frequency densitometer, Solartron type.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ DZ - LBF3 - Enter the zero value for measured density in pounds per cubic foot. PFS - PSIA - Enter the full scale value for measured static pressure in PSIA. PZ - PSIA - Enter the zero value for measured static pressure in PSIA.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER - Enter line (n) cutoff in inches of water (InH2O) for each line used. - Enter the numerical value of the integer for the Totalizing Factor of the line (n) indicated by the display. Acceptable values are - 9 to +9.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ - Enter the Plate Expansion Coefficient for the respective plates (PA1, PA2, etc.). - Enter Plate Measurement Temperature (DEGF) for the respective plates (PT1, PT2, etc.). - Enter the Pipe Expansion Coefficient for the respective lines (LA1, LA2, etc.).
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Key on "0" to note and to clear alarms and the alarm memory list. Press and release the CMD key. Note the alarm number on the computer display. Press the CLR key. The alarm is cleared by the computer and the next alarm number is displayed.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-1a. Data Entry Example/Guide Display Display Example Actual Reference Definition Measurement Data to Data from Table 2-2 Entered A. CNFIG Enter system 2 ENTR ________ para 2.6.2 (A) configuration code number B. DENTYP...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-1a. Data Entry Example/Guide (Continued) Display Display Example Actual Reference Definition Measurement Data to Data from Table 2-2 Entered H. ENTER PFS Enter full scale 1000 ENTR ________ para 2.6.2 (H) for measured...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-1a. Data Entry Example/Guide (Continued) Display Display Example Actual Reference Definition Measurement Data to Data from Table 2-2 Entered P. ENTER HF1 Enter full scale 100 ENTR ________ para 2.6.2 (P) measured differential...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-1a. Data Entry Example/Guide (Continued) Display Display Example Actual Reference Definition Measurement Data to Data from Table 2-2 Entered V. ENTER LA1 Enter pipe 6.2↑ -6 ENTER ________ para 2.6.2 (V) expansion coefficient for line 1 W.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-1a. Data Entry Example/Guide (Continued) Display Display Example Actual Reference Definition Measurement Data to Data from Table 2-2 Entered S. ENTER TL2 Enter pressure 1 ENTR ________ para 2.6.2 (S) tap location for...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-1a. Data Entry Example/Guide (Continued) Display Display Example Actual Reference Definition Measurement Data to Data from Table 2-2 Entered W. ENTER LT2 Pipe 60.0 ENTER _______ para 2.6.2 (W) measurement temperature for line 2 X.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-1b. Data Entry Example/Guide Read Mnemonic Definition Data to be Paragraph Code Entered Reference PRINT LOCATION __________ 3.8.9 PRINT LOCATION __________ 3.8.9 PRINT LOCATION __________ 3.8.9 PRINT LOCATION _________ 3.8.3 PRINT LOCATION __________ 3.9.9...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-1b. Data Entry Example/Guide (Continued) Read Mnemonic Definition Data to be Paragraph Code Entered Reference PRINT LOCATION __________ 3.8.9 PRINT LOCATION __________ 3.8.9 PRINT LOCATION __________ 3.8.9 PRINT LOCATION _________ 3.8.3 PRINT LOCATION __________ 3.9.9...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-2. Serial Output Option Read Mnemonic Definition Data to be Paragraph Code Entered Reference PRINT DELAY __________ 3.8.2 Enter 02 to 99 (x100 ms) DATE (Day of Year) __________ 3.8.3 Enter 001-366 CLOCK (in Hours-Minutes) __________ 3.8.4...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-3. Frequency Densitometer Option Read Mnemonic Definition Data to be Paragraph Code Entered Reference Densitometer Scaling Constant __________ 3.9.3 Densitometer Scaling Constant __________ 3.9.3 Densitometer Scaling Constant __________ 3.9.3 Densitometer Temperature __________ 3.9.3...
