Page 1 Eaton Technology Powered by VSD Series Drives User Manual November 2009 Supersedes September 2006 LIT-1201828 For more information visit: www.johnsoncontrols.com...
Page 3 The product discussed in this literature is subject to terms and conditions outlined in Johnson Controls Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Johnson Controls Inc. selling policy.
Page 4 VSD Series Drives User Manual Eaton Technology Powered by November 2009 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 5 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table of Contents LIST OF FIGURES ............
Page 6 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table of Contents, continued CHAPTER 12 — BUILDING STATIC APPLICATION (SVCHS203) Introduction ............
Page 7: Table Of Contents
Figure 5-4: Identification of NEMA Type 12 and NEMA Type 3R Components ..Figure 5-5: VSD Series Enclosed Drive Dimensions ......
Page 8 Figure D-2: VSD Series IntelliPass Disconnect ........
Page 9 List of Tables Table 1-1: VSD Series Open Drives Selection Chart ......
Page 10 VSD Series Drives User Manual Eaton Technology Powered by November 2009 List of Tables, continued Table 9-9: Fieldbus Parameters — M1 ➔ G1.8 ........
Page 11 Table A-1: VSD Series Drive Specifications ........
Page 12 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Safety Issues Deﬁnitions and Symbols WARNING This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.
Page 13 November 2009 Warnings, Cautions and Notices Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up or operate this Johnson Controls VSD Series Variable Speed Drive ® powered by Cutler-Hammer technology from Eaton’s electrical business.
Page 14 WARNING The VSD Series output terminals U, V and W correspond to a phase rotation of ABC. If the input terminals L1, L2 and L3 have not been wired for ABC, the motor rotation will be different when powered from the bypass instead of the VSD Series drive which can result in personal injury and equipment damage.
Page 15 VSD Series output or the motor terminals to prevent VSD Series drive malfunction and potential damage. CAUTION Make sure that the VSD Series output terminals (U, V, W) are not connected to the utility line power as severe damage to the VSD Series drive and personal injury may occur.
Page 16 VSD Series Drives User Manual Eaton Technology Powered by November 2009 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 17 Appendix C – Accessories Receiving and Inspection The VSD Series AC drive has met a stringent series of factory quality requirements before shipment. It is possible that packaging or equipment damage may have occurred during shipment. After receiving your VSD Series drive, please check for the following: Check to make sure that the package(s) includes the VSD Series drive, the User Manual, ●...
Page 18: Table 1-1: Vsd Series Open Drives Selection Chart
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Catalog Numbering System Table 1-1: VSD Series Open Drives Selection Chart Code Number Base Product VS = Variable Speed Drive Preﬁx Horsepower (VT) 001 = 1.0 hp to 250 = 250 hp...
Page 19: Figure 2-1: Mounting Space Requirements
A = clearance around the VSD Series drive. = clearance needed to change the fan without disconnecting the motor cables. B = distance between adjacent VSD Series drives or between the VSD Series drive and an enclosure wall. C = clearance above the VSD Series drive.
Page 20 1. Measure the mounting space to ensure that it allows for the minimum space surrounding the VSD Series drive. Drive dimensions are in Appendix A. 2. Make sure the mounting surface is ﬂat and strong enough to support the drive, is not ﬂammable, and is not subject to excessive motion or vibration.
Page 21: Table 3-1: Cable Spacings
The input line cable and line fuses must be sized in accordance with the rated input ● current of the unit. See Tables 3-2 and 3-5. Consistent with UL listing requirements, for maximum protection of the VSD Series ● drive, UL recognized fuses type RK should be used.
Page 22: Table 3-2: Cable And Fuse Sizes - 208 - 240V Ratings
VSD Series Drives User Manual Eaton Technology Powered by November 2009 UL Compatible Cable Selection and Installation Use only copper wire with temperature rating of at least 167°F (75°C). Table 3-2: Cable and Fuse Sizes — 208 – 240V Ratings...
Page 23: Figure 3-4
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 3-4: Cable and Fuse Sizes — 525 – 690V Ratings Wire Size Terminal Size Frame Size Fuse (A) Power Ground Power Ground 14 – 0 14 – 2 14 –...
Page 24: Figure 3-1: Input Power And Motor Cable Stripping And Wire Lengths
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Installation Instructions Strip the motor and power cables as shown in Figure 3-1 and Table 3-7. Ground Ground Power Motor Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths...
Page 25: Figure 3-2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 NEMA Type 1/12 Open Drives (1 – 250 HP) Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives Mounting Drive 1. Mount Drive (See Table below for dimensions.)
Page 26: Figure 3-3: Principle Wiring Diagram Of Vsd Series Power Unit
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Standard Wiring Diagrams and Terminal Locations Power and Motor Wiring Terminal Schematics for VSD Series Drives The following wiring diagrams show the line and motor connections of the drive. Power Board 230V...
Page 27 6. If shielded cable is used, connect the shields of the input line power cable and the motor cable to the motor and power ground terminals of the VSD Series drive. Power Wiring/Grounding 7. Wire power terminals, motor terminals, and grounding terminals per diagram.
Page 28: Figure 3-5: Option Board A9 Location And Settings
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives (Continued) Control Wiring Incoming Power 9. Wire control to the OPTA9 Control Board and OPTA2. Note: Drive default is programmed for Damper Interlock.
Page 29 November 2009 Checking the Cable and Motor Insulation 1. Check the motor cable insulation as follows: Disconnect the motor cable from terminals U, V and W of the VSD Series drive and ● from the motor. Measure the insulation resistance of the motor cable between each phase conductor ●...
Page 30 VSD Series Drives User Manual Eaton Technology Powered by November 2009 3-10 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 31: Figure 4-1: Option Board Slots
Chapter 4 — Control Wiring General Information The control unit of the VSD Series drive consists of the control board and various option boards that plug into the ﬁve slot connectors (A to E) of the control board. Galvanic isolation of the control terminals is provided as follows: Control connections are isolated from power, and the GND terminals are permanently ●...
Page 32: Figure 4-2: Option Board A2 Terminal Locations
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 4-1: Option Board A2 Terminal Descriptions Terminal Signal Description and Parameter Reference RO-1/1 Normally Closed (NC) Switching Capacity: 24V DC / 8A RO-1/2 Common 250V AC / 8A...
Page 33 Product Description ® The Johnson Controls VSD Series IntelliPass Drive is powered by the Cutler-Hammer tradition of providing a premier intelligent drive integrated with a reliable bypass conﬁguration, by taking advantage of the enclosed control and circuit breaker expertise of Eaton’s electrical business.
Page 34: Table 5-1: Vsd Series Intellipass/Intellidisconnect Drives Selection Chart
SA = Sensor Actuator Bus for FEC Interface. Options List: 00 = None P6 = 3rd Contactor Drive Isolation (IntelliPass only) Note: All VSD Series IntelliPass Drives incorporate two factory installed Auxiliary Contacts (formerly the “K9” option). For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 35: Table 5-2: Vsd Series Enclosed Drives Selection Chart
Includes a thermostat for variable temperature control. IntelliPass only. Table 5-4: Option Notes All VSD Series IntelliPass Drives incorporate two factory-installed Auxiliary Contacts (formerly the K9 option). Line Fuses Line Fuses, on load side of breaker in both drive and bypass modes Always included in the part number for 575V Enclosed IntelliPass Drives Line Fuses &...
Page 36: Figure 5-2: Vsd Series Intellipass/Intellidisconnect Drive Dimensions
* IntelliPass only. Drive Enclosure Endplate (located at bottom) Optional 3rd Contactor S1 Switch * (provided for drive isolation) Figure 5-1: Identiﬁcation of NEMA Type 1 Components Table 5-5: VSD Series NEMA Type 1 IntelliPass/IntelliDisconnect Drive Dimensions Drive Frame Approximate Approx.
Page 37: Table 5-6: Bypass Power Wiring Instructions - Nema Type 1 Intellipass/Intellidisconnect Drive
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive Mounting Drive 1. Mount drive per dimensions. (See Page 5-4) 2. Verify that the main power source is removed upstream.
Page 38 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive (Continued) Motor Wiring 13. Use your ﬁrst and second ﬁngers and simultaneously push down to release the two orange retaining clips (one on each side of the 24V DC motor overload terminal block).
