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Johnson Controls York AYK550 User Manual
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Johnson Controls York AYK550 User Manual

Johnson Controls York AYK550 User Manual

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AYK 550
AIR MODULATORS
USER'S MANUAL
Supersedes: 100.42-01 (604)
Form: 100.42-01 (506)
User's Manual
AYK550-UH HVAC DRIVES (1...150HP)

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Summary of Contents for Johnson Controls York AYK550

  • Page 1 AYK 550 AIR MODULATORS USER’S MANUAL Supersedes: 100.42-01 (604) Form: 100.42-01 (506) User’s Manual AYK550-UH HVAC DRIVES (1...150HP)
  • Page 2 Interbus is a registered trademark of Interbus Club. LonWorks is a registered trademark of Echelon Corp. Metasys is a registered trademark of Johnson Controls Inc. Modbus and Modbus Plus are registered trademarks of Schneider Automation Inc. Profibus is a registered trademark of Profibus Trade Org.
  • Page 3 AYK550-UH User’s Manual Table of Contents Safety Use of Warnings and Notes ........1 Installation Installation Flow Chart .
  • Page 4 AYK550-UH User’s Manual Maintenance Maintenance Intervals ......... . 218 Heatsink .
  • Page 5 AYK550-UH User’s Manual Appendix D Solution AHU Drawing #205662 ........D1 #205648 .
  • Page 6 5  RU ) DQG ) )UDPH VL]H 5 RU 5  6HH « GLDJUDPV RQ SDJH  DQG SDJH  UHVSHFWLYHO\ 1RWH For more technical information, contact the factory or your local YORK sales representative. 6DIHW\ YORK, A Johnson Controls Company...
  • Page 7 'DQJHURXV YROWDJH ZDUQLQJ ZDUQV RI KLJK YROWDJH ZKLFK FDQ FDXVH SK\VLFDO LQMXU\ DQGRU GDPDJH WR WKH HTXLSPHQW *HQHUDO ZDUQLQJ ZDUQV DERXW FRQGLWLRQV RWKHU WKDQ WKRVH FDXVHG E\ HOHFWULFLW\ ZKLFK FDQ UHVXOW LQ SK\VLFDO LQMXU\ DQGRU GDPDJH WR WKH HTXLSPHQW 6DIHW\ YORK, A Johnson Controls Company...
  • Page 8 "Re-install Cover" on page 13. $33/< power "Apply Power" on page 14. 67$5783 "Note! For drives with bypass, if motor is running in reverse switch incoming power lines at input disconnect." on page 14. ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 9 • Type code label attached on the heat sink – on the right side of the unit cover. ,QSXW 3~ 380...480 V 8.8 A 48...63 Hz 2XWSXW 8 3~ 0...U 8.8 A 6HU QR  0...500 Hz 0RWRU $<.8+$ ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 10 380…480 V (for AYK550-UHXXXX4) 500...600 V (for AYK550) Insulation 500...600 V drives: Either For AYK550 the motor complies with NEMA MG1 Part 31, or a du/dt filter is used between the motor and drive. ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 11 • The distance between the motor and the drive is limited by the maximum motor cable length. See either "Motor Connection Specifications" on page 230, or "EN61800-3 Compliant Motor Cables" on page 233. • The mounting site must support the drive’s modest weight. See "Weight" on page 240. ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 12 5HPRYH )URQW &RYHU ,3   8/ 7\SH  1. Remove the control panel, if attached. 2. Loosen the captive screw at the top. 3. Pull near the top to remove the cover. IP2000 ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 13 Wiring drives with the IP 21 / UL type 1 Enclosure requires a conduit kit with the following items: • conduit box • screws • cover The kit is included with IP 21 / UL type 1 Enclosures. ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 14 – Properly ground the wire screen cable shields. – Keep individual un-screened wires between the cable clamps and the screw terminals as short as possible. – Route control cables away from power cables. ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 15 Power Input Power Output to Motor (U2, V2, W2) (U1, V1, W1) Frame Sizes R5/R6 differ. See next page. X0003 Terminals Not Used :DUQLQJ )RU IORDWLQJ XQJURXQGHG QHWZRUNV UHPRYH VFUHZV DW (0 DQG (0 ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 16 (U2, V2, W2) (U1, V1, W1) Terminals Not Used Terminals Not Used X0013 Power Input Power Output to Motor (U1, V1, W1) (U2, V2, W2) :DUQLQJ )RU IORDWLQJ XQJURXQGHG QHWZRUNV UHPRYH VFUHZV DW ) DQG ) ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 17 X1-28 or X1-32. (Ground only at drive end.) 12. Strip and connect the individual control wires to the drive terminals. See "Wiring Overview" on page 9. IP2005 13. Install the conduit box cover (1 screw). ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 18 :DUQLQJ 7KH $<. ZLOO VWDUW XS IP2009 DXWRPDWLFDOO\ DW SRZHU XS LI WKH H[WHUQDO UXQ FRPPDQG LV RQ 1. Apply input power. When power is applied to the AYK550, the green LED comes on. ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 19 1RWH When using Spin Motor, the motor speed is limited to the range 1/3…2/3 of maximum speed. Also, no interlocks are activated. Finally, once the drive is commissioned, the welcome screen and this option no longer appear. ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 20 1. Faults and alarms are reported on the control panel with a number. Note the number reported. 2. Review the description provided for the reported fault/alarm: ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 21 • Use the fault and alarm listings on pages 210 and 215 respectively, or • Press the help key (Assistant Control Panel only) while fault or alarm is displayed. 3. Adjust the system or parameters as appropriate. ,QVWDOODWLRQ YORK, A Johnson Controls Company...
  • Page 22 • Context sensitive help • Real-time clock *HQHUDO 'LVSOD\ )HDWXUHV 6RIW .H\ )XQFWLRQV The soft key functions are defined by text displayed just above each key. 'LVSOD\ &RQWUDVW To adjust display contrast, simultaneously press , as appropriate. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 23 Select MENU to enter the main menu. Select the Parameters mode with the UP/ DOWN buttons and select ENTER to select the Parameters mode. Select the appropriate parameter group with the UP/DOWN buttons and select 6WDUW8S YORK, A Johnson Controls Company...
  • Page 24 99 Start-up data, 10 Start/Stop/Dir, 11 Reference Select, 20 Limits, 21 Start/Stop, 22 Accel/Decel, 26 Motor Control and 30 Fault Functions. 1RWH To restore the default factory settings, select the application macro HVAC default. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 25 %RWWRP The bottom of the LCD display shows: • Lower corners ± show the functions currently assigned to the two soft keys. • Lower middle ± displays the current time (if configured to show the time). 6WDUW8S YORK, A Johnson Controls Company...
  • Page 26 Select the appropriate parameter group with the UP/DOWN buttons and select Select the appropriate parameter in a group with the UP/DOWN buttons. Select EDIT to change the parameter. Press the UP/DOWN buttons to change the parameter value. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 27 To start the Start-Up Assistant, follow these steps: Select MENU to enter the main menu Select ASSISTANTS with the Up/Down buttons and select ENTER. Scroll to COMMISSION DRIVE with the Up/Down buttons and select SEL. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 28 • Prompts for source, limits and units for the process actual value. • Defines the use of Sleep function. Low Noise Setup • Prompts for switching frequency. • Prompts for definition of Flux optimization. • Prompts for the use of Critical speeds. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 29 Also useful to create a backup for recovery if drive parameters are corrupted or erased. Control Panel Upload Download to panel X0202 IP2100 IP2100 6WDUW8S YORK, A Johnson Controls Company...
  • Page 30 PAR BACKUP menu. Select EXIT to return to the main menu. Now you can disconnect the panel. To download all parameters to drive, follow these steps: Select MENU to enter the menu. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 31 Select MENU to enter the menu. Select PAR BACKUP with the UP/ DOWN buttons. Scroll to DOWNLOAD APPLICATION and select SEL. The text “Downloading parameters (partial)” is displayed. Select ABORT if you want to stop the process. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 32 DOWN buttons and select SEL to change the visibility of the clock. Scroll to Show Clock with the UP/DOWN buttons and select SEL to make the clock visible. Scroll to Set Time with the UP/DOWN buttons and select SEL. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 33 Scroll to Date Format with the UP/DOWN buttons and select SEL. The Date formats are displayed. Select a date format with the UP/DOWN buttons and select OK to confirm the selection. Select EXIT twice to return to the main menu. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 34 You can change the value with the UP/ DOWN buttons and save it by selecting SAVE. If you do not want to change the setting, select CANCEL. Select EXIT to return to the main menu. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 35 HVAC default Internal timer Supply fan Internal timer with constant speeds Return fan Floating point Cooling tower fan Dual setpoint PID Condenser Dual setpoint PID with constant speeds Booster pump E-bypass Pump alternation Hand Control 6WDUW8S YORK, A Johnson Controls Company...