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 2.6.3 SUPPLEMENTARY STARTUP INSTRUCTIONS This subsection is intended as a checklist of possible additional parameter entries or modifications that may be required before placing the computer into service. Where appropriate, references are made to more detailed explanations and information contained in Section 3 of this manual.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER and the relay contacts to between 4.6 and 46.3 days, based on their rated specifications. It is recommended that the maximum long term pulse rate be limited to one per second. This will yield a rated life upwards of 2315 days for the electromechanical counter, and upwards of 115 to 1157 days for the relay contacts.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Note that the Line and Station Volume Totalizing Factors are the same (10 in the examples above). This does not have to be the case. Different applications may require a Station Totalizing Factor different from the Line Totalizing Factor in order to obtain the best resolution.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Orifice Measurement of Liquids: The Model 2234 Mass Flow Computer can be used without modification to measure liquids. The changes and uses of operator- entered parameters are described in paragraph 3.5. 2.6.3.3 ENABLING THE "DISPLAY ALWAYS ON" FUNCTION The operator can cause the computer display to remain ON if desired.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 2.6.4 EXAMPLE OF STARTUP SEQUENCE Assume that the user’s application is as follows: Number of parallel meter tubes: two, each with single dp transducer. Flange taps are used, and static pressure is monitored upstream from the orifice.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER The related startup sequence is as follows: Apply power to the instrument. Set the "enable/disable" switch to "enable", and confirm that the green "enabled" lamp is illuminated. Simultaneously press CMD and CLR to initialize the instrument.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-4. Typical Startup Sequence Display Note 1. CNFIG 2 ENTR 2. DENTYP 2 ENTR 3. IE 2 ENTR 4. ENTER TFS 150 ENTR 5. ENTER TZ 50 ENTR 6. ENTER DFS 20 ENTR 7.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Assuming maximum flow in each line, flowing temperature of 65 F, flowing pressure of 800 PSIA, and density of 8.26 LBF3, the maximum rate is calculated. A full scale rate of 205,000 pounds per hour is equivalent to 57 pounds per second.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-5. Error Code Diagnostic Chart Error Code Possible Cause Check Solution 1. Densitometer not 1. Check VAR value 1. Place read code 0 Analog used. of read code 0 in FXD mode. Enter density (DEN-LBF3).
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Temperature 1. Check VAR value 1. Place read code 1 Temperature transducer not used. of read code 1 in FXD mode. Enter transducer (flowing temperature).
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Pressure transducer 1. Check VAR value 1. Place read code 2 Static not used. of read code 2. in FXD mode. Enter...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Pressure transducer 1. Check VAR value 1. Enter new Line 1 not used for line 1. of read code 261...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Pressure transducer 1. Check VAR value 1. Enter new Line 3 not used for line 3. of read code 263...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Pressure transducer 1. Check VAR value 1. Enter new Line 5 not used for line 5. of read code 265...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 2. Incorrect or 1. Check that pressure 1. Check transducer Pressure out malfunctioning is between 200 and calibration. of range for pressure probe being 2099.9 PSIA, read...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. The full scale mass 1. Check full scale 1. Enter correct full Excessive rate is too high. mass rate (read code...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Calculated density 1. Check values for 1. Enter correct full Calculated greater than density R.C.O. and read code scale value per frequency full scale.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Pressure transducer 1. Check VAR value 1. Enter new Line 1 not used for line 1. of read code 261...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Pressure transducer 1. Check VAR value 1. Enter new Line 3 not used for line 3. of read code 263...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Pressure transducer 1. Check VAR value 1. Enter new Line 5 not used for line 5. of read code 265...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 2-5. Error Code Diagnostic Chart (Continued) Error Code Possible Cause Check Solution 1. Possibly 24 volt 1. Check voltage on 1. Adjust 24-volt five volt circuit is out of PC Board 1 with a...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ OPERATION GENERAL This section contains basic calculations performed by the Model 2234 computer, an operational overview, a definition of the types of methods the operator may use to control operating capabilities of the computer, instructions for switching from operator-entered values to computer-calculated values and vice versa;...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER All instrument calculated factors are computed in accordance the 1991 version of MPMS, Chapter 14.3 (ANSI/API 2530, AGA-3). _______________________________________________________ NOTE: error is less than 0.01% when process inputs are fixed (operator entered) values. ________________________________________________________...