Page 39: Figure 5-3: Vsd Series Intellipass With Three Contactors
Ground Start/Stop Speed Select 1 Fire Mode Bypass Overload Fault Note: Optional COMM cards can be supplied Note: with the drive or as a field option. Figure 5-3: VSD Series IntelliPass with Three Contactors LIT-1201828 For more information visit: www.johnsoncontrols.com...
Page 40 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive (Continued) Static Check L1, L2, L3 B-, B+, BT T1, T2, T3 27. Make sure power is off, and perform static checks as described in Table 5-10 (for the converter), Table 5-11 (for the inverter) and Table 5-12 (for the DC bus).
Page 41: Figure 5-5: Vsd Series Enclosed Drive Dimensions
Note: You will need to consult the electrical schematic supplied with the drive and the appropriate wiring diagram in Appendix D. Table 5-7: VSD Series NEMA Type 12 Enclosed IntelliPass Drive Table 5-8: VSD Series NEMA Type 3R Enclosed IntelliPass Drive...
Page 42: Table 5-9: Bypass Power Wiring Instructions - Enclosed Nema Type 12/3R
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R Mounting Drive Keypad Cable Circuit Circuit Breaker Breaker 1. Mount drive per dimensions. (See Page 5-9.) Extension Bar Set Screw 2.
Page 43 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R (Continued) Motor Wiring 11. Use your ﬁrst and second ﬁngers and simultaneously push down to release the two orange retaining clips (one on each side of the 24V DC motor overload terminal block).
Page 44 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R (Continued) Control Wiring 20. Use a ﬂat-blade screwdriver to carefully remove the low- voltage I/O terminal block. 21. Reinsert the I/O terminal block into the control board.
Page 45 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R (Continued) Static Check High-Voltage Faceplate 23. Use a Phillips screwdriver to remove all the faceplate screws on the high-voltage faceplate, and remove the faceplate.
Page 46: Table 5-10: Static Checks Of Converter
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Static Checking Static checking tests the integrity of the power-carrying components (diodes, capacitors and IGBTs) within the drive assembly. Performing these static checks ensures that no damage occurred during shipping or installation that could cause a failure when the drive is powered.
Page 47: Figure 5-7: Schematic For Static Checks (Sample For Frames 4 And 5)
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Note: Set the multimeter to the ohm function, and check the power gµround terminal and DC bus terminals as indicated in Table 5-12. Note: Frame 6 and larger use a “Hybrid” rectiﬁer section. “Shown in Service Manual.”...
Page 48: Figure 5-8: Option Board B5 Wiring Diagram
VSD Series Drives User Manual Eaton Technology Powered by November 2009 IntelliPass Control Wiring Instructions Use the instructions and diagrams in Chapter 4 “Control Wiring” for wiring standard option boards A9 and A2. In addition to these two boards, the IntelliPass Bypass includes option board B5, which is described in the following section.
Page 49: Figure 5-9: Option Board B5 Terminal Location
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Figure 5-9: Option Board B5 Terminal Location Note: Once selected, bypass operation will be controlled through keypad, I/O terminal or ﬁeldbus. Bypass option is automatically available when B5 option board is installed in Slot C.
Page 50 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Additional Instructions for Keypad Operation Procedure to run in bypass operation from keypad. 1. Press the BYPASS button: “Activate Bypass? Press ENTER” will appear on keypad display. 2. Press the HOA button to select desired control location, e.g. HAND. Bypass mode LED will start ﬂashing.
Page 51: Figure 6-1: Keypad And Display
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Chapter 6 — Menu Information Keypad Operation The menu is navigated by using the left and right arrow buttons. If a reference level is available for setting, the up and down arrow buttons adjust the value. To exit the Operate Menu to access the other menus, depress the ENTER button for 2 seconds.
Page 52: Table 6-1: Lcd Status Indicators
Run — Steady Illumination Indicates that the VSD Series drive or bypass is operating and controlling the load. Run — Flashing Indicates that the VSD Series drive or bypass is going to start. (Waiting for the Interlock signal or delay time expiration.) fault Fault Indicates that there is one or more active drive fault(s).
Page 53: Table 6-3: Navigation Buttons
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 6-3: Navigation Buttons Button Description Start This button operates as START button for normal operation when the “Keypad” is selected as the active control. Enter • conﬁrmation of selections •...
Page 54 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Main Menu Navigation The data on the control keypad are arranged in menus and submenus. The ﬁrst menu level consists of menus M1 to M8 and is called the Main menu. These menus and their submenus are illustrated in Figure 6-2.
Page 55: Figure 6-3: Main Menu Navigation
VSD Series Drives User Manual Eaton Technology Powered by November 2009 P5.6.1 Default Page M1 Programming G1.1 Quick Setup . . . G1.x Field Bus M2 Keypad Control R2.1 Speed Setpoint P2.2 Keypad Direction . . . P2.5 PI-StPt Default M3 Active Faults A3.1 Active Fault 1...
Page 56: Figure 6-4: Parameter Menu Structure Example
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Parameter Menu (M1) The Parameter Menu is a single or multi-level menu dependent upon the application in use, arranged by the parameter group items. Figure 6-4 illustrates this for the Generic PI application.
Page 57: Figure 6-5: Keypad Control Menu
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Keypad Control Menu (M2) In the Keypad Control Menu, you can set the frequency reference, choose the motor direction for keypad operation, and determine if the STOP button will be active at all times.
Page 58: Figure 6-6: Active Fault Display Example
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Active Faults Menu (M3) When a fault occurs, the drive stops. The sequence indication F1, the fault code, a short description of the fault and the fault type symbol will appear on the display. In addition, the indication FAULT or ALARM is displayed and, in case of a FAULT, the red LED on the keypad starts to blink.
Page 59: Table 6-4: Fault Types
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Fault Type Range: A, F, AR, FT Fault Type There are four different types of faults. These faults and their deﬁnitions are given in Table 6-4. Table 6-4: Fault Types...
Page 60: Figure 6-7: Sample Fault History Display
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Fault History Menu (M4) All faults are stored in the Fault History Menu, which can be viewed by using the Browser buttons. Additionally, the Fault time data record pages are accessible for each fault as in the Active Faults Menu described above.
Page 61: Figure 6-8: System Menu Keypad Structure
VSD Series Drives User Manual Eaton Technology Powered by November 2009 System Menu (M5) The controls associated with the general use of the drive, such as application selection, customized parameter sets or information about the hardware and software are located in the System Menu.
Page 62 VSD Series Drives User Manual Eaton Technology Powered by November 2009 System Menu Parameters S5.1 Range: English (Spanish , French , Portuguese ) Default: English Language Language Selection This parameter offers the ability to control the drive through the keypad in the language of your choice.
Page 63 VSD Series Drives User Manual Eaton Technology Powered by November 2009 S5.3.4 Range: Yes, No Default: Yes Automatic Auto.backup Backup This parameter activates and deactivates the parameter backup function. When the Parameter backup function is activated, the keypad makes a copy of the parameters and settings in the currently active application.
Page 64: M6 Expander Boards
VSD Series Drives User Manual Eaton Technology Powered by November 2009 P5.5.3 Range: Yes, No Default: No Start-Up Start-up Wizard Wizard The Start-Up Wizard facilitates commissioning the drive. If selected active, the Start- Up Wizard prompts the operator for the language and application desired and then advances through the start-up parameter list.
Page 65 VSD Series Drives User Manual Eaton Technology Powered by November 2009 P5.6.4 Default: 18 Contrast Contrast adjustment Adjustment If the display is not clear, you can adjust the keypad contrast with this parameter. P5.6.5 Range: 1 – 65,535 or Forever...
Page 66: Table 6-6: Total Counters
VSD Series Drives User Manual Eaton Technology Powered by November 2009 P5.7.3 Range: 200 – 5,000 Default: 200 Units: mseconds Acknowledge HMI ACK timeout Timeout This function allows the user to change the timeout of the Keypad acknowledgement time. Note: If the drive has been connected to a PC with a serial cable, the default values of Keypad Acknowledge Timeout and Number of Retries to Receive Keypad Acknowledgement must not be changed.
Page 67: Table 6-7: Trip Counters
VSD Series Drives User Manual Eaton Technology Powered by November 2009 S5.8.2 Trip Counters Trip counters The Trip Counters are counters whose values can be reset to zero. The resettable counters are shown in Table 6-7. Table 6-7: Trip Counters...
