Maintenance Schedule - ABB FlexTrack IRT501 Series Product Manual

3.3.3 Maintenance schedule

General
The FlexTrack IRT 501-66/66R/90/90R must be maintained regularly to ensure
proper function. The maintenance activities and intervals are specified in the table
below.
Non-predictable situations may also give rise to inspections of the FlexTrack. Any
damage must be attended immediately!
The inspection intervals do not specify the life of each component.
Values for these are specified in the previous chapter.
Activities and interval, standard equipment
The table below specifies the required maintenance activities and intervals:
Maintenance activity
Inspection and cleaning if
necessary
Lubricate
(If no automatic lubrication)
Inspection and cleaning if
necessary
Lubricate
(If no automatic lubrication)
Inspect and re-fill if neces-
sary
(If automatic lubrication)
Inspection
Inspection
Inspection
Inspection
Inspection (visual)
Inspection (tightening)
Replacement
i
Product manual - FlexTrack IRT501-66/66R/90/90R
3HAW050008590-001 Revision: C
Equipment
Racks and pinion
Racks and pinion
linear guideways
Ball bearing blocks
Automatic lubrica-
tion system
Emergency stop
and stroke limit sys-
tem
Zone division sys-
tem
Cables, connectors
and electrical cabin-
ets
Cable chain
Gear
Gear
SMB Battery pack
SMB Battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
(robot powered off) is less than two months. Typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended (approx. 3 times) for longer production breaks by a battery shutdown service
routine. See Operating manual - IRC5 with FlexPendant for instructions.
© Copyright 20042018 ABB. All rights reserved.
3 Maintenance
3.3.3 Maintenance schedule
Interval Further information
Every 100 See Racks and pinion on
km or every page 124
week
Every 100 See Racks and pinion on
km or every page 124
week
1 month See Racks and pinion on
page 124 for cleaning linear
guides.
1 month See Ball bearing blocks on
page 128
1 month See Automatic lubrication
system on page 130
1 month See Emergency stop and
stroke limit system on
page 135
1 month See Zone division system
on page 136
1 month See Cables and connectors
on page 138
1 month See Cables and connectors
on page 138
3 months See Gear on page 139
1 year See Gear on page 139
Battery low See Replacement, SMB
i
alert Battery pack on page 141
123