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ OPERATIONAL OVERVIEW The computer uses a prompting sequence during initial startup. The prompting sequence assists the operator with the entering of essential measurement parameters which the computer requires in determining flow rates and flow totals. Details of the startup procedures are located in paragraph 2.6 of this manual.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER The operator may request the computer to perform three types of action. (NOTE: The "enable/disable" switch must be "enabled" and the green "enable" lamp on the front panel must be ON. Control the display (ON all the time/ON for one minute);...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 3-1. Read Codes The following table lists all read codes, the display literal, mode capability (fixed/variable), units display, a description and fixed entry limits as applicable for the new version of software. Code Literal...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 3-1. Read Codes (Continued) Code Literal Mode Units Description Fixed Limits FXD -- Day of the Year 1 to 366 FXD -- Time Of Day 0 to 23:59 FXD HOUR Daily Print Time...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 3-2. Command Code Listing Command Title Action Reference Code Paragraph Display Causes the consecutive display of errors 3.7.2 Errors by Error Code Number Display Causes the display to be ON 3.7.1 Always ON...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 3-2. Command Code Listing (Continued) Command Title Action Reference Code Paragraph Display A/D Causes the display of analog input 3.7.2 Channel 0 in voltages in hexadecimal form for bench Hexadecimal calibration through Display A/D Causes the display of analog input 3.7.2...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 3-3. Error Codes Code No. Description Analog density transducer out of range Temperature transducer out of range Static pressure transducer out of range Line 1 differential pressure transducer under range Line 2 differential pressure transducer under range...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 3-3. Error Codes (Continued) Code No. Description Line 2 differential pressure over range Line 3 differential pressure over range Line 4 differential pressure over range Line 5 differential pressure over range Overflow counts exceed 65,000...
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ BASIC KEYBOARD/DISPLAY FUNCTIONS 3.4.1 SELECTING TEMPORARY OR PERMANENT DISPLAY The display of the computer mnemonics and the operator-entered values are temporary during startup. A "power-save" feature is used by the computer to cause the display to remain on for a minute and then be replaced by a blinking asterisk(*).
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.4.3 FUNCTIONS OF SPECIFIC KEYS The front panel keyboard is arranged in two groups of 12 keys each. numerical keys, the period (.) and the dash or minus (-) on the left are used to enter data values or issue instructions to the computer through the Read/Command Codes.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Variable (VAR) - Pressing VAR displays data from a transducer or a computer calculation. An asterisk displayed with the data identifier indicates that the computer is not currently using the data for its computations.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.4.4 INDICATORS Indicators other than the keyboard and LED display consist of three status indicators and an optional six-digit electromechanical counter on the front panel. The three colored status indicators show the status condition of the total system.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ DATA INPUT AND OVERRIDING CONTROLS The values of the parameters used by the Model 2234 are derived from two sources. Line parameter measurements being monitored by the computer, or calculations performed by the computer, are called variable or VAR values since they change as line or calculation conditions change.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.5.1 ENTERING AN OPERATOR - SELECTED VALUE Set the "enable/disable" switch on PC Board No.1 to the "enable" position in order to enter parameter values. Return the switch to the "disable" position after making entries to prevent unauthorized or accidental data entries.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Next, assume that the temperature for the line is known to be approximately 78 degrees (the VAR 56.3 degree temperature reading verifies that the transducer output is inaccurate) so a 78 degree temperature will need to be entered into the computer as a FXD value for the computer to use in its calculations until the defective transducer can be returned to service.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Switch the value of the temperature from VAR to FXD. Press ENTR again. Display ENTR (Pressed) TF FXD ENTR (Released) OK (Valid Entry) then DEGF (Units of Measure) then 78.0 The value being displayed (VAR or FXD) is entered into the computer calculations by pressing ENTR.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Next, assume that the transducer is repaired or replaced and is ready to be returned to use. Switch the temperature from the active FXD value to the inactive VAR value. Enter the appropriate Read Code (1 in this example) to view the value being used.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER DATA ACCESS As stated in the Operational Overview part of this section of the manual, the operator may access data in the computer for one of two type actions: To display a specific measurement parameter, flow rate or flow totals;...
