Johnson Controls VSD Series Quick Start Manual
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Johnson Controls VSD Series Quick Start Manual

Johnson Controls VSD Series Quick Start Manual

Variable speed drives
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November 2009
Open Drive
IMPORTANT: This guide is intended to provide a quick reference to
the VSD Series drive's Application Software features for start-up,
programming and service. It does not replace the need to thoroughly
read and understand the User Manual.

Table of Contents

Description
NEMA Type 1/12 Open Drives (1 - 250 HP) . . . . . . . . . . . . . .
Enclosed NEMA Type 12/3R . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A - Main Control Board Wiring . . . . . . . . . . . . .
Using 4 - 20 mA Control Signal . . . . . . . . . . . . . . . . . . .
Using PID Duct Static Control Signal . . . . . . . . . . . . . . .
Appendix D - Bypass Wiring Diagram . . . . . . . . . . . . . . . .
Appendix E - Keypad Navigation . . . . . . . . . . . . . . . . . . . .
Appendix F - Main Menu Navigation . . . . . . . . . . . . . . . . .
Appendix G - Start-Up Wizard . . . . . . . . . . . . . . . . . . . . . . .
Appendix H - Static Checking . . . . . . . . . . . . . . . . . . . . . . .
Appendix I - Fault and Warning Codes . . . . . . . . . . . . . . . .
Technical Support Phone Numbers
Branch: 800-281-3792 (Option 1)
Third Party (ABCS/DIST): 800-445-4757 (Option 1)
LIT-1201858
Eaton's Technology
VSD Series Quick Start Guide
Bypass Drive
Page
10
15
16
17
18
19
20
21
25
27
For more information visit: www.johnsoncontrols.com
NEMA Type 12
General
Upon receipt of the unit, verify that the catalog number and unit
options stated on the shipping container match those stated on
the order/purchase form.
Inspect the equipment upon delivery. Report any carton damage
to the carrier prior to accepting the delivery. Have this
information noted on the freight bill. Johnson Controls is not
responsible for damage incurred in shipping.
2
Unpacking
5
Remove all packing material from the unit. Be sure to remove all
packing material from lug location. Also, make sure no packing
material is left behind that would block the airflow to the fan.
Check the unit for any signs of shipping damage. If damage to
the product is found after unpacking, report it to the freight
company. Retain the packing materials for the carrier to review.
Storage
It is recommended that the unit be stored in its original shipping
box/crate until it is to be installed.
The unit should be stored in a location where:
•
The ambient temperature is between -40°F and 158°F
(-40°C and 70°C)
•
The relative humidity is between 0% and 95%,
non-condensing
•
The environment is dry, clean, and non-corrosive
•
The unit will not be subjected to high shock or vibration
conditions
Mandatory Ground Wiring (See Appendix D on Page 18)
Be sure to pull low impendance ground wiring from customer
power to drive and ground wire from drive to motor.
Utility
Drive
VSD Series Quick Start Guide
NEMA Type 3R
Motor Ground
(Inside Motor Conduit Box)
1

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Summary of Contents for Johnson Controls VSD Series

  • Page 1: Table Of Contents

    General IMPORTANT: This guide is intended to provide a quick reference to the VSD Series drive’s Application Software features for start-up, Upon receipt of the unit, verify that the catalog number and unit programming and service. It does not replace the need to thoroughly options stated on the shipping container match those stated on read and understand the User Manual.

  • Page 2: Nema Type 1/12 Open Drives (1 - 250 Hp)

    VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 NEMA Type 1/12 Open Drives (1 – 250 HP) Table 1: Control Wiring Instructions Mounting Drive 1. Mount Drive (See Table below for dimensions.) Knockouts Figure 1: VSD Series Open Drive Dimensions...
  • Page 3 6. If shielded cable is used, connect the shields of the input line power cable and the motor cable to the motor and power ground terminals of the VSD Series drive. Power Wiring/Grounding 7. Wire power terminals, motor terminals, and grounding terminals per diagram.
  • Page 4 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 NEMA Type 1/12 Open Drives (1 – 250 HP) Table 1: Control Wiring Instructions (continued) Control Wiring Incoming Power 9. Wire control to the OPTA9 Control Board and OPTA2.

  • Page 5: Nema Type 1 Intellipass/Intellidisconnect Drive

    * IntelliPass only. Drive Enclosure Endplate (located at bottom) Optional 3rd Contactor S1 Switch * (provided for drive isolation) Figure 4: Identification of NEMA Type 1 Components Table 2: VSD Series NEMA Type 1 IntelliPass/IntelliDisconnect Drive Dimensions Drive Frame Approximate Approx.
  • Page 6 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 NEMA Type 1 IntelliPass/IntelliDisconnect Drive Table 3: Bypass Power Wiring Instructions — NEMA Type 1 Mounting Drive 1. Mount drive per dimensions. (See Page 5 .) 2. Verify that the main power source is removed upstream.
  • Page 7 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 NEMA Type 1 IntelliPass/IntelliDisconnect Drive Table 3: Bypass Power Wiring Instructions — NEMA Type 1 (continued) Motor Wiring 13. Use your first and second fingers and simultaneously push down to release the two orange retaining clips (one on each side of the 24V DC motor overload terminal block).
  • Page 8 Ground Start/Stop Speed Select 1 Fire Mode Bypass Overload Fault Note: Optional COMM cards can be supplied Note: with the drive or as a field option. Figure 6: VSD Series IntelliPass with Three Contactors For more information visit: www.johnsoncontrols.com LIT-1201858...
  • Page 9 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 NEMA Type 1 IntelliPass/IntelliDisconnect Drive able 3: Bypass Power Wiring Instructions — NEMA Type 1 (continued) Static Check L1, L2, L3 B-, B+, BT T1, T2, T3 27. Make sure power is off, and perform static checks as described in Table 7 (for the converter) , Table 8 (for the inverter) and Table 9 (for the DC bus).