  • Page 36 &RQWURO :LULQJ Each macro has specific requirements for control wiring. For general details about the AYK550 control wiring terminals, see “Control Terminal Descriptions” on page 235. Specific wiring requirements are included with each macro description. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 37 27 RO3B 3DUDPHWHUV &KDQJHG 5HODWLYH WR +9$& 'HIDXOW 3DUDPHWHU 9DOXH 3DUDPHWHU 9DOXH None (Default macro) 1RWH YORK Drives are pre-configured using the “HVAC” default macro. Changing user macros may require changes to factory control wiring. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 38 1401 4001 RELAY OUTPUT STARTED GAIN 1601 4002 10.0 s RUN ENABLE INTEGRATION TIME 1609 4101 START ENABLE GAIN 2202 15.0 s 4102 60.0 s ACCELER TIME INTEGRATION TIME 2203 15.0 s DECELER TIME 6WDUW8S YORK, A Johnson Controls Company...
  • Page 39 1401 4001 RELAY OUTPUT STARTED GAIN 1601 4002 10.0 s RUN ENABLE INTEGRATION TIME 1609 4101 START ENABLE GAIN 2202 15.0 s 4102 60.0 s ACCELER TIME INTEGRATION TIME 2203 15.0 s DECELER TIME 6WDUW8S YORK, A Johnson Controls Company...
  • Page 40 3DUDPHWHUV &KDQJHG 5HODWLYH WR +9$& 'HIDXOW 3DUDPHWHU 9DOXH 3DUDPHWHU 9DOXH 9902 3207 0103 ( APPLIC MACRO CLNGTWRFAN SUPERV PARAM OUTPUT FREQ 1401 4101 RELAY OUTPUT STARTED GAIN 1601 4102 60.0 s RUN ENABLE INTEGRATION TIME 1609 START ENABLE 6WDUW8S YORK, A Johnson Controls Company...
  • Page 41 DECELER TIME 1401 3207 0103 ( RELAY OUTPUT STARTED SUPERV PARAM OUTPUT FREQ (5525 9$/8( ,19 1601 4005 RUN ENABLE 1609 4101 START ENABLE GAIN 2202 10.0 s 4102 60.0 s ACCELER TIME INTEGRATION TIME 6WDUW8S YORK, A Johnson Controls Company...
  • Page 42 APPLIC MACRO BOOSTERPUMP DECELER TIME 1401 3207 0103 ( RELAY OUTPUT STARTED SUPERV PARAM OUTPUT FREQ 1601 4001 RUN ENABLE GAIN 1609 4002 60.0 s START ENABLE INTEGRATION TIME 2202 5.0 s ACCELER TIME 6WDUW8S YORK, A Johnson Controls Company...
  • Page 43 0103 ( CONTENT MAX SUPERV PARAM OUTPUT FREQ 1508 0.0% 4101 CONTENT MIN GAIN 1509 100.0% 4102 60.0 s CONTENT MAX INTEGRATION TIME 1601 8123 RUN ENABLE PFA ENABLE ACTIVE 1608 START ENABLE NOT SEL 6WDUW8S YORK, A Johnson Controls Company...
  • Page 44 COMMANDS TIMER SUPERV PARAM OUTPUT FREQ 1002 11 ( 3601 COMMANDS TIMER TIMERS ENABLE 1201 3622 CONST SPEED SEL NOT SEL BOOST SEL 1401 3626 23 ( RELAY OUTPUT STARTED TIMER 1601 RUN ENABLE 6WDUW8S YORK, A Johnson Controls Company...
  • Page 45 1601 4002 60.0 s RUN ENABLE INTEGRATION TIME 1609 4101 START ENABLE GAIN 3207 0103 ( 4102 60.0 s SUPERV PARAM OUTPUT FREQ INTEGRATION TIME 3415 0105 ( 4110 SIGNAL PARAM TORQUE SETPOINT SEL 6WDUW8S YORK, A Johnson Controls Company...
  • Page 46 200.0% SIGNAL 1401 3419 4 (%) RELAY OUTPUT STARTED OUTPUT DSP UNIT 1601 3420 -200.0% RUN ENABLE OUTPUT 3207 0103 ( 3421 200.0% SUPERV PARAM OUTPUT FREQ OUTPUT 3415 0105 ( SIGNAL PARAM TORQUE 6WDUW8S YORK, A Johnson Controls Company...
  • Page 47 NOT SEL INTERNAL SETPNT 1401 4027 RELAY OUTPUT STARTED PARAM SET 1601 4110 19 ( RUN ENABLE SETPOINT SEL INTERNAL 1609 4111 100.0% START ENABLE INTERNAL SETPNT 3207 0103 ( SUPERV PARAM OUTPUT FREQ 6WDUW8S YORK, A Johnson Controls Company...
  • Page 48 10.0 s 4101 ACCELER TIME GAIN 2203 10.0 s 4102 10.0 s DECELER TIME INTEGRATION TIME 3105 4110 19 ( AR OVERVOLTAGE DISABLE SETPOINT SEL INTERNAL 3107 < 4111 100.0% AR AI DISABLE INTERNAL SETPNT 6WDUW8S YORK, A Johnson Controls Company...
  • Page 49 START ENABLE NOT SEL 1201 2108 CONST SPEED SEL NOT SEL START INHIBIT 1401 3207 0103 ( RELAY OUTPUT STARTED SUPERV PARAM OUTPUT FREQ 1601 RUN ENABLE 1RWH Does not apply to YORK configured packages. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 50 MINIMUM AO SETPOINT SEL 1601 4101 RUN ENABLE GAIN 1608 4102 60.0 s START ENABLE NOT SEL INTEGRATION TIME 2108 4110 START INHIBIT SETPOINT SEL 3207 0103 ( 4210 SUPERV PARAM OUTPUT FREQ SETPOINT SEL 6WDUW8S YORK, A Johnson Controls Company...
  • Page 51 2207 Ramp Shape 2 Linear 1105 Ref1 Max 60.0 Hz 2208 Em Dec Time 1.0 s 1106 Ref2 Select PID1out 2209 Ramp Input 0 Not Sel 1107 Ref2 Min 0.0% 1108 Ref2 Max 100.0% 6WDUW8S YORK, A Johnson Controls Company...
  • Page 52 4027 PID Param Set Set 1 5304 EFB Parity 5305 EFB Ctrl Profile YORK Drives 5306 EFB OK Messages 5307 EFB CRC Errors 5308 EFB UART Errors 5309 EFB Status Idle 5310 EFB Par 10-20 6WDUW8S YORK, A Johnson Controls Company...
  • Page 53 • Reference 2 is frequency reference in % (100% is absolute maximum frequency, equal to the value of parameter 2008 , or 2007 if the absolute value of the minimum speed is greater MAXIMUM FREQUENCY MINIMUM FREQUENCY than the maximum speed). 6WDUW8S YORK, A Johnson Controls Company...
  • Page 54 – Enables a Motor Id Run at the next start command. After run completion, this value automatically changes to 1RWH Motor ID run not required on HVAC. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 55 • Can be UHVHW by pressing UP and DOWN buttons simultaneously when in parameter set mode. $33/ %/. 287387 « 0116 WRUTXH « Application block output signal. Value is from either: • PFA control, if PFA Control is active, or • Parameter 0112 EXTERNAL REF 6WDUW8S YORK, A Johnson Controls Company...