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.6.1 TRANSDUCER SCALING Read Codes for transducer scaling will display the full scale and zero values that are used by the computer to scale measured input signals from the respective transducers. Transducer scaling is displayed only as FXD values. The values may be changed by the operator by keying in the new values and pressing ENTR.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Static Pressure Transducer Full Scale (PFS) - Read Code 9 Static Pressure Transducer Zero (PZ) - Read Code 10 Full scale and zero pressure values, used by the computer to scale input signals from the pressure transducer, are displayed by using Read Codes 9 and 10.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Temperature (TF) - Read Code 1 The measured temperature value, used by the computer to calculate flow rates and flow totals, is displayed by using Read Code 1. The display is in degrees Fahrenheit. FXD values between -50 and 250 degrees Fahrenheit are acceptable.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.6.3 OPERATOR-ENTERED DATA CONSTANTS Read Codes for operator-entered data constants display the values of those data which generally remain constant. Data such as orifice diameter, line ID, and line tap location are displayed as FXD values. The values may be changed by the operator by keying in new values and pressing ENTR.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.6.4 COMPUTER CALCULATED VARIABLES Read Codes for the computer calculated variables cause the display of the values computed from various other calculations. All computer calculated variables are displayed as VAR values. Mass Rate Full Scale (MFS) - Read Code 11 The full scale mass rate, related to the analog mass rate output, may be displayed by using Read Code 11.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Line Extension (EXn) - Read Code 27n The extension factor for a selected line number (n), used by the computer to calculate the Reynolds factor for the line, may be displayed by using Read Code 27n.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Mass Rate (RATE Ln) - Read Code 80n Read Code 80n is used to display the mass flow rate as measured through the line selected where n = 1, 2, 3, 4, or, 5 through the station (n = 0). Flow rate is displayed as a VAR value.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Mass Total (TOTAL Ln) - Read Code 90n Read Code 90n displays mass flow totals through the selected line number (n), where n = line 1, 2, 3, 4, or 5 through the station (n = 0). Flow totals are displayed as a VAR value.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.6.5 OUTPUT SCALING Read Codes are used to display the analog output scaling for full scale and zero density; the totalizing factor for mass; and the totalizing factor for line mass. All output scaling is displayed only as FXD values. The operator may change the scaling rates and totalizing factors by keying in the values and pressing ENTR.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Line Totalizing Factor (LKn) - Read Code 22n A power of ten multiplier (the totalizing factor) that is being applied to the total of the selected line (n), is displayed with the use of Read Code 22n.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ COMPUTER ACTION REQUESTS As stated in the Operational Overview portion of Section 3 of this manual, the operator may cause the computer to perform one of four types of action: Controlling the display (ON all the time/ON for one minute);...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.7.1 OPERATIONAL ACTIONS Command Codes pertaining to the computer operation are used to change or control the computer operation after initial startup. Display Always ON - Command Code 1 Display Timeout - Command Code 2 Command Code 1 causes the display to be ON continuously.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Use API-2565 - Command Code 7 Command Code 7 instructs the computer to use density as calculated from temperature and pressure in the rate and totalization calculation. computer will acknowledge this command code if the "enable/disable" switch is in the "enable"...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.7.2 DIAGNOSTIC AID ACTIONS Diagnostic Aid Actions enable the operator to visually monitor or verify suspected problem areas. All of the Diagnostic Aids, except Command Code 0, are used only in bench calibrations and tests.