Page 68: Table 6-10: Hardware Information
VSD Series Drives User Manual Eaton Technology Powered by November 2009 S5.8.5 Hardware Hardware Information The Hardware information page provides information on the following hardware- related topics: Table 6-10: Hardware Information Number Content I5.8.5.1 Nominal power of the unit I5.8.5.2 Nominal voltage of the unit E5.8.5.3...
Page 69: Figure 6-9: Expander Board Menu Structure
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Expander Board Menu (M6) The Expander Board Menu makes it possible for the user to: to see what expander boards are connected to the control board and ● to access and edit the parameters associated with the expander board.
Page 70: Figure 6-10: Digital Inputs - Di-1, Di-2, Di-3 Status
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Monitoring Menu (M7) The Monitoring Menu items are meant for viewing parameter values during operation. Monitored values are updated every 0.3 sec. Monitored items are identiﬁed by item numbers V7.1 to V1.xx, where “xx”...
Page 71: Figure 6-11: Digital Inputs - Di-4, Di-5, Di-6 Status
VSD Series Drives User Manual Eaton Technology Powered by November 2009 V1.15 DI-4, DI-5, DI-6 OFF OFF Figure 6-11: Digital Inputs — DI-4, DI-5, DI-6 Status V1.16 DO-1, RO-1, RO-2 OFF OFF ON Figure 6-12: Digital and Relay Outputs — DO-1, RO-1, RO-2 Status Multimonitor (G7.25)
Page 72 VSD Series Drives User Manual Eaton Technology Powered by November 2009 6-22 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 73 WARNING Internal components and circuit boards (except the isolated I/O terminals) are at utility potential when the VSD Series drive is connected to the line. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it.
Page 74 5. Check that all START/STOP switches connected to the I/O terminals are in the STOP state. 6. Connect the VSD Series drive to the utility and switch the power on. 7. Use start-up wizard. It is active by default, if not keep STOP/RESET button pressed 5 seconds to activate it.
Page 75 Stop the drive by opening the start contact at DI-1. ● Disconnect all power to the VSD Series drive. Wait until the cooling fan on the unit stops and the indicators on the panel are not lit. If no keypad is present, check the indicators in the cover.
Page 76: Figure 7-1: Start-Up Wizard Navigation (1 Of 3)
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Start-Up Wizard — Duct Static, Building Static, Pressure Control, Temperature Control, Generic PI Upon initial power up, the Start-Up Wizard guides the commissioner through the basic VSD Series setup. The Start-Up Wizard may be set to function upon power up by setting parameter P5.5.3, or by pressing the STOP/RESET button for 5 seconds while in the “Operate...
Page 77: Figure 7-2: Start-Up Wizard Navigation (2 Of 3)
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Motor Name Plate Frequency motor NP freq Steps: default 60.00 Hz 60.00 Hz Motor Name Plate Speed motor NP rpm 1720 rpm 1720 rpm Drive Minimum Output Frequency min. frequency default 12.00 Hz...
Page 78: Figure 7-3: Start-Up Wizard Navigation (3 Of 3)
VSD Series Drives User Manual Eaton Technology Powered by November 2009 PI control gain value PI-contr. p-gain Steps: default will vary depending on application 0.10 PI control integration time PI-contr I-time default 30.00 second 30.00 PI Setpoint if source is fieldbus...
Page 79: Figure 7-4: Remote Input Start-Up Wizard
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Start-Up Wizard — Remote Input Application The Remote Input application uses a slightly different Start-Up Wizard: Steps: , and are exactly the same. Acceleration time from min. Frequency acceleration time to max.
Page 80 VSD Series Drives User Manual Eaton Technology Powered by November 2009 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 81 VS-OPTNX RS-485 Communication Option Board. If you purchase your Communication Board separate from the drive, please note that it must be installed in slot D or E on the control board of the VSD Series drive. LIT-1201828 For more information visit: www.johnsoncontrols.com...
Page 82 VSD Series Drives User Manual Eaton Technology Powered by November 2009 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 83 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Chapter 9 — Remote Input Application (SVCHS200) Introduction The Remote Input Application is typically used for direct frequency control without the PI. In these applications, the Remote Input Application provides a smooth control and an integrated measurement and control package where no additional components are needed.
Page 84: Table 9-1: Remote Input Application Default I/O Configuration
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Control Input/Output Table 9-1: Remote Input Application Default I/O Conﬁguration Terminal Signal Description OPTA9 +10V DC Reference output Voltage for potentiometer, etc. AI-1+ Analog input, voltage range Voltage input frequency setpoint 0 –...
Page 85: Table 9-2: Quick Setup Parameters - M1 ➔ G1.1
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Parameter Lists On the next pages you will ﬁnd the lists of parameters within the respective parameter groups. The parameter descriptions are given by ID number in Chapter 15.
Page 86: Analog Input
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 9-2: Quick Setup Parameters — M1 ➔ G1.1, continued Code Parameter Min. Max. Unit Default Number Description P1.1.12 Start Srce Hand Parameter for Local Start/Stop/Reverse control location. Default = Keypad...
Page 87: Table 9-3: Input Signals - M1 ➔ G1.2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Input Signals — M1 ➔ G1.2 Table 9-3: Input Signals — M1 ➔ G1.2 Code Parameter Min. Max. Unit Default Number Description P1.2.1 Start Mode Start Function: (A) DI-1 Funct.
Page 88 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 9-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.6 (A) DI-3 Funct. Default #13 Interlock/Run Enable 0 = Not Used 1 = Ext.
Page 89 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 9-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.8 (A) DI-5 Funct. Default #9 Fire-Mode 0 = Not Used 1 = Ext. fault, closing contact...
Page 90: Table 9-4: Output Signals - M1 ➔ G1.3
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 9-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.16 StPt. Scale Max 100.0 Speed that corresponds to the maximum setpoint signal.
Page 91 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 9-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.6 (A) DO-1 Funct. Default=Drive Ready 0 = Not used 1 = Drive Ready...
Page 92: Table 9-5: Drive Control Parameters - M1 ➔ G1.4
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 9-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.14 Act.Sp. Supv Fct 0 Actual Speed Supervision Function: 0 = Not used...
Page 93: Table 9-6: Prohibit Frequencies - M1 ➔ G1.5
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Prohibit Frequencies— M1 ➔ G1.5 Table 9-6: Prohibit Frequencies — M1 ➔ G1.5 Code Parameter Min. Max. Unit Default Number Description P1.5.1 SkipF1 Low Lim 100.0 Prohibit speed range 1 low limit.
Page 94: Table 9-7: Motor Control Parameters - M1 ➔ G1.6
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Motor Control Parameters — M1 ➔ G1.6 Table 9-7: Motor Control Parameters — M1 ➔ G1.6 Code Parameter Min. Max. Unit Default Number Description P1.6.1 Motor Ctrl Mode 0...
Page 95: Table 9-8: Protections - M1 ➔ G1.7
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Protections — M1 ➔ G1.7 Table 9-8: Protections — M1 ➔ G1.7 Code Parameter Min. Max. Unit Default Number Description P1.7.1 Input Phase Response to input phase Supv supervision.
Page 96: Table 9-9: Fieldbus Parameters - M1 ➔ G1.8
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Tables 9-8: Protections — M1 ➔ G1.7, continued Code Parameter Min. Max. Unit Default Number Description P1.7.15 Underload 0 = No response Protection 1 = Warning 2 = Fault, stop mode after fault...
Page 97: Table 9-10: Preset Speeds - M1 ➔ G1.10
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 9-9: Fieldbus Parameters — M1 ➔ G1.8, continued Code Parameter Min. Max. Unit Default Number Description P1.8.6 FB Data Out6 Sel 0 10000 1006 Fieldbus process data output 6 selection.
Page 98: Table 9-11: Keypad Control Parameters - M2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Keypad Control Parameters — M2 This menu provides the parameters for the setting of the keypad speed setpoint, the selection of motor direction when in keypad operation, and when the STOP button is active.
Page 99: V7.14
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 9-12: Monitoring Menu, continued Code Parameter Min. Max. Unit Default Number Description V7.11 Motor 1000.0 Temperature V7.12 (A) AI-1 -10.00 20.00 0.00 Voltage Input value [V] V7.13 (A) AI-2 -10.00...