  • Page 56 2 controller setpoint signal. • Units and scale defined by PID parameters 4206 & 4207. 3,'  )%. 0130 1 controller feedback signal. • Units and scale defined by PID parameters 4006/4106 & 4007/4107. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 57 The temperature of the drive control board in degrees C. 1RWH Some AYK550 drives have a control board that does not support this feature. These drives always show a fixed value of 25.0 degrees C. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 58 Reserved STPMODE_EM Reserved STPMODE_C Reserved RAMP_2 Reserved RAMP_OUT_0 REF_CONST RAMP_HOLD REF_AVE RAMP_IN_0 LINK_ON RREQ_LOCALLOC REQ_STARTINH TORQLIM2 OFF_INTERLOCK )% &0' :25'  0302 Read-only copy of the Fieldbus Command Word 2. • See parameter 0301. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 59 LIMIT Reserved SUPERVISION Reserved REV_REF REQ_CTL REV_ACT REQ_REF1 PANEL_LOCAL REQ_REF2 FIELDBUS_LOCAL REQ_REF2EXT EXT2_ACT ACK_STARTINH FAULT ACK_OFF_ILCK )% 676 :25'   KH[ 0304 Read-only copy of the Status Word 2. • See parameter 0303. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 60 )$8/7 :25'   KH[ 0306 Read-only copy of the Fault Word 2. • See parameter 0305. )$8/7 :25'   KH[ 0307 Read-only copy of the Fault Word 3. • See parameter 0305. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 61 MOT OVERTEMP UNDERLOAD MOTOR STALL AUTORESET AUTOCHANGE PFA INTERLOCK reserved BP LOSS * Applies only to HVAC drives. $/$50 :25'   KH[ 0309 Read-only copy of the ALARM WORD • See parameter 0308. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 62 The status of digital inputs 4…6 at the time the last fault occurred. 35(9,286 )$8/7  )DXOW FRGH WH[W 0412 Fault code of the second last fault. Read-only. 35(9,286 )$8/7  )DXOW FRGH WH[W 0413 Fault code of the third last fault. Read-only. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 63 • Start forward = 1 activated and 2 de-activated. • Start reverse = 1 de-activated and 2 activated. • Stop = both 1 and 2 activated, or both de-activated. • Requires parameter 1003 = 3 ( REQUEST 6WDUW8S YORK, A Johnson Controls Company...
  • Page 64 Defines the control of motor rotation direction. – Rotation is fixed in the forward direction. FORWARD – Rotation is fixed in the reverse direction. REVERSE – Rotation direction can be changed on command. REQUEST 6WDUW8S YORK, A Johnson Controls Company...
  • Page 65 2 based on the state of 1 activated = 1 de-activated = -2…-6 = )… ) – Assigns control to 1 or 2 based on the state of the selected digital input. See ) above. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 66 2) combination as the reference source. See Analog Input Reference Correction below. 17 = 2 – Defines an analog input 1 ( 1) and analog input 2 ( 2) combination as the reference source. See Analog Input Reference Correction below. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 67 Ext ref Ext ref P 1104 P 1105 P 1105 Analog P 1104 input signal Analog P 1302 P 1301 P 1302 input signal P 1301 or 1305 or 1304 or 1305 or 1304 6WDUW8S YORK, A Johnson Controls Company...
  • Page 68 2 sets the maximum analog input signal. MAXIMUM AI MAXIMUM AI • This parameter sets the maximum frequency reference. • The value is a percentage of the: – maximum frequency or speed – maximum process reference – nominal torque 6WDUW8S YORK, A Johnson Controls Company...
  • Page 69 4,5 – Selects one of three Constant Speeds (1…3) using 4 and • See above ( 1,2) for code. 11 = 5,6 – Selects one of three Constant Speeds (1…3) using 5 and • See above ( 1,2) for code. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 70 ) – Selects one of three Constant Speeds (1…3) using 4 and • See above ( 1,2( )) for code. -11 = 5,6( ) – Selects one of three Constant Speeds (1…3) using 5 and • See above ( 1,2( )) for code. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 71 1/2/3 – The state of the timer(s) specified by param 1201, values 15…19, determines the reference used. See tables in 1201 at appropriate value. 1/2/3/4 – The state of the timer(s) specified by param 1201, values 15…19, determines the reference used. See tables in 1201 at appropriate value. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 72 Defines the maximum value of the analog input. • See 1 above. MAXIMUM AI ),/7(5 $, « V  V  V 1306 Defines the filter time constant for analog input 2 ( • See 1 above. FILTER AI 6WDUW8S YORK, A Johnson Controls Company...
  • Page 73 – Energize relay when the motor is magnetized and able to supply nominal torque (motor has FLUX READY reached nominal magnetizing). 34 = 2 – Energize relay when User Parameter Set 2 is active. USER S 6WDUW8S YORK, A Johnson Controls Company...
  • Page 74 • On / off delays are ignored when relay output 1401 is set to PFA. 52  21 '(/$< « V  V  V 1406 Defines the switch-on delay for relay 2. • See ON DELAY 6WDUW8S YORK, A Johnson Controls Company...
  • Page 75 1417 Defines the switch-on delay for relay 6. • See ON DELAY 52  2)) '(/$< « V  V  V 1418 Defines the switch-off delay for relay 6. • See OFF DELAY 6WDUW8S YORK, A Johnson Controls Company...
  • Page 76 • Maximum value refers to the maximum content value that will be converted to an analog output. 0,1,080 $2 « P$  P$  P$ 1504 Sets the minimum output current. 0$;,080 $2 « P$  P$  P$ 1505 Sets the maximum output current. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 77  P$ 1511 Sets the maximum output current. See 1 above. MAXIMUM AO ),/7(5 $2 .0«.0 V  V  V 1512 Defines the filter time constant for AO2. See 1 above. FILTER AO 6WDUW8S YORK, A Johnson Controls Company...
  • Page 78 1 as a fault reset source. • De-activating the digital input resets the drive. -2…-6 = )… ) – Defines an inverted digital input 2… 6 as a fault reset source. • See ) above. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 79 ), parameters altered from the control panel are stored immediately to PARAMETER LOCK OPEN permanent memory. – Value changes automatically when all parameters are saved. DONE – Saves altered parameters to permanent memory. SAVE 6WDUW8S YORK, A Johnson Controls Company...
  • Page 80 Closed DAMPER STATUS Damper Damper Opening Closing Time Time RUN ENABLE SIGNAL from the damper end switch when the damper is fully opened. (Parameter1601) MOTOR STATUS Acceleration Deceleration Time Time (Par 2203) (Par 2202) 6WDUW8S YORK, A Johnson Controls Company...
  • Page 81 (-1) = ) – Defines an inverted digital input DI1 as the start enable 2 signal. (-2)…(-6) = )… ) – Defines an inverted digital input DI2…DI6 as the start enable 2 signal. See above. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 82 EXTERNAL FLT 1 EXTERNAL FLT 2 UNDERLOAD THERM FAIL CURR MEAS SUPPLY PHASE OVERSPEED SERIAL 1 ERR EFB CONFIG FILE FORCE TRIP EFB 1 EFB 2 EFB 3 MOTOR PHASE 1001 PAR PFC REFNEG 6WDUW8S YORK, A Johnson Controls Company...
  • Page 83 (-1) = ) – Defines an inverted digital input DI1 as the override activation signal. (-2)…(-6) = )… ) – Defines an inverted digital input DI2…DI6 as the override activation signal. • See ) above. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 84 • When enabled, the drive stores the values of all parameters into an override parameter set (see parameter 9902) and the parameters in Group 17 will be write protected (except parameter 1704). To change the other parameters in the Group 17, override has to be disabled. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 85 ) – Enables controller without a maximum time limit for operation. ENABLE TIME 1RWH 2001 and 2002 are only used in vector mode. HVAC uses scalar mode and limits are set in 2007 and 2008 min/max frequency. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 86 • De-activating the digital input selects 2 value. MAX TORQUE -2…-6 = )… ) – Defines an inverted digital input 2… 6 as the control for selecting the maximum limit used. • See ) above. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 87 Sets the first maximum limit for torque (%). Value is a percent of the motor nominal torque. 0$; 72548(   «  2018 Sets the second maximum limit for torque (%). Value is a percent of the motor nominal torque. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 88 Defines the DC current control reference as a percentage of parameter 9906 ( MOTOR NOM CURR '& %5$.( 7,0( « V  V 2107 Defines the DC brake time after modulation has stopped, if parameter 2104 is 2 ( DC BRAKING 6WDUW8S YORK, A Johnson Controls Company...
  • Page 89 ) – Defines an inverted digital input 2… 6 as the control for Emergency stop command. • See ) above. 7254 %2267 &855 « 2110 Sets the maximum supplied current during torque boost. • See parameter 2101 START FUNCTION 6WDUW8S YORK, A Johnson Controls Company...
  • Page 90 Sets the acceleration time (s) for zero to maximum frequency for ramp pair 2. See 2002 ACCELER TIME '(&(/(5 7,0(  « V  V  V 2206 Sets the deceleration time for maximum frequency to zero for ramp pair 2. See 2003 DECELER TIME 6WDUW8S YORK, A Johnson Controls Company...