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Field Calibration. Memory Diagnostics for the Model 2234 Computer The Model 2234 contains two types of memory circuits. RAM (Random Access Memory) integrated circuit (IC) chips are used to store the calculated rates and totals, as well as other data which changes value.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER The Model 2234 performs diagnostic checks on both the RAM and the PROM memories to insure the reliability of the calculations performed and the safe storage of the resulting data. If a memory failure occurs, the system halts all flow calculations because their reliability would be uncertain.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 3-4. Address vs. IC Chip (DE-8992 series) Addressed Type of On PC I C Number Displayed Memory Board Number none PROM U12 (Failure causes watchdog) 0800 PROM 1000 PROM 1800 PROM 2000 PROM...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Table 3-4A. Address vs. IC Chip (DE-10421 series) Addressed Type of On PC I C Number Displayed Memory Board Number none PROM U12A (Failure causes watchdog) 0800 PROM 1000 PROM U13A 1800 PROM 2000...
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.7.3 PARAMETER DISPLAY ACTIONS The parameter display Command Codes used to display the values of parameters set into the computer during initial startup. Display Configuration - Command Code 5 The type configuration entered by the operator during initial startup may be displayed with the use of Command Code 5.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER The configuration type can be changed only by erasing all startup parameters from memory and repeating the Startup Prompting Sequence as described in paragraph 2.6. Erase the startup parameters by simultaneously pressing CMD and CLR.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.7.4 CLEARING ACTIONS Mass Total Reset - Command Code 80n The mass flow totals related to the selected line number (n) where n = 1, 2, 3, 4, or 5, or to the station (n=0), are reset by the use of Command Code 80n.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER SERIAL OUTPUT FOR PRINTING The Serial Output Option allows the operator to output the process information stored in computer memory to an off-line printer in serial form. Access to all print functions is provided by Read Codes 44 through 82.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Table 3-5. Serial Output Read Read Code Read Code Reference Description Paragraph Mnemonic Identifier 44-DLY Print delay 3.8.2 45-DTE Date - day of year 3.8.3 46-TIM Real time clock- hours/minutes 3.8.4 47-DPT Data print time-hour of day 3.8.5...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.8.1 READ CODE USAGE Read Codes (Tables 3-1 and 3-5) allow the operator to display or enter measurement parameters to be printed. The internal "enable/disable" switch must be set to the "enable" position before entering new values.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.8.4 REAL TIME CLOCK (TIM) - READ CODE 46 The hour and minute entries are displayed by using Read Code 46. Hour entries always precede minute entries and must be separated by a "-" operator key entry.
Due to printer speed limitations, the Model 2234 computer will output one character every 20 msec regardless of the baud rate selected. The baud rate selected for the Model 2234 must match the designed baud rate of the printer. This information is located on the serial number tag of the printer.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.8.10 PRINT FORMAT Forty columns of printed data are segmented into four fields separated by blanks. The four fields correspond to the computer display of data. If all 32 table entries are "NOT USED", only Line No.1 (ID, date and time) is printed.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER FREQUENCY DENSITOMETER OPTION The frequency densitometer option enables the computer to determine line density from a frequency output type of densitometer. The densitometer signal frequency is determined by the computer periodically reading the densitometer input counter and storing the total of accumulated pulses.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Where: the indicated (uncorrected) density at line conditions in gm/cc. the densitometer output frequency in cycles/second x 10 are operator-entered densitometer scaling constants (Read Codes 30, 31 and 32 respectively) Where: the density corrected for temperature effects on the densitometer in gm/cc.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Where: DLC = density corrected for pressure and temperature effects (Read Code 0) densitometer correction factor (Defaults to 1.0 upon computer cold start) as previously defined measured pressure (Read Code 2) pressure coefficient (read Code 36)
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.9.2 PROMPTING SEQUENCE The Startup Prompting Sequence contains only one prompting entry (DENTYP) for the Frequency Densitometer option. DENTYP appears immediately following CNFIG, the first entry in the sequence. Acceptable entries for DENTYP are:...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.9.3 CONSTANTS The operator must enter 11 constants from the front panel keyboard. These entries are not prompted by the computer display. (See Table 3-6.) * Ten constants are defined as fixed-only system constants and will default to zero upon computer cold start unless otherwise noted.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.9.4 EXAMPLES 3.9.4.1 SOLARTRON DENSITOMETERS From the densitometer calibration certificate the following is determined: Units of calibration are: KG/M Calibration temperature is: 20 Calibration pressure is: 1 BAR Coefficient data is: -1112.63 -0.729462 -4.08188 E-03 -4.9619 E-05...