Page 100 VSD Series Drives User Manual Eaton Technology Powered by November 2009 9-18 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 101 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Chapter 10 — Generic PI Application (SVCHS201) Introduction The Generic PI Application is typically used to control levels of pumps and fans with a pressure transducer. The direct frequency reference can be used for the control without the PI controller and is selected from the analog inputs, ﬁeldbus, motor potentiometer or keypad.
Page 102: Table 10-1: Generic Pi Application Default I/O Configuration
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Control Input/Output Table 10-1: Generic PI Application Default I/O Conﬁguration Terminal Signal Description OPTA9 +10V DC Reference output Voltage for potentiometer, etc. AI-1+ Analog input, voltage range Voltage input for PI setpoint or 0 –...
Page 103: Table 10-2: Quick Setup Parameters - M1 ➔ G1.1
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Parameter Lists On the next pages you will ﬁnd the lists of parameters within the respective parameter groups. The parameter descriptions are given by ID number in Chapter 15.
Page 104 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 10-2: Quick Setup Parameters — M1 ➔ G1.1, continued Code Parameter Min. Max. Unit Default Number Description P1.1.13 StPt Source Local speed setpoint selection: Hand 0 = analog input AI-1...
Page 105: Table 10-3: Input Signals - M1 ➔ G1.2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Input Signals — M1 ➔ G1.2 Table 10-3: Input Signals — M1 ➔ G1.2 Code Parameter Min. Max. Unit Default Number Description P1.2.1 Start Mode Start Function: 0 = Normal start without interlockings.
Page 106 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 10-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.6 (A) DI-3 Funct. Default #13 Interlock/Run Enable 0 = Not Used 1 = Ext.
Page 107 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 10-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.8 (A) DI-5 Funct. Default #9 Fire-Mode 0 = Not Used 1 = Ext. fault, closing contact...
Page 108: Table 10-4: Output Signals - M1 ➔ G1.3
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 10-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.15 (A) AI-2 Maximum Min. 100.0 100.00 Default applies for 10V or 20 mA P1.2.16...
Page 109 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 10-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.6 (A) DO-1 Funct. Default=Drive Ready 0 = Not used 1 = Drive Ready...
Page 110: Table 10-5: Drive Control Parameters - M1 ➔ G1.4
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 10-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.14 Act.Sp. Supv Fct 0 Actual Speed Supervision Function: 0 = Not used...
Page 111: Table 10-6: Prohibit Frequencies - M1 ➔ G1.5
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Prohibit Frequencies— M1 ➔ G1.5 Table 10-6: Prohibit Frequencies — M1 ➔ G1.5 Code Parameter Min. Max. Unit Default Number Description P1.5.1 SkipF1 Low Lim 100.0 Prohibit speed range 1 low limit.
Page 112: Table 10-7: Motor Control Parameters - M1 ➔ G1.6
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Motor Control Parameters — M1 ➔ G1.6 Table 10-7: Motor Control Parameters — M1 ➔ G1.6 Code Parameter Min. Max. Unit Default Number Description P1.6.1 Motor Ctrl Mode 0...
Page 113: Table 10-8: Protections - M1 ➔ G1.7
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Protections — M1 ➔ G1.7 Table 10-8: Protections — M1 ➔ G1.7 Code Parameter Min. Max. Unit Default Number Description P1.7.1 Input Phase Response to input phase Supv supervision.
Page 114: Table 10-9: Fieldbus Parameters - M1 ➔ G1.8
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Tables 10-8: Protections — M1 ➔ G1.7, continued Code Parameter Min. Max. Unit Default Number Description P1.7.15 Underload 0 = No response Protection 1 = Warning 2 = Fault, stop mode after fault...
Page 115 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 10-9: Fieldbus Parameters — M1 ➔ G1.8, continued Code Parameter Min. Max. Unit Default Number Description P1.8.6 FB Data Out6 Sel 0 10000 1006 Fieldbus process data output 6 selection.
Page 116: Table 10-10: Pi-Control Parameters - M1 ➔ G1.9
VSD Series Drives User Manual Eaton Technology Powered by November 2009 PI-Control Parameters — M1 ➔ G1.9 Table 10-10: PI-Control Parameters — M1 ➔ G1.9 Code Parameter Min. Max. Unit Default Number Description P1.9.1 Setpoint Min. Sensor_Min PI_Setpoint_ 1102 Minimum limit for the PI-Controller setpoint.
Page 117: Table 10-12: Keypad Control Parameters - M2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Keypad Control Parameters — M2 This menu provides the parameters for the setting of the keypad speed setpoint, the selection of motor direction when in keypad operation, and when the STOP button is active.
Page 118 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 10-13: Monitoring Menu, continued Code Parameter Min. Max. Unit Default Number Description V7.9 DC-Bus Voltage 1000 [R] DC voltage in Volts Tﬁlt = 32ms. V7.10 Unit -1000 1000 °F...
Page 119 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Chapter 11 — Duct Static Application (SVCHS202) Introduction The Duct Static Application is typically used to control fans with a pressure transducer and provide WC/PA units to a keypad.
Page 120: Table 11-1: Duct Static Application Default I/O Configuration
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Control Input/Output Table 11-1: Duct Static Application Default I/O Conﬁguration Terminal Signal Description OPTA9 +10V DC Reference output Voltage for potentiometer, etc. AI-1+ Analog input, voltage range Voltage input for PI setpoint or 0 –...
Page 121: Table 11-2: Quick Setup Parameters - M1 ➔ G1.1
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Parameter Lists On the next pages you will ﬁnd the lists of parameters within the respective parameter groups. The parameter descriptions are given by ID number in Chapter 15.
Page 122 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 11-2: Quick Setup Parameters — M1 ➔ G1.1, continued Code Parameter Min. Max. Unit Default Number Description P1.1.13 StPt Source Local speed setpoint selection: Hand 0 = analog input AI-1...
Page 123: Table 11-3: Input Signals - M1 ➔ G1.2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Input Signals — M1 ➔ G1.2 Table 11-3: Input Signals — M1 ➔ G1.2 Code Parameter Min. Max. Unit Default Number Description P1.2.1 Start Mode Start Function: 0 = Normal start without interlockings.
Page 124 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 11-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.6 (A) DI-3 Funct. Default #13 Interlock/Run Enable 0 = Not Used 1 = Ext.
Page 125 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 11-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.8 (A) DI-5 Funct. Default #9 Fire-Mode 0 = Not Used 1 = Ext. fault, closing contact...
Page 126: Table 11-4: Output Signals - M1 ➔ G1.3
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 11-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.16 (A) AI-2 Invert 0 = Not inverted 1 = Inverted P1.2.17 (A) AI-2 Filter 0.00...
Page 127 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 11-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.6 (A) DO-1 Funct. Default=Drive Ready 0 = Not used 1 = Drive Ready...
Page 128: Table 11-5: Drive Control Parameters - M1 ➔ G1.4
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 11-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.14 Act.Sp. Supv Fct 0 Actual Speed Supervision Function: 0 = Not used...
Page 129: Table 11-6: Prohibit Frequencies - M1 ➔ G1.5
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Prohibit Frequencies— M1 ➔ G1.5 Table 11-6: Prohibit Frequencies — M1 ➔ G1.5 Code Parameter Min. Max. Unit Default Number Description P1.5.1 SkipF1 Low Lim 100.0 Prohibit speed range 1 low limit.
Page 130: Table 11-7: Motor Control Parameters - M1 ➔ G1.6
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Motor Control Parameters — M1 ➔ G1.6 Table 11-7: Motor Control Parameters — M1 ➔ G1.6 Code Parameter Min. Max. Unit Default Number Description P1.6.1 Motor Ctrl Mode 0...
Page 131: Table 11-8: Protections - M1 ➔ G1.7
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Protections — M1 ➔ G1.7 Table 11-8: Protections — M1 ➔ G1.7 Code Parameter Min. Max. Unit Default Number Description P1.7.1 Input Phase Response to input phase Supv supervision.
Page 132: Table 11-9: Fieldbus Parameters - M1 ➔ G1.8
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Tables 11-8: Protections — M1 ➔ G1.7, continued Code Parameter Min. Max. Unit Default Number Description P1.7.15 Underload 0 = No response Protection 1 = Warning 2 = Fault, stop mode after fault...