  • Page 10: Enclosed Nema Type 12/3R

    Note: You will need to consult the electrical schematic supplied with the drive and the appropriate wiring diagram in Appendix D. Table 4: VSD Series NEMA Type 12 Enclosed IntelliPass Drive Table 5: VSD Series NEMA Type 3R Enclosed IntelliPass Drive...
  • Page 11 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Enclosed NEMA Type 12/3R Table 6: Bypass Power Wiring Instructions — NEMA Type 12/3R Mounting Drive Keypad Cable Circuit Circuit Breaker Breaker 1. Mount drive per dimensions. (See Page 10.)
  • Page 12 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Enclosed NEMA Type 12/3R Table 6: Bypass Power Wiring Instructions — NEMA Type 12/3R (continued) Motor Wiring 11. Use your first and second fingers and simultaneously push down to release the two orange retaining clips (one on each side of the 24V DC motor overload terminal block).
  • Page 13 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Enclosed NEMA Type 12/3R Table 6: Bypass Power Wiring Instructions — NEMA Type 12/3R (continued) Control Wiring 20. Use a flat-blade screwdriver to carefully remove the low- voltage I/O terminal block.
  • Page 14 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Enclosed NEMA Type 12/3R Table 6: Bypass Power Wiring Instructions — NEMA Type 12/3R (continued) Static Check High-Voltage Faceplate 23. Use a Phillips screwdriver to remove all the faceplate screws on the high-voltage faceplate, and remove the faceplate.

  • Page 15: Appendix A - Main Control Board Wiring

    VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Appendix A — Main Control Board Wiring Main Control Board Wiring Default in Slot A and B + 24V DC Digital Input 24V DC OPTA9 Slot A Close Terminal (6-8)

  • Page 16: Appendix B - Interlock Damper Start Example Using 4 - 20 Ma Control Signal

    VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Appendix B — Interlock Damper Start Example Interlock Damper Start Example Using 4 – 20 mA Control Signal OPTA9 Slot A Field Controller To Drive Damper Terminals Interlock Terminals A1-2+ Speed 4 –...

  • Page 17: Appendix C - Interlock Damper Start Example Using Pid Duct Static Control Signal

    VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Appendix C — Interlock Damper Start Example Interlock Damper Start Example Using PID Duct Static Control Signal OPTA9 Slot A Max WC = 2.5” Main WC = 0.0” Actual To Drive Damper Setpt WC = 2.0“...

  • Page 18: Appendix D - Bypass Wiring Diagram

    VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Appendix D — Bypass Wiring Diagram Figure 16: For more information visit: www.johnsoncontrols.com LIT-1201858...

  • Page 19: Appendix E - Keypad Navigation

    VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Appendix E — Keypad Navigation Keypad Navigation Figure 17: Keypad and Display One Touch Operate Menu Navigation Note! Freq Ref Up HOA OFF-MODE OR HAND-MODE • Up and down arrows are used to...

  • Page 20: Appendix F - Main Menu Navigation

    VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Appendix F — Main Menu Navigation Main Menu Navigation Parameter Menu Structure Example M1 Programming M1 Programming Menu See Figure 3. G1.1 . . . G1.1 Quick Setup G1.x P1.1.1 Minimum Frequency...

  • Page 21: Appendix G - Start-Up Wizard

    Duct Static, Building Static, Pressure Control, Temperature Control, Generic PI Upon initial power up, the Start-Up Wizard guides the commissioner through the basic VSD Series setup. The Start-Up Wizard may be set to function upon power up by setting parameter P5.5.3, or by pressing the STOP/RESET button for 5 seconds while in the “Operate Menu”.
  • Page 22 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Motor Name Plate Frequency motor NP freq Steps: default 60.00 Hz 60.00 Hz Motor Name Plate Speed motor NP rpm 1720 rpm 1720 rpm Drive Minimum Output Frequency min. frequency default 12.00 Hz...
  • Page 23 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 PI control gain value PI-contr. p-gain Steps: default will vary depending on application 0.10 PI control integration time PI-contr I-time default 30.00 second 30.00 PI Setpoint if source is fieldbus...
  • Page 24 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Remote Input Application The Remote Input application uses a slightly different Start-Up Wizard: Steps: , and are exactly the same. Acceleration time from min. Frequency acceleration time to max. Frequency...

  • Page 25: Appendix H - Static Checking

    VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Appendix H — Static Checking Static Checking Static checking tests the integrity of the power-carrying components (diodes, capacitors and IGBTs) within the drive assembly. Performing these static checks ensures that no damage occurred during shipping or installation that could cause a failure when the drive is powered.
  • Page 26 VSD Series Quick Start Guide Eaton’s Technology Powered by November 2009 Appendix H — Static Checking, continued Note: Set the multimeter to the ohm function, and check the power gµround terminal and DC bus terminals as indicated in Table 9.

  • Page 27: Appendix I - Fault And Warning Codes

    • stall parameter settings incorrect Motor overtemperature • motor is overloaded Decrease the motor load. • motor overheating has been detected by VSD Series • If no motor overload exists, check the temperature model motor temperature model parameters. Motor underload •...
  • Page 28 IGBT Inverter Bridge overtemperature protection has Check loading. detected high short term overload current Check motor size. Fan cooling The VSD Series cooling fan did not start when Contact your Johnson Controls distributor. commanded CAN bus communication Sent message not acknowledged Ensure that there is another device on the bus with the appropriate configuration.

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