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Step 1 Compute, using a hand calculator, the equivalent coefficients for density units of gm/cc, temperature units of F and pressure units of PSI from the following relationships: = K0 ÷ 1000 = K1 ÷ 1000 = K2 ÷...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ * If no values are given on the calibration certificate for K20B or K21B, A4 and A5 are set equal to zero. In this case K20 = K20A and K21 = K21A. Step 2 Enter the results obtained using the appropriate Read Codes.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.9.4.2 BARTON DENSITOMETERS From the densitometer calibration certificate the following is determined: Units of calibration are: gm/cc Calibration temperature is: 70 Calibration pressure is: 14.7 PSI Coefficient data is: A = 7.4145 B = 0.6917 Equation from data sheet is: Pressure coefficient = +0.0014 GM/cc/1000 PSI...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Step 1 Compute the equivalent coefficients using the following relationships: DTC = Temperature coefficient ÷ 100 Step 2 Enter the results obtained using the appropriate Read Codes. For the sample coefficients given, and assuming 0.5 gm/cc density, the proper entries would be as follows: -0.6917...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Exercise care to insure applicable units consistency when using the above or similar relationships. The constants A0, A1, A2 must be entered so as to yield density in gm/cc. 3.9.4.3 AGAR DENSITOMETERS From the densitometer calibration certificate, the following is determined.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Step 1 Compute, using a hand calculator, the equivalent coefficients for density units of gm/cc and temperature units of F from the following relationships: (K-2)/62.42778 SECTION 3...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Step 2 Enter the results obtained using the appropriate Read Codes. For the data given, the proper entries would be as follows: -1.24618↑-1 Read Code 30 -4.09069↑-4 Read Code 31 5.37292↑-6 Read Code 32 DTC = -4.5704↑...
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ 3.9.5 COMMAND CODES Command Code 5 (Display Configuration) displays the type of densitometer and the type of densitometer input being used, as selected by the operator during the Start-up Prompting Sequence. The display is formatted as follows:...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 3.10 CALCULATIONS - EACH METER Equations/calculation methods contained herein are based upon API Manual of Petroleum Measurement Standards, Chapter 14, Section 3, Part 4. In the event of discrepancies the API document shall have precedence.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Pipe Diameter D = ID [1 + LA (TF - LT)] where, Corrected pipe diameter, inches at TF Measured pipe diameter, inches at LT Pipe coefficient of thermal expansion Fluid temperature, degrees F Pipe measurement temperature, degrees F...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Upstream Static Pressure P = PF, if TLn is equal to 1 P = (HW/27.707) + PF, if TLn is equal to 2 where, Upstream Static Pressure, PSIA TLn = Tap location; 1 = upstream,...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Velocity of Approach Factor EV = 1/(1-B where, Velocity of Approach Factor Beta as computed in C. above Mass Flow Factor FM = N (Pi/4) EV d where, the Mass Flow Factor 323.279 [Reference Table 4-5, MPMS 14.3.4] the Number Pi the Velocity of approach factor per F.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Orifice Flow Coefficients 0.5961 0.0049 0.0291 0.0433 -0.229 0.0712 0.003 -0.1145 -0.2300 0.000511 -0.0116 0.021 -0.5200 -0.1400 1.0/D, where D is from step B. above / (1 - B), where B is from step C. above -8.5L1...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Viscosity of Ethylene MU = 0.01+ 0.000068* (DEN) where: MU is the viscosity in centipoise at TF DEN is the flowing density in pounds-mass/cubic foot Iteration Flow Factor where: orifice diameter pipe diameter expansion factor...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Orifice Coefficient Given from H. and J. above. first orifice coefficient constant second orifice coefficient constant third orifice coefficient constant fourth orifice coefficient constant fifth orifice coefficient constant iteration flow factor Constants: = value of X where low Reynolds number switch occurs, 1.142 139 337 256 165 (Reynolds number of 3502.2)
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Calculate the correlation value of C , at the assumed flow, X, and the derivative of the correlation with respect to the assumed value of C , using the following formulae: If (X < X ) then 0.35...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER , δC Calculate the amount to change the guess for C , using the following formula: Update the guess for C according to: - δC Repeat Steps 2, 3 and 4 until the absolute value of δCd is less than 0.000005.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Calculation of Mass Flow Rate where: mass flow rate in LB mass flow factor from G. above expansion factor from E. above orifice coefficient from K. above density from API-2565, densitometer or operator entry, Lb measured differential pressure, InH 3.10.1 STARTUP PROMPTING...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Display Display Definition 1. CNFIG Enter System Configuration Code Number (1-11) 2. DENTYP Enter Densitometer Type (1,2,3,4 or 5) 3. ENTER IE Enter Isentropic Exponent 4. ENTER TFS Enter Full scale for Measured Temperature in degrees F 5.