Page 133 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 11-9: Fieldbus Parameters — M1 ➔ G1.8, continued Code Parameter Min. Max. Unit Default Number Description P1.8.6 FB Data Out6 Sel 0 10000 1006 Fieldbus process data output 6 selection.
Page 134: Table 11-10: Pi-Control Parameters - M1 ➔ G1.9
VSD Series Drives User Manual Eaton Technology Powered by November 2009 PI-Control Parameters — M1 ➔ G1.9 Table 11-10: PI-Control Parameters — M1 ➔ G1.9 Code Parameter Min. Max. Unit Default Number Description P1.9.1 US/Metric Units 1101 P1.9.2 Setpoint Min.
Page 135: Table 11-12: Keypad Control Parameters - M2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Keypad Control Parameters — M2 This menu provides the parameters for the setting of the keypad speed setpoint, the selection of motor direction when in keypad operation, and when the STOP button is active.
Page 136: Table 11-13: Monitoring Menu
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Monitoring Menu — M7 The monitored items are the actual values of parameters and signals as well as the status and measurements of other elements. Monitored items cannot be edited.
Page 137: Pi Setpoint
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 11-13: Monitoring Menu, continued Code Parameter Min. Max. Unit Default Number Description V7.20 Status Word -32768 32767 b0 = Drive Ready b1 = Run Enable b2 = Drive Running...
Page 138 VSD Series Drives User Manual Eaton Technology Powered by November 2009 11-20 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 139 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Chapter 12 — Building Static Application (SVCHS203) Introduction The Building Static Application is typically used to control fans with a pressure transducer and provide WC/PA units to a keypad.
Page 140: Table 12-1: Building Static Application Default I/O Configuration
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Control Input/Output Table 12-1: Building Static Application Default I/O Conﬁguration Terminal Signal Description OPTA9 +10V DC Reference output Voltage for potentiometer, etc. AI-1+ Analog input, voltage range Voltage input for PI setpoint or 0 –...
Page 141: Table 12-2: Quick Setup Parameters - M1 ➔ G1.1
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Parameter Lists On the next pages you will ﬁnd the lists of parameters within the respective parameter groups. The parameter descriptions are given by ID number in Chapter 15.
Page 142 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 12-2: Quick Setup Parameters — M1 ➔ G1.1, continued Code Parameter Min. Max. Unit Default Number Description P1.1.13 StPt Source Local speed setpoint selection: Hand 0 = analog input AI-1...
Page 143: Table 12-3: Input Signals - M1 ➔ G1.2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Input Signals — M1 ➔ G1.2 Table 12-3: Input Signals — M1 ➔ G1.2 Code Parameter Min. Max. Unit Default Number Description P1.2.1 Start Mode Start Function: 0 = Normal start without interlockings.
Page 144 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 12-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.6 (A) DI-3 Funct. Default #13 Interlock/Run Enable 0 = Not Used 1 = Ext.
Page 145 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 12-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.8 (A) DI-5 Funct. Default #9 Fire-Mode 0 = Not Used 1 = Ext. fault, closing contact...
Page 146: Table 12-4: Output Signals - M1 ➔ G1.3
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 12-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.19 StPt. Scale Max 100.0 Speed that corresponds to the maximum setpoint signal.
Page 147 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 12-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.6 (A) DO-1 Funct. Default=Drive Ready 0 = Not used 1 = Drive Ready...
Page 148: Table 12-5: Drive Control Parameters - M1 ➔ G1.4
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 12-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.14 Act.Sp. Supv Fct 0 Actual Speed Supervision Function: 0 = Not used...
Page 149: Table 12-6: Prohibit Frequencies - M1 ➔ G1.5
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Prohibit Frequencies— M1 ➔ G1.5 Table 12-6: Prohibit Frequencies — M1 ➔ G1.5 Code Parameter Min. Max. Unit Default Number Description P1.5.1 SkipF1 Low Lim 100.0 Prohibit speed range 1 low limit.
Page 150: Table 12-7: Motor Control Parameters - M1 ➔ G1.6
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Motor Control Parameters — M1 ➔ G1.6 Table 12-7: Motor Control Parameters — M1 ➔ G1.6 Code Parameter Min. Max. Unit Default Number Description P1.6.1 Motor Ctrl Mode 0...
Page 151: Table 12-8: Protections - M1 ➔ G1.7
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Protections — M1 ➔ G1.7 Table 12-8: Protections — M1 ➔ G1.7 Code Parameter Min. Max. Unit Default Number Description P1.7.1 Input Phase Response to input phase Supv supervision.
Page 152: Table 12-9: Fieldbus Parameters - M1 ➔ G1.8
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Tables 12-8: Protections — M1 ➔ G1.7, continued Code Parameter Min. Max. Unit Default Number Description P1.7.15 Underload 0 = No response Protection 1 = Warning 2 = Fault, stop mode after fault...
Page 153 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 12-9: Fieldbus Parameters — M1 ➔ G1.8, continued Code Parameter Min. Max. Unit Default Number Description P1.8.6 FB Data Out6 Sel 0 10000 1006 Fieldbus process data output 6 selection.
Page 154: Table 12-10: Pi-Control Parameters - M1 ➔ G1.9
VSD Series Drives User Manual Eaton Technology Powered by November 2009 PI-Control Parameters — M1 ➔ G1.9 Table 12-10: PI-Control Parameters — M1 ➔ G1.9 Code Parameter Min. Max. Unit Default Number Description P1.9.1 US/Metric Units 1101 P1.9.2 Setpoint Min.
Page 155: Table 12-12: Keypad Control Parameters - M2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Keypad Control Parameters — M2 This menu provides the parameters for the setting of the keypad speed setpoint, the selection of motor direction when in keypad operation, and when the STOP button is active.
Page 156: Table 12-13: Monitoring Menu
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Monitoring Menu — M7 The monitored items are the actual values of parameters and signals as well as the status and measurements of other elements. Monitored items cannot be edited.
Page 157: V7.24 Pi Output
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 12-13: Monitoring Menu, continued Code Parameter Min. Max. Unit Default Number Description V7.20 Status Word -32768 32767 b0 = Drive Ready b1 = Run Enable b2 = Drive Running...
Page 158 VSD Series Drives User Manual Eaton Technology Powered by November 2009 12-20 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 159 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Chapter 13 — Pressure Control Application (SVCHS204) Introduction The Pressure Control Application is typically used to control levels of pumps in fans with a pressure transducer and provide PSI/kPa units to a keypad.
Page 160: Table 13-1: Pressure Control Application Default I/O Configuration
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Control Input/Output Table 13-1: Pressure Control Application Default I/O Conﬁguration Terminal Signal Description OPTA9 +10V DC Reference output Voltage for potentiometer, etc. AI-1+ Analog input, voltage range Voltage input for PI setpoint or 0 –...
Page 161: Table 13-2: Quick Setup Parameters - M1 ➔ G1.1
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Parameter Lists On the next pages you will ﬁnd the lists of parameters within the respective parameter groups. The parameter descriptions are given by ID number in Chapter 15.
Page 162 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 13-2: Quick Setup Parameters — M1 ➔ G1.1, continued Code Parameter Min. Max. Unit Default Number Description P1.1.13 StPt Source Local speed setpoint selection: Hand 0 = analog input AI-1...
Page 163: Table 13-3: Input Signals - M1 ➔ G1.2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Input Signals — M1 ➔ G1.2 Table 13-3: Input Signals — M1 ➔ G1.2 Code Parameter Min. Max. Unit Default Number Description P1.2.1 Start Mode Start Function: 0 = Normal start without interlockings.
Page 164 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 13-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.6 (A) DI-3 Funct. Default #13 Interlock/Run Enable 0 = Not Used 1 = Ext.
Page 165 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 13-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.8 (A) DI-5 Funct. Default #9 Fire-Mode 0 = Not Used 1 = Ext. fault, closing contact...
Page 166: Table 13-4: Output Signals - M1 ➔ G1.3
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 13-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.19 StPt. Scale Max 100.0 Speed that corresponds to the maximum setpoint signal.
Page 167 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 13-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.6 (A) DO-1 Funct. Default=Drive Ready 0 = Not used 1 = Drive Ready...
Page 168: Table 13-5: Drive Control Parameters - M1 ➔ G1.4
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 13-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.14 Act.Sp. Supv Fct 0 Actual Speed Supervision Function: 0 = Not used...
