Manitowoc Grove 5540F Service Manual page 241

5540F/YB5515 SERVICE MANUAL
A38180
13. Press idler gear spindle 13 (Figure 7-50) into front
casing.
NOTE: Before proceeding further, make sure that the 13
shaft front bearing outer cups are correctly located
inside the casing V.
14. Grease forward/reverse shaft front bearing 14, then
carefully lower the reverser unit into casing. Install the
shaft sealing rings and coat with grease. See Reverser
Unit, Piston Ring Seals - Fitting Procedure.
2211800
15. Coat mainshaft output end bearing with Mobil HP222
Grease and place mainshaft L (Figure 7-51) in position,
alongside the reverser unit assembly M.
GROVE
TRANSMISSION AND TORQUE CONVERTER
16. Install idler gear spacer 16.
17. Install thrust washers and bearing assembly 17.
Lubricate and fit the needle roller bearing 17a.
18. Install synchro cone to 3rd gear 18 (mainshaft L). Fit the
idler gear 18a to the spindle while tilting mainshaft L to
one side.
19. Fit thrust washers and bearing assembly 19.
FIGURE 7-49
S407370
20. Coat front end bearing 20 (Figure 7-52) of layshaft with
Mobil HP222 Grease, and carefully lower layshaft into
position.
21. If re-using synchro assembly 21 install the parts in their
original positions.
22. Using a suitable wire support locate interlock plunger 22
into its bore. A coat of grease will hold the plunger in
FIGURE 7-50
position. If required, access is; available via a V4 BSP
side drilling.
Published 10-21-2010, Control# 198-04
FIGURE 7-51
7
7-41