  • Page 91 • Activating the digital input: ramp resumes normal operation. -2…-6 = )… ) – Defines an inverted digital input 2… 6 as the control for forcing the ramp function generator input to 0. • See ) above. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 92 Gain = K constant. = Integration time > 0 = Derivation time > 0 = Sample time period = 2 ms 'e = Error value change between two samples 6WDUW8S YORK, A Johnson Controls Company...
  • Page 93 • Change the autotuning parameter 2305 to The drive: • Accelerates the motor. • Calculates values for proportional gain and integration time. • Changes parameters 2301 and 2302 to these values. • Resets 2305 to 6WDUW8S YORK, A Johnson Controls Company...
  • Page 94 • See parameter 2502. 2507 &5,7 63(('  +, « USP   USP   USP  « +]  +]  +] Sets the maximum limit for critical speed range 3. • See parameter 2503. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 95 Selects the form for the U/f (voltage to frequency) ratio below field weakening point. – Preferred for constant torque applications. LINEAR – Preferred for centrifugal pump and fan applications. (Square is more silent for most operating SQUARED frequencies.) 6WDUW8S YORK, A Johnson Controls Company...
  • Page 96 • A squirrel-cage motor slips under load. Increasing the frequency as the motor torque increases compensates for the slip. • Requires parameter 9904 MOTOR CTRL MODE SCALAR SPEED 0 = No slip compensation. 1…200 = Increasing slip compensation. 100% means full slip compensation. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 97 NOT SEL 2908 86(5 0:K $&7 « 0:K  0:K Defines the actual value of the drive’s accumulated power consumption (in megawatt hours) counter. • The parameter is reset by writing 0.0 to it. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 98 When the calculated motor temperature exceeds 110 C displays a fault (9, ) and the drive coasts to MOT OVERTEMP stop. – When the calculated motor temperature exceeds 90 C, displays a warning (2010, WARNING MOT OVERTEMP 6WDUW8S YORK, A Johnson Controls Company...
  • Page 99 LOAD CURVE ZERO have default SPEED LOAD 90 s values. 180 s 300 s 600 s = Output current = Nominal motor current = Output frequency = Break point frequency A = Trip time 6WDUW8S YORK, A Johnson Controls Company...
  • Page 100 Defines the drive response if the drive detects a ground fault in the motor or motor cables. – No response. DISABLE ± 'LVSOD\V D IDXOW  DQG WKH GULYH FRDVWV WR VWRS ($57+ )$8/7 ENABLE 6WDUW8S YORK, A Johnson Controls Company...
  • Page 101 Defines the drive response to control board overheating. 0 = DISABLE - No drive response to overheating. 1 = ENABLE - Displays Fault 37 (CB OVERTEMP) and (if running) the drive coasts to stop. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 102 – Disables automatic reset. DISABLE – Enables automatic reset. ENABLE • Automatically resets the fault ( 1 or 2) after the delay set by 3103 EXTERNAL FAULT EXTERNAL FAULT DELAY TIME and the drive resumes normal operation. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 103 'HSHQGV RQ VHOHFWLRQ 3203 60.0 Hz Sets the high limit for the first supervised parameter. See 3201 above. SUPERV PARAM 683(59  3$5$0 « 3204 Selects the second supervised parameter. See 3201 above. SUPERV PARAM 6WDUW8S YORK, A Johnson Controls Company...
  • Page 104 Sets the low limit for the third supervised parameter. See 3207 above. SUPERV PARAM 683(59  /,0 +, 'HSHQGV RQ VHOHFWLRQ  3209 Sets the high limit for the third supervised parameter. See 3207 above. SUPERV PARAM 6WDUW8S YORK, A Johnson Controls Company...
  • Page 105 For example XXX = 8A8 indicates a nominal current rating of 8.8 Amps. • Y = The voltage rating of the drive, where Y = 2 indicates a 208…240 Volt rating, and Y = 4 indicates a 380…480 Volt rating. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 106 • Enter the number of digits desired to the right of the decimal (Signed) point. + 3.1 • See table for example using pi (3.14159). + 3.14 – Specifies a bar meter display. BAR METER + 3.142 0…65535 (Unsigned) 3.14 3.142 6WDUW8S YORK, A Johnson Controls Company...
  • Page 107 Selects the units used with the third display parameter. See parameter 3405. 3420 287387  0,1 'HSHQGV RQ VHOHFWLRQ  P$ Sets the minimum value displayed for the third display parameter. See parameter 3406. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 108 $<.8+ 8VHU¶V 0DQXDO *URXS  3DQHO 'LVSOD\ 3URFHVV 9DULDEOHV &RGH 'HVFULSWLRQ 5DQJH 5HVROXWLRQ 'HIDXOW 3421 287387  0$; 'HSHQGV RQ VHOHFWLRQ  P$ Sets the maximum value displayed for the third display parameter. See parameter 3407. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 109 (rated for the same voltage level as the drive’s main circuit). • Use an external thermistor relay. The relay insulation must be rated for the same voltage level as the drive’s main circuit. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 110 1 and converts it into ohms. • The figure shows typical PTC sensor resistance values as a function of the motor operating temperature. 7HPSHUDWXUH 5HVLVWDQFH Normal 0 … 1.5 kohm Excessive > 4 kohm 6WDUW8S YORK, A Johnson Controls Company...
  • Page 111 Defines the fault limit for motor temperature measurement. • At motor temperatures above this limit, the drive displays a fault (9, ) and stops the drive. MOTOR OVERTEMP For thermistors: 0 = de-activated 1 = activated 6WDUW8S YORK, A Johnson Controls Company...
  • Page 112 1102 ext 1/2 sel 1201 const speed sel 1401 relay output 1…1403 relay output 3 Timer2 1410 relay output 4…1412 relay output 6 3627 Timer 2 Src 4027 pid param set 8126 timed autochange 6WDUW8S YORK, A Johnson Controls Company...
  • Page 113 • See parameter 3602 3607 6723 7,0(  «  Defines timer2 daily stop time. • See parameter 3603 3608 67$57 '$<  « Defines timer 2 weekly start day. • See parameter 3604 6WDUW8S YORK, A Johnson Controls Company...
  • Page 114 Defines the boost ON time. Time is started when boost sel signal is released. If parameter Boost active range is 01:30:00, then boost is active for 1 hour and 30 minutes after activation DI is released. Activation DI Boost time 6WDUW8S YORK, A Johnson Controls Company...
  • Page 115 31 = B+ P4 + P3 + P2 + P1- Boost and Time Periods 4, 3, 2 and 1 selected. 3627 7,0(5  65& « • See parameter 3626. 3628 7,0(5  65& « • See parameter 3626. 3629 7,0(5  65& « • See parameter 3626. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 116 PID1 P4016 PID1 Out Current Torque Power P4015 P4014 P4017 PID Act Value Current Torque Power 1RWH In order to activate and use the PID controller Parameter 1106 must be set to value 19. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 117 (4002) to 1.15 to 1.5 times the above value. INTEGRATION TIME • If the feedback signal contains high frequency noise, increase the value of Parameter 1303 1 or 1306 FILTER AI 2 until the noise is filtered from the signal. FILTER AI 6WDUW8S YORK, A Johnson Controls Company...
  • Page 118 Defines the decimal point location in PID controller actual values.  9DOXH (QWU\ 'LVSOD\ • Enter the decimal point location counting in from the right of the entry. 0003 • See table for example using pi (3.14159). 0031 0314 3.14 3142 3.142 6WDUW8S YORK, A Johnson Controls Company...
  • Page 119 2 – Defines an analog input 1 ( 1) and analog input 2 ( 2) combination as the reference source. See Analog Input Reference Correction below. 19 = – A constant value set using parameter 4011 provides reference. INTERNAL 6WDUW8S YORK, A Johnson Controls Company...
  • Page 120 2 provides the feedback signal. SQRT 2 – Square root of 1 plus the square root of 2 provides the feedback signal. 10 = 1) – Square root of 1 provides the feedback signal. SQRT 6WDUW8S YORK, A Johnson Controls Company...
  • Page 121 P 1302 Analog input signal Analog input signal $&7 0$;,080 « 4019 Sets the maximum value for • See 4018 MINIMUM $&7 0,1,080 « 4020 Sets the minimum value for • See 4018 MINIMUM 6WDUW8S YORK, A Johnson Controls Company...
  • Page 122 Sets the time delay for the PID sleep function – a motor speed / frequency below 4023 for at least PID SLEEP LEVEL this time period enables the PID sleep function (stopping the drive). • See 4023 above. PID SLEEP LEVEL 6WDUW8S YORK, A Johnson Controls Company...