Page 169: Table 13-6: Prohibit Frequencies - M1 ➔ G1.5
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Prohibit Frequencies— M1 ➔ G1.5 Table 13-6: Prohibit Frequencies — M1 ➔ G1.5 Code Parameter Min. Max. Unit Default Number Description P1.5.1 SkipF1 Low Lim 100.0 Prohibit speed range 1 low limit.
Page 170: Table 13-7: Motor Control Parameters - M1 ➔ G1.6
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Motor Control Parameters — M1 ➔ G1.6 Table 13-7: Motor Control Parameters — M1 ➔ G1.6 Code Parameter Min. Max. Unit Default Number Description P1.6.1 Motor Ctrl Mode 0...
Page 171: Table 13-8: Protections - M1 ➔ G1.7
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Protections — M1 ➔ G1.7 Table 13-8: Protections — M1 ➔ G1.7 Code Parameter Min. Max. Unit Default Number Description P1.7.1 Input Phase Response to input phase Supv supervision.
Page 172: Table 13-9: Fieldbus Parameters - M1 ➔ G1.8
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Tables 13-8: Protections — M1 ➔ G1.7, continued Code Parameter Min. Max. Unit Default Number Description P1.7.15 Underload 0 = No response Protection 1 = Warning 2 = Fault, stop mode after fault...
Page 173 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 13-9: Fieldbus Parameters — M1 ➔ G1.8, continued Code Parameter Min. Max. Unit Default Number Description P1.8.6 FB Data Out6 Sel 0 10000 1006 Fieldbus process data output 6 selection.
Page 174: Table 13-10: Pi-Control Parameters - M1 ➔ G1.9
VSD Series Drives User Manual Eaton Technology Powered by November 2009 PI-Control Parameters — M1 ➔ G1.9 Table 13-10: PI-Control Parameters — M1 ➔ G1.9 Code Parameter Min. Max. Unit Default Number Description P1.9.1 US/Metric Units 1101 P1.9.2 Setpoint Min.
Page 175: Table 13-12: Keypad Control Parameters - M2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Keypad Control Parameters — M2 This menu provides the parameters for the setting of the keypad speed setpoint, the selection of motor direction when in keypad operation, and when the STOP button is active.
Page 176: Table 13-13: Monitoring Menu
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Monitoring Menu — M7 The monitored items are the actual values of parameters and signals as well as the status and measurements of other elements. Monitored items cannot be edited.
Page 177 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 13-13: Monitoring Menu, continued Code Parameter Min. Max. Unit Default Number Description V7.20 Status Word -32768 32767 b0 = Drive Ready b1 = Run Enable b2 = Drive Running...
Page 178 VSD Series Drives User Manual Eaton Technology Powered by November 2009 13-20 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 179 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Chapter 14 — Temperature Control Application (SVCHS205) Introduction The Temperature Control Application is typically used to control levels of pumps in fans with a pressure transducer and provide °F/°C units to a keypad.
Page 180: Table 14-1: Temperature Control Application Default I/O Configuration
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Control Input/Output Table 14-1: Temperature Control Application Default I/O Conﬁguration Terminal Signal Description OPTA9 +10V DC Reference output Voltage for potentiometer, etc. AI-1+ Analog input, voltage range Voltage input for PI setpoint or 0 –...
Page 181: Table 14-2: Quick Setup Parameters - M1 ➔ G1.1
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Parameter Lists On the next pages you will ﬁnd the lists of parameters within the respective parameter groups. The parameter descriptions are given by ID number in Chapter 15.
Page 182 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 14-2: Quick Setup Parameters — M1 ➔ G1.1, continued Code Parameter Min. Max. Unit Default Number Description P1.1.13 StPt Source Local speed setpoint selection: Hand 0 = analog input AI-1...
Page 183: Table 14-3: Input Signals - M1 ➔ G1.2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Input Signals — M1 ➔ G1.2 Table 14-3: Input Signals — M1 ➔ G1.2 Code Parameter Min. Max. Unit Default Number Description P1.2.1 Start Mode Start Function: 0 = Normal start without interlockings.
Page 184 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 14-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.6 (A) DI-3 Funct. Default #13 Interlock/Run Enable 0 = Not Used 1 = Ext.
Page 185 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 14-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.8 (A) DI-5 Funct. Default #9 Fire-Mode 0 = Not Used 1 = Ext. fault, closing contact...
Page 186: Table 14-4: Output Signals - M1 ➔ G1.3
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 14-3: Input Signals — M1 ➔ G1.2, continued Code Parameter Min. Max. Unit Default Number Description P1.2.19 StPt. Scale Max 100.0 Speed that corresponds to the maximum setpoint signal.
Page 187 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 14-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.6 (A) DO-1 Funct. Default=Drive Ready 0 = Not used 1 = Drive Ready...
Page 188: Table 14-5: Drive Control Parameters - M1 ➔ G1.4
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 14-4: Output Signals — M1 ➔ G1.3, continued Code Parameter Min. Max. Unit Default Number Description P1.3.14 Act.Sp. Supv Fct 0 Actual Speed Supervision Function: 0 = Not used...
Page 189: Table 14-6: Prohibit Frequencies - M1 ➔ G1.5
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Prohibit Frequencies— M1 ➔ G1.5 Table 14-6: Prohibit Frequencies — M1 ➔ G1.5 Code Parameter Min. Max. Unit Default Number Description P1.5.1 SkipF1 Low Lim 100.0 Prohibit speed range 1 low limit.
Page 190: Table 14-7: Motor Control Parameters - M1 ➔ G1.6
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Motor Control Parameters — M1 ➔ G1.6 Table 14-7: Motor Control Parameters — M1 ➔ G1.6 Code Parameter Min. Max. Unit Default Number Description P1.6.1 Motor Ctrl Mode 0...
Page 191: Table 14-8: Protections - M1 ➔ G1.7
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Protections — M1 ➔ G1.7 Table 14-8: Protections — M1 ➔ G1.7 Code Parameter Min. Max. Unit Default Number Description P1.7.1 Input Phase Response to input phase Supv supervision.
Page 192: Table 14-9: Fieldbus Parameters - M1 ➔ G1.8
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Tables 14-8: Protections — M1 ➔ G1.7, continued Code Parameter Min. Max. Unit Default Number Description P1.7.15 Underload 0 = No response Protection 1 = Warning 2 = Fault, stop mode after fault...
Page 193 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 14-9: Fieldbus Parameters — M1 ➔ G1.8, continued Code Parameter Min. Max. Unit Default Number Description P1.8.6 FB Data Out6 Sel 0 10000 1006 Fieldbus process data output 6 selection.
Page 194: Table 14-10: Pi-Control Parameters - M1 ➔ G1.9
VSD Series Drives User Manual Eaton Technology Powered by November 2009 PI-Control Parameters — M1 ➔ G1.9 Table 14-10: PI-Control Parameters — M1 ➔ G1.9 Code Parameter Min. Max. Unit Default Number Description P1.9.1 US/Metric Units 1101 P1.9.2 Setpoint Min.
Page 195: Table 14-12: Keypad Control Parameters - M2
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Keypad Control Parameters — M2 This menu provides the parameters for the setting of the keypad speed setpoint, the selection of motor direction when in keypad operation, and when the STOP button is active.
Page 196: Table 14-13: Monitoring Menu
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Monitoring Menu — M7 The monitored items are the actual values of parameters and signals as well as the status and measurements of other elements. Monitored items cannot be edited.
Page 197 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 14-13: Monitoring Menu, continued Code Parameter Min. Max. Unit Default Number Description V7.20 Status Word -32768 32767 b0 = Drive Ready b1 = Run Enable b2 = Drive Running...
Page 198 VSD Series Drives User Manual Eaton Technology Powered by November 2009 14-20 For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 199 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Chapter 15 — Description of Parameters Parameters by ID Number On the following pages you will find the parameter descriptions arranged according to the individual ID number of the parameter.
Page 200: Table 15-1: Selections For Ids 112, 113, 114 And 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 15-2: Analog Output Scaling
Description Hand Indicates that HAND has been chosen in the HOA control mode. Indicates that the VSD Series drive is not ready to operate. (Ready-indicator is OFF). Auto Indicates that AUTO has been chosen in the HOA control mode. Preset Speed This parameter determines the frequency reference for Preset Speed 1 operation when either DI-2, DI-4, DI-5 or DI-6 are set to control Speed Select 1 and closed.
