Manitowoc Grove 5540F Service Manual page 197

5540F/YB5515 SERVICE MANUAL
6. Connect the hydraulic hoses to the four sections of the
hydraulic pump.
7. Fill the hydraulic tank.
8. Connect the engine ground cable to the engine.
9. If equipped, install the cold start kit.
10. Connect the throttle linkage to the engine.
11. Connect the exhaust pipe to the engine manifold. If a
gasket is used, install a new gasket.
12. Connect the drive shaft(s) to the engine.
13. Connect the fuel lines to the fuel tank. On dual fuel
engine, connect the L.P. hose to the filterlock on the
engine.
14. Install the air cleaner and intake hoses. Make sure all
hoses are connected.
15. Install the radiator in place on the chassis.
16. Connect the transmission cooling lines to the radiator.
Connect the upper and lower radiator hoses.
17. Connect the hot water heater hoses to the engine.
18. Fill the radiator with recommended coolant.
GROVE
19. Connect the transmission wire harness to the instrument
panel wire harness.
20. Connect the transmission high temperature switch lead
to the switch.
21. Connect the engine wire harness to the frame wire
harness.
22. Install the engine cover and rear deck cover plate.
23. Connect the battery cables to the battery.
24. Check complete installation to be sure all components
are installed and secure.
25. Fill the engine and transmission with recommended oil.
26. Start the engine. Continue to add transmission fluid until
transmission cooling lines are full. Add fluid as needed
to fill the cooling system.
27. Adjust the throttle control, if necessary.
28. Bleed air from steering circuits by turning the rear
wheels several times in both directions.
29. Stop the engine and check for leaks. Tighten fittings if
necessary.
30. Bleed air from the brake lines. Refer to Brake System,
Section 9
Published 10-21-2010, Control# 198-04
ENGINE AND ENGINE SYSTEMS
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