  • Page 123 • Activating the digital input selects PID Set 1. • De-activating the digital input selects PID Set 2. -2…-6 = )… ) – Defines an inverted digital input 2… 6 as the control for PID Set selection. • See ) above. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 124 (PID1) parameters 4001…4026. PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM SET. *URXS  3URFHVV 3,' 6HW  &RGH 'HVFULSWLRQ 5DQJH 5HVROXWLRQ 'HIDXOW 4101 See 4001 …4026 … 4126 6WDUW8S YORK, A Johnson Controls Company...
  • Page 125 – Adds a trim factor that is proportional to the rpm/Hz reference. PROPORTIONAL – Adds a trim factor based on the control loop’s maximum limit. DIRECT 4231 75,0 6&$/(  « Defines the multiplier (as a percent, plus or minus) used in the trim mode. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 126 (par. 4232) • 2002 if 9904 MAXIMUM SPEED Trimming PID2 ref MOTOR CONTROL MODE SPEED or 2 TORQUE PID 2 PID2 ref Trimming PID2 out • 2008 9904 MAXIMUM FREQUENCY IF MOTOR CONTROL MODE SCALAR 6WDUW8S YORK, A Johnson Controls Company...
  • Page 127 Contains the revision of the module’s CPI program. Format is xyz where: • x = major revision number • y = minor revision number • z = correction number ([DPSOH 107 = revision 1.07 6WDUW8S YORK, A Johnson Controls Company...
  • Page 128 Contains the revision of the module’s application program Format is xyz where: • x = major revision number • y = minor revision number • z = correction number ([DPSOH 107 = revision 1.07 6WDUW8S YORK, A Johnson Controls Company...
  • Page 129 Contains a count of the messages with a CRC error that the drive receives. For high counts, check: • Ambient electro-magnetic noise levels – high noise levels generate errors. • CRC calculations for possible errors. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 130 – EFB protocol is receiving messages that are NOT addressed to this drive. LINE – EFB protocol is receiving messages that are addressed to this drive. LINE – EFB protocol is performing a hardware reset. RESET – EFB protocol is in listen-only mode. LISTEN ONLY 6WDUW8S YORK, A Johnson Controls Company...
  • Page 131 5316 ()% 3$5  « Specifies the parameter mapped to Modbus Register 40011. 5317 ()% 3$5  « Specifies the parameter mapped to Modbus Register 40012. ()% 3$5 «()% 3$5  « 5318 … 5HVHUYHG 5320 6WDUW8S YORK, A Johnson Controls Company...
  • Page 132 • When both auxiliary pumps operate, increase the reference with parameter 8103 reference step 1 + parameter 8104 reference step 2. • When three auxiliary pumps operate, increase the reference with parameter 8103 1 + parameter REFERENCE STEP 8104 2 + parameter 8105 REFERENCE STEP REFERENCE STEP 6WDUW8S YORK, A Johnson Controls Company...
  • Page 133 • Two auxiliary motors are running. • AYK550 output frequency exceeds the limit: 8111 + 1 Hz. • Output frequency stays above the relaxed limit (8111 - 1 Hz) for at least the time: 8115 AUX MOT START D 6WDUW8S YORK, A Johnson Controls Company...
  • Page 134 • The output frequency must remain below the low frequency limit (parameter 8112, 8113, or 8114) for this time period before the auxiliary motor stops. • See 8112 1 for a complete description of the operation. LOW FREQ 6WDUW8S YORK, A Johnson Controls Company...
  • Page 135 X X X 31 X 31 2 X Aux. Aux. 31 31 X X X X 1* Aux. Aux. * =One additional relay output for the PFA that is in use. One motor is in “sleep” when the other is rotating. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 136 • The running time since the previous autochange reaches the time set by 8118 AUTOCHNG INTERV • The PFA input is below the level set by this parameter, 8119 AUTOCHNG LEVEL 1RWH The AYK550 always coasts to stop when autochange is performed. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 137 1) to the interlock signal for eAYK PFA relay. These assignments are defined in the following table and depend on: The number of PFA relays (number of parameters 1401…1403 and 1410…1412) with value = 31 ( 6WDUW8S YORK, A Johnson Controls Company...
  • Page 138 5: Fifth PFA Relay 6: Fifth PFA Relay 6: Free Not allowed 1: First PFA Relay 2: Second PFA Relay 3: Third PFA Relay 4: Fourth PFA Relay 5: Fifth PFA Relay 6: Sixth PFA Relay 6WDUW8S YORK, A Johnson Controls Company...
  • Page 139 6: Fourth PFA Relay 6: Free Not allowed 1: Free 2: First PFA Relay 3: Second PFA Relay 4: Third PFA Relay 5: Fourth PFA Relay 6: Fifth PFA Relay Not allowed Not allowed 6WDUW8S YORK, A Johnson Controls Company...
  • Page 140 5: First PFA Relay 5: Second PFA Relay 6: Second PFA Relay 6: Free Not allowed 1… 3: Free 4: First PFA Relay 5: Second PFA Relay 6: Third PFA Relay 4…6 Not allowed Not allowed 6WDUW8S YORK, A Johnson Controls Company...
  • Page 141 4014 4114) and the speed FBK SEL P 4014 regulated motor’s frequency in a three-motor system. A = No auxiliary motors running B = One auxiliary motor running C = Two auxiliary motors running 6WDUW8S YORK, A Johnson Controls Company...
  • Page 142 • Applies only until the output of the regulated motor increases by an amount equal to the output of the switched off auxiliary motor. Then the acceleration ramp defined in Group 22: Accel / Decel applies. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 143 Sets the start order of auxiliary motors. 1 = EVEN RUN TIME - The time sharing is active, start order depends on run times. 2 = RELAY ORDER - Start order is fixed to the order of the relays. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 144 1RWH YORK Drives include the following embedded protocols: 1. Standard MODBUS 2. Johnson N2 3. Siemens FLN Options: 4. Ext FBA requires external communication card Š 5. BACnet requires flash download done at factory. 6WDUW8S YORK, A Johnson Controls Company...