Page 201 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Start Mode This parameter determines the start function. Start – normal start without interlockings Interlocked Start – One of the inputs DI-2 to DI-6 must be programmed for selection 13 or 14 “Interlock.” After start command, when the interlock is removed the drive will stop and message “Interlock Missing”...
Page 202: Figure 15-1: Ai-1 No Signal Inversion
VSD Series Drives User Manual Eaton Technology Powered by November 2009 DI-6 Function Same as DI-2 (ID204) except selection 0 = Overload fault relay input for Intellipass use. AI-1 signal inversion If this parameter = 0 no inversion of analog V signal takes place.
Page 203: Figure 15-3: Ai-1 No Signal Filtering
VSD Series Drives User Manual Eaton Technology Powered by November 2009 AI-1 signal filter time When this parameter is given a value greater than 0 the function that filters out disturbances from the incoming analog signal is activated. A long ﬁltering time makes the regulation response slower. See Figure 15-3.
Page 204: Figure 15-5: Setpoint Scaling
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Setpoint Scale Minimum Setpoint scaling minimum Setpoint Scale Maximum Setpoint scaling maximum Setting value limits 0 ≤ ID214 ≤ ID215 ≤ ID102. If ID215 = 0, scaling is set OFF.
Page 205: Figure 15-7: Analog Output Filtering
VSD Series Drives User Manual Eaton Technology Powered by November 2009 AI-1 Minimum Value Minimum scaling value for Analog input 1. AI-1 Maximum Value Maximum scaling value for Analog input 1. Motor potentiometer memory reset (PID reference) No reset Memory reset in stop and powerdown...
Page 206: Figure 15-8: Analog Output Invert
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Analog output inversion Inverts the analog output signal: Maximum output signal = Minimum set value Minimum output signal = maximum set value Analog Output Current 20 mA 4 mA...
Page 207: Figure 15-9: Analog Output Scaling
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Analog Output Current Scale = 200% Scale = 20 mA 100% Scale = 12 mA 10 mA Max. Value ID304 = 1 of Signal 4 mA Selected by ID301...
Page 208: Table 15-3: Output Signals Via Do-1 And Output Relays Ro-1 And Ro-2 . . . . . . . . . . . . Table 15-4: Size-Dependent Switching Frequencies
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table 15-3: Output Signals Via DO-1 and Output Relays RO-1 and RO-2 (Continued) Setting value Signal content 16 = Start ON relay Start command delay timer ID320 17 = Start OFF Delay...
Page 209: Figure 15-10: Output Frequency Supervision
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Actual Speed supervision value Selects the frequency value supervised by parameter ID314. See Figure 15-10. f [Hz] ID314 = 2 1% Hysteresis ID315 Example: 21 RO-1 21 RO-1 21 RO-1...
Page 210 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Start OFF Delay Relay or Digital output OFF-delay time after start command is given. Start Function Ramp: The drive starts from 0 Hz and accelerates to the set reference frequency within the set acceleration time.
Page 211: Figure 15-11: Acceleration/Deceleration (S-Shaped)
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Acceleration/Deceleration Used when not in Auto Mode ramp shape The start and end of the acceleration and deceleration ramps can be smoothed with these parameters. Setting a value of 0.0 gives a linear ramp shape which causes acceleration and deceleration to react immediately to the changes in the reference signal.
Page 212: Figure 15-12: Example Of Prohibit Frequency Area Setting
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Output Frequency (Hz) ID501 ID502 ID503 ID504 ID505 ID506 ID507 ID508 ID509 ID510 ID511 ID512 Reference (Hz) Figure 15-12: Example of Prohibit Frequency Area Setting Prohibit frequency area 2;...
Page 213: Figure 15-13: Ramp Speed Scaling Between Prohibit Frequencies
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Acceleration/deceleration ramp speed scaling ratio between prohibit frequency limits Defines the acceleration/deceleration time when the output frequency is between the selected prohibit frequency range limits (ID501 and ID502). The ramping speed (selected acceleration/deceleration time 1 or 2) is multiplied with this factor.
Page 214 VSD Series Drives User Manual Eaton Technology Powered by November 2009 V/Hz optimization Automatic The voltage to the motor changes automatically which makes the motor torque produce sufficient torque to start and run at low frequencies. The voltage boost increase depends on the motor type and rating. Automatic torque boost can be used in applications where starting torque due to starting friction is high, e.g.
Page 215: Figure 15-14: Linear And Squared V/Hz Ratio
VSD Series Drives User Manual Eaton Technology Powered by November 2009 ID605 Default: Nominal Field Weakening Voltage of the Motor Point Linear Squared Default: Nominal Frequency of the Motor f [Hz] Figure 15-14: Linear and Squared V/Hz Ratio Programmable V/Hz curve: The V/Hz curve can be programmed with three different points.
Page 216 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Voltage at field weakening point Above the frequency at the field weakening point, the output voltage remains at the set maximum value. Below the frequency at the field weakening point, the output voltage depends on the setting of the V/Hz curve parameters.
Page 217 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Overvoltage controller This parameter (and ID611) allows the overvoltage (undervoltage) controller to be switched out of operation. This may be useful, for example, if the utility supply voltage varies more than -15% to +10% and the application will not tolerate the overvoltage (undervoltage).
Page 218 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Response to the 4 mA reference fault No response Warning Fault, stop mode after fault according to ID402 A warning or a fault action and message is generated if the 4 – 20 mA reference signal is used and the signal falls below 3.5 mA for 5 seconds or below 0.5 mA for 0.5...
Page 219: Figure 15-16: Motor Thermal Current It Curve
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Motor Thermal Protection No response Warning Fault, stop mode after fault according to ID402 Fault, stop mode after fault always by coasting If tripping is selected the drive will stop and activate the fault stage. Deactivating the protection, ie.
Page 220: Figure 15-17: Motor Temperature Calculation
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Motor Thermal Protection: Time Constant This time can be set between 1 and 200 minutes. This is the thermal time constant of the motor. The bigger the motor, the bigger the time constant.
Page 221: Figure 15-18: Stall Characteristics Settings
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Stall Current Limit The current can be set to 0.0 – 2*I . For a stall stage to occur, the current must have exceeded this limit. See Figure 15-18. The software does not allow entering a greater value than 2*I .
Page 222: Figure 15-20: Setting Of Minimum Load
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Underload Protection No response Warning Fault, stop mode after fault according to ID402 Fault, stop mode after fault always by coasting If tripping is set active the drive will stop and activate the fault stage. Deactivating the protection by setting the parameter to 0 will reset the underload time counter to zero.
Page 223: Figure 15-21: Underload Time Counter Function
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Underload Time This time can be set between 2.0 and 600.0 sec. This is the maximum time allowed for an underload state to exist. An internal up/ down counter counts the accumulated underload time. if the underload counter value goes above this limit, the protection will cause a trip according to ID716.
Page 224: Table 15-5: Fieldbus Parameters
VSD Series Drives User Manual Eaton Technology Powered by November 2009 1001 Fieldbus Data Out 1008 These parameters can be used to send parameter or monitoring values to fieldbus. The values can be selected by using ID numbers. Table 15-5: Fieldbus Parameters...
Page 225: Figure 15-22: Auto Acceleration/Deceleration (S-Shaped)
VSD Series Drives User Manual Eaton Technology Powered by November 2009 1109 PI controller gain This parameter defines the gain of the PI controller. If the value of the parameter is set to 1.00 a change of 0.01 in the error value causes the controller output to change by 10%.
Page 226: Table 15-6: Preset Speeds
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Keypad Control Parameters Unlike the parameters listed above, these parameters are located in the M2 menu of the control keypad. The keypad reference and PI setpoint parameters do not have ID numbers.
Page 227: Analog Input
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Appendix A — Technical Data Speciﬁcations Table A-1: VSD Series Drive Speciﬁcations Description Speciﬁcation Power Connections Input Voltage (V 230V +10%/-15% 480V +10%/-15% 575V +10%/-15% Input Frequency (f 50/60 Hz (variation up to 45 – 66 Hz)
Page 228 Overcurrent Protection Overvoltage Protection Undervoltage Protection Ground (Earth) Fault In case of a ground fault in motor or motor cables, only the VSD Series is protected Input Phase Supervision Trips if any of the input phases are missing Motor Phase Supervision...