PCB in your equipment. 4.2.1 DETERMINE THE INSTRUMENT OPTIONS Compare the dash number located on the computer with the option diagram in Figure 2-1 to determine the option for which this Model 2234 Computer has been configured. 4.2.2 REQUIRED TEST EQUIPMENT Bench calibration of the Model 2234 Computer is conducted with a minimum amount of test equipment;...
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 4.2.3 PROCEDURE The Model 2234 Computer is manufactured with two versions of printed circuit board (PCB) No.1. Each version has different designations and/or locations for the test points and trimpot(s). Figure 4-1 shows the original version (DE-8992) and Figure 4-2 shows the more recent design (DE-10421).
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Figure 4-1. Original Version of PC Board No.1 (DE-8992 series) Figure 4-2. More Recent Version of PC Board No.1 (DE-10421 series) SECTION 4...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER As a general procedure, turn off the power, pull out the board enough to attach digital voltmeter leads with the miniature clips, replace the board carefully and then re-apply power. Make sure nothing is shorted before applying power.
Attach a digital voltmeter to terminals 46 (+) and 49 (-) on the rear of the Model 2234. Adjust span trimpot R23 (R4) on P.C. Board No.1 to a reading of +10.000 volts. Enter 0.0 into Read Code 18. Adjust zero trimpot R24 (R5) on PC Board No.1 to a reading of 0.00 volts.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 4.3.2 REFERENCE VOLTAGE CALIBRATION Attach the positive lead to TP2 (TP2) and the negative lead to TP3 (TP1). The voltmeter should read +5.000 volts ±0.04%. This is a check; if the voltage is not within tolerance, repeat the power supply adjustments.
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Figure 4-3. Power Supply Voltage Adjustment Locations SECTION 4...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER Figure 4-4. PC Board No.2, Adjustment Locations SECTION 4...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ Adjust gross span trimpot R47 on PC Board No.2 until the meter reads 20.000 mA. See Figure 4-4. Enter 0.0 into Read Code 18 (zero scale volume in LBHR). Adjust zero trimpot R54 on PC Board No.2 until the meter reads 4.000 mA.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER 4.3.4 DENSITY CURRENT CALIBRATION Temporarily disconnect the wire at terminal 38. Connect your probes between terminal 38 and the wire you disconnected with the digital voltmeter set to the ammeter function. You will check the current between terminal 38 and the wire you disconnected.
Series computer performs to specifications, maintenance is not required. RECOMMENDED SPARE PARTS Daniel recommends only modular spare parts (e,g, plug-in boards, sub-assemblies, etc.). Recommended spare parts for the Model 2230 Series computer are listed in the Spare Parts list in Appendix B. To insure receiving the correct option of each spare part, order the part by its part number.
__________________________ MODEL 2234 DIGITAL FLOW COMPUTER CUSTOMER SERVICE REPORT A Customer Service Report is located in the back of this manual. It is to be used when returning the Model 2230 Series computer to the factory for repairs. Completely fill out this report and include it with the unit in the shipping container.
MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ APPENDIX A: READ CODE LISTING Read Mnemonic Title Feature Code Term Limits Par. Measured Displays Measured Density over 0.1 3.6.2 Density values in LBF3 (VAR or FXD) Temperature Displays Measured -50 to 3.6.2 Temperature in degrees...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER READ CODE LISTING (Continued) Read Mnemonic Title Feature Code Term Limits Par. Static Displays Static Pressure 3.6.1 Pressure Transducer at Full Scale in Transducer PSIA (FXD only) Full Scale Static Displays Static Pressure 3.6.1...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ READ CODE LISTING (Continued) Read Mnemonic Title Feature Code Term Limits Par. Station Displays Station Totalizing -9 to +9 3.6.5 Totalizing Factor (FXD only) Factor Total Hourly Displays current Total Hourly Real 3.6.4 Mass Rate...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER READ CODE LISTING (Continued) Read Mnemonic Title Feature Code Term Limits Par. Densitometer Displays Densitometer Any real 3.9.3 Calibration Calibration Temperature in number Temperature DEGF (FXD only) *Densito- Displays Densitometer Any real 3.9.3 meter Pressure...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ READ CODE LISTING (Continued) 44 thru 82 Serial Output for Printing Option Read Mnemonic Title Feature Code Term Limits Par. Print Delay Print Output delays for the 02 to 99 3.8.2 printer carriage return in 100 ms.
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER READ CODE LISTING (Continued) Read Mnemonic Title Feature Code Term Limits Par. Print Displays data stored in Print Read 3.8.9 Location 01 Location 01 (FXD only) Code, Blank Line (-), Used Print Displays data stored in Print Read 3.8.9...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ READ CODE LISTING (Continued) Read Mnemonic Title Feature Code Term Limits Par. Line Hourly Displays Hourly Flow Rate Real 3.6.4 Flow Rate for a selected line (n) in number LBHR (VAR or FXD) greater than 0.0...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER READ CODE LISTING (Continued) Read Mnemonic Title Feature Code Term Limits Par. Line Displays Extension Factor for 3.6.4 Extension a selected line (n) as HWn Factor x PF (VAR or FXD) Line n Displays Discharge...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ READ CODE LISTING (Continued) Read Mnemonic Title Feature Code Term Limits Par. Line n Pipe Displays Line n Pipe Measure Typically 3.10 Measure Temperature (FXD) >0.0 Tempera- ture Line n Beta Displays Line n Beta Factor >0.0...
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MODEL 2234 DIGITAL FLOW COMPUTER ___________________________ DRAWINGS AND PARTS LIST Spare Parts List SP-8969-4 Field Wiring Diagram DE-9144 Lightning Protection DE-8940 Dimensions CE-9117 APPENDIX B...
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__________________________ MODEL 2234 DIGITAL FLOW COMPUTER This page intentionally left blank. APPENDIX B...
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WARRANTY CLAIM REQUIREMENTS To make a warranty claim, you, the Purchaser, must: Provide Daniel with proof of the Date of Purchase and proof of the Date of Shipment of the product in question. Return the product to Daniel within twelve (12) months of the date of original shipment of the product, or within eighteen (18) months of the date of original shipment of the product to destinations outside of the United States.
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DANIEL INDUSTRIES, INC. CUSTOMER PROBLEM REPORT FOR FASTEST SERVICE, COMPLETE THIS FORM, AND RETURN IT ALONG WITH THE AFFECTED EQUIPMENT TO CUSTOMER SERVICE AT THE ADDRESS INDICATED BELOW. COMPANY NAME:____________________________________________________________________________ TECHNICAL CONTACT:_________________________________ PHONE:______________________________ REPAIR P. O. #:_____________________________ IF WARRANTY, UNIT S/N:_________________________...
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Electronics Products. Daniel Industries, Inc. reserves the right to make changes to any of its products or services at any time without prior notification in order to improve that product or service and to supply...