  • Page 145 – Modbus® – Metasys® N2 – APOGEE® FLN – BACnet® requires factory download. – FBA (fieldbus adapter) – See "Serial Communication – FBA" on page 193. – Lon Works and others. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 146 • What types and quantities of devices must be connected to the network? • What control information must be sent down to the drives? • What feedback information must be sent from the drives to the controlling system? 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 147 – "Communication Set-up – EFB" below. – "Activate Drive Control Functions – EFB" on page 144. – The appropriate EFB protocol specific technical data. For example, "Modbus Protocol Technical Data" on page 152. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 148 RS485 link in protocol is kbits per second (kbits/s). selected. Do 1.2 kbits/s not edit. 2.4 kbits/s 4.8 kbits/s 9.6 kbits/s 19.2 kbits/s 38.4 kbits/s 57.6 kbits/s 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 149 For the protocol-specific details, see the document supplied with the FBA module. 6WDUW6WRS 'LUHFWLRQ &RQWURO Using the fieldbus for start/stop/direction control of the drive requires: • Drive parameter values set as defined below. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 150 • "N2 Analog Output Objects" in the "N2 Protocol Technical Data" section. • The slope of points 60 and 61 in the "FLN Protocol Technical Data" section. • TBD in the "BACnet Technical Data" section. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 151 BO11 44 RELAY OUTPUT COMM controlled by bit 4 or fieldbus. 00037 1412 35 ( ) Relay Output 6 40134 BO12 45 RELAY OUTPUT COMM controlled by bit 5 or fieldbus. 00038 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 152 1. Applies only for Modbus using YORK Drive profile. 2. BACnet not defined at time of publication. 3,' &RQWURO 6HWSRLQW 6RXUFH Using the fieldbus for the PID control setpoint requires: • Drive parameter values set as defined below. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 153 DI1-3 STATUS – bit 1 (DI3) 40118 BI12 1. BACnet not defined at time of publication. 1RWH With Modbus, any parameter can be accessed using the format: 4 followed by the parameter number. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 154 100% reference, and that 9907 = 500 Hz. Although Actual Value scaling could differ from the above for the N2, FLN and BACnet protocols, it currently does not. To confirm, see the following sections, as appropriate: 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 155 (advances for each message properly received EFB OK MESSAGES and addressed to this drive). • 5307 does not advance at all (advances when an invalid EFB CRC ERRORS message CRC is received). 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 156 • The time-out selection for the drive is too short for the given installation. The master is not polling the drive within the specified time-out delay. To correct, increase the time set by parameter 3019 COMM FAULT TIME 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 157 Write a single discrete output. For the AYK550, the individual bits of the control word are mapped to Coils 1…16. Relay outputs are mapped sequentially beginning with Coil 33 (e.g. RO1=Coil 33). 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 158 Contact your YORK supplier if you need more information on this profile. 0RGEXV $GGUHVVLQJ With Modbus, each function code implies access to a specific Modbus reference set. Thus, the leading digit is not included in the address field of a Modbus message. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 159 Relay Output 3 0036 Relay Output 4 Relay Output 4 Relay Output 4 0037 Relay Output 5 Relay Output 5 Relay Output 5 0038 Relay Output 6 Relay Output 6 Relay Output 6 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 160 – Bit 15 N/A FAULT STATUS WORD 0017 – Bit 16 Reserved ALARM STATUS WORD 0018 – Bit 17 Reserved REQ_MAINT STATUS WORD 0019 – Bit 18 Reserved DIRLOCK STATUS WORD 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 161 The following table summarizes the input registers: 0RGEXV $<. 5HPDUNV 5HIHUHQFH $OO 3URILOHV 0001 This register shall report the level of Analog Input 1 (0…100%). 0002 This register shall report the level of Analog Input 2 (0…100%). 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 162 (select by 5317) select an actual value for this register. 0031 AYK550 Maps directly to the Least Significant Word of the CONTROL AYK550 Drive Profile WORD CONTROL WORD See parameter 0301. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 163 Use parameter 1607 to save all altered values. PARAM SAVE The AYK550 supports the following Modbus function codes for 4xxxx registers: )XQFWLRQ &RGH 'HVFULSWLRQ Read holding 4xxxx registers 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 164 CONTROL . Using the (YORK Drives profile version) requires that: WORD CONTROL WORD • The drive is in remote ( ) control. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 165 Inhibit operation. Enter OPERATION OPERATION INHIBITED INHIBITED Unused. RAMP_HOLD Enable ramp function. RFG OUT ENABLED Enter RAMP FUNCTION GENERATOR ACCELERATOR ENABLED Halt ramping (Ramp Function Generator RFG OUT HOLD output held) 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 166 OFF_2_STA INACTIVE $&7,9( OFF_3_STA INACTIVE $&7,9( SWC_ON_INHIB SWITCH ON INHIBIT ACTIVE SWITCH ON INHIBIT NOT ACTIVE ALARM Warning/alarm (See "Alarm Listing" in the "Diagnostics" section for details on alarms.) No warning/alarm 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 167 The drive starts, but will not accelerate. CW = 0000 0000 0010 1111 This CW value releases the ramp function generator (RFG) output, and changes the drive state to ACCELERATOR ENABLED 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 168 CW = 0000 0000 0110 1111 This CW value releases the ramp function generator (RFG) output, and changes the drive state to . The drive OPERATING accelerates to the given reference and follows the reference. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 169 (SW Bit8=1) OPERATING f = Param. 0103 OUTPUT FREQ RFG = Ramp Function Generator * This state transition also occurs if the fault is reset from any other source (e.g. digital input). 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 170 6HWWLQJ REF1 (%) +( (%) - 0.5* (%)) COMM COMM Fieldbus Reference Correction Coefficient (100 + 0.5 * (Par. 1105)% 100% AI1 Input Signal (100 - 0.5 * (par. 1105))% 100% 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 171 Use group 10 parameters to configure for control of rotation direction for each control location ( 1 and 2). The following diagrams illustrate how group 10 parameters and the sign of the fieldbus reference interact to produce values ( REFERENCE 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 172 The N2 Fieldbus connection to the AYK550 drives is based on an industry standard RS-485 physical interface. The N2 Fieldbus protocol is a master-slave type, serial communication protocol, used by the Johnson Controls Metasys® system. In the Metasys architecture the N2 Fieldbus connects object interfaces and remote controllers to Network Control Units (NCUs).
  • Page 173 %LQDU\ ,QSXW – The binary input objects support the following features: • Binary Input actual value • Normal / Alarm state specification • Alarm Enabled • Change of State (COS) enabled 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 174 • Override value is used to change the Binary Output value. It is not possible to return to the previous value by removing the override. The override feature is used only to change the value. 0HWDV\V ,QWHJUDWLRQ The following diagram shows the drives’ integration to the Johnson Controls Metasys system. N1LAN N2 Fieldbus 6HULDO &RPPXQLFDWLRQ ±...
  • Page 175 $<.8+ 8VHU¶V 0DQXDO The following diagram shows the drives’ integration to the Johnson Controls Metasys Companion system. PC-Version Panel Version/LTD PC Version Panel Version/LTD Converter RS232 -RS485 Converter N2 Fieldbus On the N2 Fieldbus each AYK550 drive can be accessed by the full complement of Metasys FMS features, including Change-of-State (COS) monitoring, alarm notification, scheduling, trend, and totalization.