Page 229: Table A-2: 230V Vt Output Power Ratings
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Power Ratings Table A-2: 230V VT Output Power Ratings Three-Phase Input Catalog Number Frame Size Horsepower Current VS0012x0A_ VSF152x0A_ 1-1/2 VS0022x0A_ VS0032x0A_ VS0052x0A_ 17.5 VS0072x0A_ 7-1/2 VS0102x0A_ VS0152x0A_ VS0202x0A_...
Page 230: Table A-4: 575V Vt Output Power Ratings
VSD Series output current rating should be derated by the ratio of the increased power loss to the nominal power loss. Example: The user of a 40 hp, 61A, 480V VSD Series drive wishes to increase the switching frequency from the factory default value of 10 kHz to 15 kHz to reduce motor noise. From Figure A-3 the loss at the factory default switching frequency of 10 kHz is 1240 watts.
Page 231: Figure A-1: Power Loss As Function Of Switching Frequency
VSD Series Drives User Manual Eaton Technology Powered by November 2009 200,00 180,00 160,00 140,00 120,00 P [W] 100,00 80,00 60,00 40,00 F15FR4 400V 003FR4 500V F15FR4 500V 007FR4 400V 20,00 003FR4 400V 007FR4 500V 0,00 0,00 2,00 4,00 6,00...
Page 232: Figure A-3: Power Loss As Function Of Switching Frequency: 15 - 20 Hp 230V, 25 - 40 Hp 480V
VSD Series Drives User Manual Eaton Technology Powered by November 2009 1400,00 1200,00 1000,00 800,00 P [W] 600,00 400,00 025FR6 400V 030FR6 500V 200,00 025FR6 500V 040FR6 400V 030FR6 400V 040FR6 500V 0,00 0,00 2,00 4,00 6,00 8,00 10,00 12,00...
Page 233: Figure A-5: Power Loss As Function Of Switching Frequency: 50 - 75 Hp 230V, 100 - 150 Hp 480V
VSD Series Drives User Manual Eaton Technology Powered by November 2009 4000,00 3500,00 3000,00 2500,00 P [W] 2000,00 1500,00 1000,00 0100FR8 400V 0125FR8 500V 500,00 0100FR8 500V 0150FR8 400V 0125FR8 400V 0150FR8 500V 0,00 0,00 2,00 4,00 6,00 8,00 10,00...
Page 234: Figure A-7: Type 1 And Type 12 Vsd Series Open Drive Dimensions
Eaton Technology Powered by November 2009 Dimensions EATON Knockouts Figure A-7: TYPE 1 and TYPE 12 VSD Series Open Drive Dimensions, FR4, FR5 and FR6 Table A-5: VSD Series Open Drive Dimensions Knockouts @ Inches Approximate Dimensions in Inches (mm) (mm)
Page 235: Figure A-8: Vsd Series Open Drive Dimensions, Type 1 And Type
Flange Opening FR4 to FR6 Figure A-8: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12 with Flange Kit, FR4, FR5 and FR6 Table A-6: Dimensions for VSD Series Open Drive, FR4, FR5 and FR6 with Flange Kit Approximate Dimensions in Inches (mm)
Page 236: Figure A-9: Vsd Series Open Drive Dimensions, Type 1 And Type 12, Fr7
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Knockouts Figure A-9: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR7 Table A-8: VSD Series Open Drive Dimensions, FR7 Knockouts @ Inches Approximate Dimensions in Inches (mm)
Page 237: Figure A-10: Vsd Series Open Drive Dimensions, Type 1 And Type 12, Fr8
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Figure A-10: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR8 Table A-9: VSD Series Open Drive Dimensions, FR8 Approximate Dimensions in Inches (mm) Knockout @ Frame Size...
Page 238: Figure A-11: Vsd Series Open Drive Dimensions, Type 1 And Type 12, With Flange Kit, Fr7 And Fr8
FR7/FR8 Dia. B Figure A-11: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, with Flange Kit, FR7 and FR8 Table A-10: Dimensions for VSD Series Open Drive, FR7 and FR8 with Flange Kit Approximate Dimensions in Inches (mm) Frame Dia.
Page 239: Figure A-12: Vsd Series Open Drive Dimensions, Open 1 And Open 12 Fr9
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Dia. Figure A-12: VSD Series Open Drive Dimensions, OPEN 1 and OPEN 12 FR9 Table A-12: Dimensions for VSD Series Open Drive, FR9 Approximate Dimensions in Inches (mm) Frame Size...
Page 240: Figure A-13: Vsd Series Open Drive Dimensions, Type 1 And Type 12 Fr9
Dia. Flange Opening .20 (5) Dia. Figure A-13: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12 FR9 with Flange Kit Table A-13: Dimensions for VSD Series Open Drive, FR9 with Flange Kit Approximate Dimensions in Inches (mm) Frame...
Page 241 EMC compliance was a major consideration from the outset of the design. The VSD Series drives are is targeted at the world market. To ensure maximum ﬂexibility, yet meet the EMC needs of different regions, all drives meet the highest immunity levels, while emission levels meet the requirements noted in the following section.
Page 242 The maximum liability of this warranty is limited to the purchase price of the product. In no event, regardless of cause, shall Johnson Controls Inc. or Eaton Electrical Inc. be liable (a) for penalties or penalty clauses of any description, or (b) for certiﬁcation not otherwise speciﬁcally provided herein and/or indemniﬁcation of purchaser or others for costs, damages...
Page 243: Table B-1: Fault Codes
Appendix B — Fault and Warning Codes Table B-1: Fault Codes Fault Code Fault Possible Cause Solution Overcurrent VSD Series drive has detected a Check loading. high current (>4xI ) in its output Check motor. due to: Check cables. • sudden heavy load increase •...
Page 244 Contact your Johnson Controls distributor. VSD Series Heatsink temperature is under Provide supplemental heating or undertemperature -10°C relocate the VSD Series drive to a warmer location. VSD Series Heatsink temperature is over An overtemperature warning is overtemperature 90°C. issued when the heatsink temperature exceeds 85°C, a...
Page 245 Check motor size. detected high short term overload current Fan cooling The VSD Series cooling fan did Contact your Johnson Controls not start when commanded distributor. CAN bus Sent message not Ensure that there is another...
Page 246 VSD Series Drives User Manual Eaton Technology Powered by November 2009 Table B-1: Fault Codes, continued Fault Code Fault Possible Cause Solution Encoder fault Note: the exceptional Fault data Check encoder channel record. See Active Fault Menu connections. for more information. Additional Check the encoder board.
Page 247: Figure 5-6
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Appendix C — Accessories RS-232 Cables Used with VS Drives Communication with PC When communicating using 9000X software tools 9000XDrive or 9000XLoad, a cable with three wires and 9-pin D-connectors is used. See Figure C-1.
Page 248 VSD Series Drives User Manual Eaton Technology Powered by November 2009 L=3m Pin 1 Pin 6 Pin 1 Pin 6 Figure C-3: RS-232 Cable For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 249: Figure D-1: Vsd Series Intellipass With Three Contactors
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Appendix D — Wiring Diagrams Figure D-1: VSD Series IntelliPass with Three Contactors LIT-1201828 For more information visit: www.johnsoncontrols.com...
Page 250: Figure D-2: Vsd Series Intellipass Disconnect
VSD Series Drives User Manual Eaton Technology Powered by November 2009 Figure D-2: VSD Series IntelliPass Disconnect For more information visit: www.johnsoncontrols.com LIT-1201828...
Page 252 Eaton Technology Powered by © 2009 Johnson Controls Controls Group All Rights Reserved Printed in USA 507 E. Michigan Street Publication No. LIT-1201828 / Z8520 P.O. Box 423 www.johnsoncontrols.com Milwaukee, WI 53201 November 2009...

Johnson Controls VSD Series User Manual

List of Figures

Figure 6-3: Main Menu Navigation

M1 Programming

M2 Keypad Control

M3 Active Faults

M4 Fault History

M5 System Menu

M6 Expander Boards

M7 Monitor

M8 Operate Mode

Figure 6-10: Digital Inputs - DI-1, DI-2, DI-3 Status

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Summary of Contents for Johnson Controls VSD Series