Table Of Contents - ABB FlexTrack IRT501 Series Product Manual

Table of contents

Overview ...........................................................................................................................................
Product documentation, M2004 .......................................................................................................
How to read the product manual ......................................................................................................
1 Safety
1.1 Introduction ......................................................................................................
1.2 General safety information ..................................................................................
1.2.1 Safety in the robot system ........................................................................
1.3 Safety risks ......................................................................................................
1.3.1 Safety risks during installation and service work on robot ...............................
1.3.2 Safety risks related to tools/workpieces .......................................................
1.3.3 Safety risks related to pneumatic/hydraulic systems ......................................
1.3.4 Safety risks during operational disturbances ................................................
1.3.5 Risks associated with live electric parts .......................................................
1.4 Safety actions ...................................................................................................
1.4.1 Safety fence dimensions ...........................................................................
1.4.2 Fire extinguishing ....................................................................................
1.4.3 Emergency release of the robots/manipulators axes ......................................
1.4.4 Brake testing ..........................................................................................
1.4.5 Risk of disabling function "Reduced speed 250 mm/s" ...................................
1.4.6 Safe use of the Teach Pendant Unit ............................................................
1.4.7 Work inside the manipulator's working range ................................................
1.4.8 Translate the information on safety and information labels ..............................
1.5 Safety related instructions ..................................................................................
1.5.1 Safety signals, general .............................................................................
1.5.2 DANGER - Moving manipulators are potentially lethal! ...................................
1.5.3 DANGER - First test run may cause injury or damage! ...................................
1.5.4 WARNING - The unit is sensitive to ESD! .....................................................
1.5.5 WARNING - Safety risks during work with gearbox oil ....................................
1.5.6 Location of safety pictograms ....................................................................
2 Installation and commissioning
2.1 Introduction ......................................................................................................
2.2 Unpacking and acceptance .................................................................................
2.2.1 Unpacking .............................................................................................
2.2.2 Acceptance inspection .............................................................................
2.3 Handling ..........................................................................................................
2.3.1 Lifting FlexTrack IRT 501 ..........................................................................
2.3.2 Lifting weight ..........................................................................................
2.3.3 FlexTrack IRT 501 size and dimensions .......................................................
2.3.4 Moving the carriage manually ....................................................................
2.4 Preparations for assembly ..................................................................................
2.4.1 Foundation ............................................................................................
2.4.2 Recommendation for anchors ....................................................................
2.4.3 Screw joints ...........................................................................................
2.5 Assembly of the track ........................................................................................
2.5.1 Procedure of assembly .............................................................................
2.5.2 Recommendations for floor mounting .........................................................
2.5.3 Geometric alignment of FlexTrack IRT 501 ...................................................
2.6 Assembly of the manipulator ...............................................................................
2.7 Cables, SMB box and cable chain ........................................................................
2.7.1 Cabling of the FlexTrack ...........................................................................
2.7.2 Specifications of the movement cables ........................................................
2.7.3 Specifications of the internal cable chain .....................................................
2.7.4 Installation of the cable chain ....................................................................
2.7.5 SMB box ................................................................................................
Product manual - FlexTrack IRT501-66/66R/90/90R
3HAW050008590-001 Revision: C
© Copyright 20042018 ABB. All rights reserved.
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