  • Page 176 0 = Off, 1 = On BI12 INPUT 3 STATUS 0118 (bit mask 01) 0 = Off, 1 = On BI13 INPUT 4 STATUS 0119 (bit mask 04) 0 = Off, 1 = On 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 177 COMMAND AO 1 0…100 AO15 COMMAND AO 2 0…100 AO16 EXT PID SETPOINT 4211 0…100 AO17 SPD OUT MIN 2001/2007 0…200 AO18 SPD OUT MAX 2002/2008 0…200 A019 MAILBOX PARAMETER 0…65535 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 178 Network Control Units. This listing is useful when defining drive I/O objects to the Network Controller Units. Below is the AYK550.DDL file listing. ******************************************************************* YORK Drives, AYK 550 Variable Frequency Drive ******************************************************************* 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 179 CSBI "BI2",N,N,"FWD/REV","FWD","REV" CSBI "BI3",N,N,"FAULT","OK","FLT" CSBI "BI4",N,N,"RELAY_1","OFF","ON" CSBI "BI5",N,N,"RELAY_2","OFF","ON" CSBI "BI6",N,N,"RELAY_3","OFF","ON" CSBI "BI7",N,N,"RELAY_4","OFF","ON" CSBI "BI8",N,N,"RELAY_5","OFF","ON" CSBI "BI9",N,N,"RELAY_6","OFF","ON" CSBI "BI10",N,N,"INPUT_1","OFF","ON" CSBI "BI11",N,N,"INPUT_2","OFF","ON" CSBI "BI12",N,N,"INPUT_3","OFF","ON" CSBI "BI13",N,N,"INPUT_4","OFF","ON" CSBI "BI14",N,N,"INPUT_5","OFF","ON" CSBI "BI15",N,N,"INPUT_6","OFF","ON" CSBI "BI16",N,N,"EXT1/2","EXT1","EXT2" CSBI "BI17",N,N,"HND/AUTO","HAND","AUTO" 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 180 CSBO "BO5",Y,Y,"R1/2_SEL","EXT_1","EXT_2" CSBO "BO6",Y,Y,"FLT_RSET","-","RESET" CSBO "BO7",Y,Y,"CMD_RO_1","OFF","ON" CSBO "BO8",Y,Y,"CMD_RO_2","OFF","ON" CSBO "BO9",Y,Y,"CMD_RO_3","OFF","ON" CSBO "BO10",Y,Y,"CMD_RO_4","OFF","ON" CSBO "BO11",Y,Y,"CMD_RO_5","OFF","ON" CSBO "BO12",Y,Y,"CMD_RO_6","OFF","ON" CSBO "BO13",Y,Y,"RST_RTIM","OFF","RESET" CSBO "BO14",Y,Y,"RST_KWH","OFF","RESET" CSBO "BO15",Y,Y,"PID_SEL","SET1","SET2" CSBO "BO16",Y,Y,"N2_LOC_C","AUTO","N2" CSBO "BO17",Y,Y,"N2_LOC_R","EUTO","N2" CSBO "BO18",Y,Y,"SAV_PRMS","OFF","SAVE" CSBO "BO19",Y,Y,"READ_MB","NO","READ" CSBO "BO20",Y,Y,"WRITE_MB","NO","WRITE" 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 181 CMD FWD.REV report format. STOP.RUN CMD STP.STRT EXT1.2 ACT EXT1.2 CMD ENA.DIS ACT ENA.DIS CMD FLN LOC ACT INPUT REF1 INPUT REF2 FLN LOC CTL FLN LOC REF 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 182 Each host FLN application (e.g. CIS or Insight) controls both the particular data reported for each point, and the RO 2 COMMAND report format. RO 3 COMMAND RO 4 COMMAND RO 5 COMMAND 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 183 ACCEL TIME 1 report format. DECEL TIME 1 RST RUN TIME RESET KWH LOCK PANEL SPD OUT MIN SPD OUT MAX MBOX PARAM MBOX DATA MBOX READ MBOX WRITE 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 184 These points have default units in Hz. If other units are required: • Unbundle these points with appropriate slopes and intercepts. • The new intercept equals the lowest value of the desired range. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 185 • To convert from Siemens P and I gains to YORK PI gains: P GAIN = PI GAIN x 667 YORK Siemens PI GAIN Siemens x 667 I GAIN YORK PI GAIN Siemens 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 186 EXT1.2 CMD EXT1 EXT2 EXT1 {27} DRIVE READY NOTRDY - READY NOTRDY {28} AT SETPOINT {29} DAY.NIGHT NIGHT CURRENT LIM ACCEL TIME 1 DECEL TIME 1 {33} HANDAUTO AUTO HAND AUTO 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 187 EXT PID ITIM EXT PID DTIM EXT PID DFIL LOCK PANEL UNLOCK - LOCK UNLOCK {60} INPUT REF1 {61} INPUT REF2 {62} EXT PID STPT {63} EXT PID FBCK {64} EXT PID DEV 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 188 A single value in a column means that the value is the same in English units and in SI units. c. Point numbers that appear in brackets { } may be unbundled at the field panel. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 189 The motor's cumulative revolution count, in mega- 0142 revolutions. OVRD TIME 1 of the 5 mandatory FLN points required for compatibility None with Siemens control systems. It has no functionality in the drive application. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 190 (FLN LOC REF). Commanding either of these points to FLN (1) “steals” control from its normal source and places in under FLN control. Note that the HAND mode of the panel has priority over FLN local control. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 191 This “momentary” operation avoids any need for an explicit command to clear the point before a subsequent reset can be issued. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 192 FLN instead. HAND mode at the panel has priority over this point. Thus, this point is only effective in temporarily taking control from the digital inputs or some other internal control functionality. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 193 This point is last in the drive's fault log and indicates the 0413 oldest fault in the log. OK.FAULT Indicates the current fault state of the drive (1 = FAULT, 0 = OK). 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 194 ERROR STATUS 1 of the 5 mandatory FLN points required for compatibility None with Siemens control systems. It has no functionality in the drive application. %$&QHW 7HFKQLFDO 'DWD Not defined at publication. 6HULDO &RPPXQLFDWLRQ ± ()% YORK, A Johnson Controls Company...
  • Page 195 PROFIBUS, AC/DC Drive for DeviceNet). All of the FBA protocols can also be configured for the YORK Drives profile. Configuration details depend on the protocol and profile used.These details are provided in a user’s manual supplied with the FBA module. 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 196 The drive CONTROL WORD switches between states according to the bit-coded instructions in the CONTROL . Using the requires that: WORD CONTROL WORD • The drive is in remote (REM) control. 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 197 • What types and quantities of devices must be connected to the network? • What control information must be sent down to the drives? • What feedback information must be sent from the drives to the controlling system? 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 198 8. For configuration information see the following: X00302 • "Communication Set-up – FBA" below. • "Activate Drive Control Functions – FBA" on page 194. • The protocol specific documentation provided with the module. 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 199 • Fieldbus controller supplied command(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) 3URWRFRO 'ULYH 3DUDPHWHU 9DOXH 'HVFULSWLRQ 5HIHUHQFH 1001 10 ( Start/Stop controlled by fieldbus with COMM Ext1 selected. COMMANDS 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 200 ) Run enable by fieldbus. RUN ENABLE COMM 1604 ) Fault reset by fieldbus. FAULT RESET SEL COMM 1607 Saves altered parameters to memory (then PARAM SAVE SAVE value returns to 0). 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 201 0136. 0136 – COMM VALUE 1508 Set appropriate Used for scaling – CONTENT MIN … … values. 1511 MAXIMUM AO 1512 Filter time constant for – FILTER AO 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 202 FB STATUS WORD – bit 2 (REV) 0118 DI1-3 STATUS – bit 1 (DI3) 6FDOLQJ To scale the drive parameter values see the "Actual Value Scaling" in the following sections, as appropriate: 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 203 EXT FAULT 1 9000h EXT FAULT 2 9001h EARTH FAULT 2330h UNDERLOAD FF6Ah THERM FAIL 5210h OPEX LINK 7500h OPEX PWR 5414h CURR MEAS 2211h SUPPLY PHASE 3130h ENCODER ERR 7301h OVERSPEED 7310h 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 204 PAR PFA OVERRIDE 6320h 1011 PAR OVERRIDE PARS 6320h 6HULDO &RPPXQLFDWLRQ 'LDJQRVWLFV Besides the drive fault codes, the FBA module has diagnostic tools. Refer to the user’s manual supplied with the FBA module. 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 205 RAMP_OUT_ Enter NORMAL OPERATION RAMP FUNCTION GENERATOR ZERO ACCELERATION ENABLED Force ramp function generator output to RFG OUT ZERO Zero. Drive ramps to stop (current and DC voltage limits in force). 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 206 &RUUHVSRQG WR VWDWHVER[HV LQ WKH VWDWH GLDJUDP RDY_ON READY TO SWITCH ON NOT READY TO SWITCH ON RDY_RUN READY TO OPERATE ACTIVE RDY_REF OPERATION ENABLED OPERATION INHIBITED TRIPPED 0…1 FAULT No fault 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 207 External control location 2 ( 2) selected External control location 1 ( 1) selected EXT RUN ENABLE External Run Enable signal received No External Run Enable signal received 13… 15 Unused 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 208 CONTROL WORD SW = STATUS WORD (CW=xxxx x1xx x111 1111) RFG = Ramp Function Generator I = Param. 0104 CURRENT (SW Bit8=1) OPERATING f = Param. 0103 OUTPUT FREQ n = Speed 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 209 6HWWLQJ REF1 (%) +( (%) - 0.5* (%)) COMM COMM Fieldbus Reference Correction Coefficient (100 + 0.5 * (Par. 1105)% 100% AI1 Input Signal (100 - 0.5 * (par. 1105))% 100% 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 210 Use group 10 parameters to configure for control of rotation direction for Each control location ( 1 and 2). The following diagrams illustrate how group 10 parameters and the sign of the fieldbus reference interact to produce REFERENCE 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 211 "Parameter Descriptions" section. For example: )HHGEDFN ,QWHJHU 3DUDPHWHU 5HVROXWLRQ 6FDOHG 9DOXH 0.1 mA 1 * 0.1 mA = 0.1 mA 0.1% 10 * 0.1% = 1% 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 212 2 is not supported by the Generic Drive profiles. 5HIHUHQFH 6FDOLQJ scaling is fieldbus type specific. However, at the drive, the meaning of a REFERENCE 100% value is fixed as described in the table below. For a detailed REFERENCE 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 213 2. Assuming, for the sake of this example, that the Actual Value uses parameter 9907 MOT NOM FREQ as the 100% reference, and that 9907 = 500 Hz. $FWXDO 9DOXH 0DSSLQJ See the user’s manual supplied with the FBA module. 6HULDO &RPPXQLFDWLRQ ± )%$ YORK, A Johnson Controls Company...
  • Page 214 The fault code on the control panel display is temporary. Pressing any of the following buttons removes the fault message: MENU, ENTER, UP button or DOWN button. The message reappears after a few seconds if the control panel is not touched and the fault is still active. 'LDJQRVWLFV YORK, A Johnson Controls Company...
  • Page 215 • Dirt or dust coating on the heat sink. • Excessive ambient temperature. • Excessive motor load. Fault current. Check for and correct: SHORT CIRC • A short-circuit in the motor cable(s) or motor. • Supply disturbances. 'LDJQRVWLFV YORK, A Johnson Controls Company...
  • Page 216 • Check for/correct faults in the motor or motor cable. • Verify that motor cable does not exceed max. specified length. Motor load is lower than expected. Check for and correct: UNDERLOAD • Disconnected load. • Parameters 3013 …3015 UNDERLOAD FUNCTION UNDERLOAD CURVE 'LDJQRVWLFV YORK, A Johnson Controls Company...
