Manitowoc Grove 5540F Service Manual page 239

5540F/YB5515 SERVICE MANUAL
(Figure 7-45). Assemble 3rd gear 6c and synchro-cup
6d. Fit synchro gear 6e.
7. Install spacer washer 7a and oil retention washer 7b with
bevel towards bearings. Press bearing 7c onto shaft and
smear with Mobil HP222 Grease.
8. Press bearing 8 onto assembled mainshaft and coat
bearing with Mobil HP222 Grease.
S388160
9. Transfer Gear/Output Shaft (See Figure 7-46)
NOTE: Make sure that the layshaft bearing outer cup is
fitted to the rear casing before fitting the transfer
gear/output shaft.
a. Liberally coat output shaft inner bearing with Mobil
HP222 Grease before fitting inner bearing P.
b. Install the service solid spacer N 0.54 in (13.70 mm)
over output shaft and assemble into casing.
c. Lightly oil output shaft outer bearing and cup R and
fit to output shaft, do not fit oil seal S at this stage
GROVE
TRANSMISSION AND TORQUE CONVERTER
FIGURE 7-45
A388000
10. Install special tool sleeve A (Figure 7-47) which
temporarily replaces the output yoke and secure with
special tool nut B, torque to 36.9 Ib ft (50 Nm).
NOTE:
a.
Published 10-21-2010, Control# 198-04
Check for end float while tightening nut B, if there is
no end float check:
The bearing cups are pushed fully into the casing.
The correct bearings are fitted, check parts
catalogue.
The solid spacer N is 0.54 in.
Ensure that the layshaft setting ring is slightly below
layshaft cover facing on the rear case. Fit special
tool support pillar C (892/01076) so that the fork end
engages in special tool nut B, tighten bolt D.
FIGURE 7-46
7
7-39