  • Page 217 AYK drive, or HVAC (AYK) software has been SWTYPE loaded on an ACS drive. CB OVERTEMP Drive control board is overheated. Check for and correct: - Excessive ambient temperature. - Fan failure. - Obstructions in the air flow. 'LDJQRVWLFV YORK, A Johnson Controls Company...
  • Page 218 MOTOR NOM CURR MOTOR NOM VOLT • Where: P = 1000 * 9909 (if units are kW) MOTOR NOM POWER or P = 746 * 9909 (if units are HP, e.g. in US) MOTOR NOM POWER 'LDJQRVWLFV YORK, A Johnson Controls Company...
  • Page 219 Depending on the value of 1604, , the following could also be FAULT RESET SELECT used to reset the drive: • Digital input • Serial communication When the fault has been corrected, the motor can be started. 'LDJQRVWLFV YORK, A Johnson Controls Company...
  • Page 220 Analog input 2 is lost, or value is less than the minimum setting. LOSS Check: • Input source and connections • Parameter that sets the minimum (3022) • Parameter that sets the Alarm/Fault operation (3001) 'LDJQRVWLFV YORK, A Johnson Controls Company...
  • Page 221 This alarm warns that the Start Enable 1 signal is missing. START ENABLE MISSING • To control Start Enable 1 function, use parameter 1608. To correct, check: • Digital input configuration. • Communication settings. 'LDJQRVWLFV YORK, A Johnson Controls Company...
  • Page 222 1RWH  Even when the relay output is configured to indicate alarm conditions (e.g. parameter 1401 1 = 5 ( ) or 16 ( )), this alarm is not indicated by a relay output. RELAY OUTPUT ALARM ALARM 'LDJQRVWLFV YORK, A Johnson Controls Company...
  • Page 223 1RWH If there is a risk of the dust entering adjoining equipment, perform the cleaning in another room. 4. Replace the cooling fan. 5. Restore power. 0DLQWHQDQFH YORK, A Johnson Controls Company...
  • Page 224 Bottom View (R5) 1. Remove power from drive. 2. Remove the screws attaching the fan. 3. Disconnect the fan cable. 4. Install the fan in reverse order. 5. Restore power. X0023 Bottom View (R6) X0022 0DLQWHQDQFH YORK, A Johnson Controls Company...
  • Page 225 The expected life for the battery is greater than ten years. To remove the battery, use a coin to rotate the battery holder on the back of the control panel. Replace the battery with type CR2032. 0DLQWHQDQFH YORK, A Johnson Controls Company...
  • Page 226 Three-phase supply voltage, … 9 -03A3-4 -04A1-4 -06A9-4 -08A8-4 -012A-4 11.9 -015A-4 15.4 -023A-4 -031A-4 -038A-4 18.5 -044A-4 -059A-4 -072A-4 -077A-4 Note 1 -096A-4 -124A-4 -157A-4 -180A-4 1. AYK550-UH-077A-4 is not available in AYK550-01 series. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 227 -031A-2 30.8 10.0 -046A-2 46.2 11.0 15.0 -059A-2 59.4 15.0 20.0 -075A-2 74.8 18.5 25.0 -088A-2 88.0 22.0 30.0 -114A-2 30.0 40.0 -143A-2 37.0 50.0 -178A-2 45.0 60.0 -221A-2 55.0 75.0 -248A-2 75.0 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 228 To achieve the rated motor power given in the table, the rated current of the drive must be higher than or equal to the rated motor current. 1RWH  The ratings apply in ambient temperature of 40 °C (104 °F). 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 229 • Set parameter 2607 = 1 ( ) which allows the drive to reduce the SW FREQ CTRL switching frequency if/when the drive’s internal temperature exceeds 90 °C. See the parameter description for 2607 for details. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 230 These recommendations are not requirements if branch circuit protection is otherwise provided per NEC. UL508A manufacturers are not required to use the recommended fuses for the purpose of UL listing a panel that includes the AYK550. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 231 11.8 JJS-15 -017A-2 16.7 JJS-25 -024A-2 24.2 JJS-30 -031A-2 30.8 JJS-40 -046A-2 46.2 JJS-60 -059A-2 59.4 JJS-80 -075A-2 74.8 JJS-100 -088A-2 88.0 JJS-110 -114A-2 JJS-150 -143A-2 JJS-200 -178A-2 JJS-250 -221A-2 JJS-300 -248A-2 JJS-350 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 232 Size wiring according to local safety regulations, appropriate input voltage and the drive’s load current. In any case, the conductor must be less than the maximum limit defined by the terminal size (see "Drive’s Power Connection Terminals" on page 229). 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 233 • Power cable shields are suitable for use as equipment grounding conductors only when the shield conductors are adequately sized as required by safety regulations. • In multiple drive installations, do not connect drive terminals in series. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 234 RI WKH GULYH¶V QRPLQDO LQSXW YROWDJH :DUQLQJ 'LVFRQQHFW WKH GULYH EHIRUH FRQGXFWLQJ DQ\ YROWDJH WROHUDQFH +L 3RW WHVW RU LQVXODWLRQ UHVLVWDQFH 0HJJHU WHVW RQ WKH PRWRU RU PRWRU FDEOHV 'R QRW FRQGXFW WKHVH WHVWV RQ WKH GULYH 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 235 • Proximity – As the conductors get closer together, capacitance increases. • Proximal area – As the area in close proximity increases, the capacitance increases, e.g. close parallel paths increase parasitic capacitance between conductors. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 236 The requirements in this section apply for CE or C-Tick compliance. 0LQLPXP 5HTXLUHPHQW &( &7LFN The motor cable must be a symmetrical three conductor cable with a concentric PE conductor or a four conductor cable with a concentric shield, however, a symmetrical 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 237 Clamp the cable shield into the gland plate at the drive end. Twist the cable screen wires together into a bundle not longer than five times its width and connect it to the terminal marked (at the bottom right-hand corner of the drive). 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 238 ACS400-IF41-3 100 m 100 m (330 ft) (330 ft) $<.8+-059A-4 $<.8+-072A-4 $<.8+-077A-4 Not defined at time of publication. … $<.8+-180A-4 :DUQLQJ 'R QRW XVH ILOWHUV LQ D IORDWLQJ RU KLJK LPSHGDQFH HDUWKHG QHWZRUN 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 239 • Run relay-controlled signals as twisted pairs (especially if voltage > 48 V). Relay- controlled signals using less than 48 V can be run in the same cables as digital input signals. 1RWH Never mix 24 VDC and 115/230 VAC signals in the same cable. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 240 For specific application details, see the "Application Macros" on page 35. 1RWH Terminals 3, 6, and 9 are at the same potential. 1RWH For safety reasons the fault relay signals a “fault” when the AYK550 is powered down. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 241 1 Digital input impedance 1.5 k:. Maximum voltage for digital inputs is 30 V. 2 Default values depend on the macro used. Values specified are for the HVAC default macro. See "Application Macros" on page 35. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 242 The following table lists heat loss and air flow data for 380…480 Volt drives. 'ULYH +HDW /RVV $LU )ORZ )UDPH 6L]H %78+U PLQ AYK550-UH- -03A3-4 -04A1-4 -06A9-4 -08A8-4 -012A-4 -015A-4 -023A-4 1150 -031A-4 1560 -038A-4 1918 -044A-4 2276 -059A-4 3096 -072A-4 1120 3820 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 243 %78+U PLQ AYK550-UH- -04A6-2 -06A6-2 -07A5-2 -012A-2 -017A-2 -024A-2 -031A-2 -046A-2 1434 -059A-2 1829 -075A-2 2290 -088A-2 2685 -114A-2 1014 3463 -143A-2 1268 4431 -178A-2 1575 5379 -221A-2 1952 6666 -248A-2 2189 7474 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 244 "Technical Data" on page 221, to determine the frame size. A complete set of dimensional drawings for AYK550 drives is located in the AYK550 Technical Reference manual. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 245 The following table lists typical maximum weights for each frame size. Variations within each frame size (due to components associated with voltage/current ratings, and options) are minor. :HLJKW (QFORVXUH ,3   8/ W\SH  14.3 19.8 35.0 53.0 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 246 1% every 100 m above 1000 m (300 ft above 3,300 ft) • -15…40 ºC (5…104 ºF) -40…70 ºC (-40…158 ºF) $PELHQW • Max. 50 ºC (122 ºF) if P and I WHPSHUDWXUH derated to 90% 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 247 • 46 cm (18 in), frame size R3 )UHH IDOO • 31 cm (12 in), frame size R4 • 25 cm (10 in), frame size R5 • 15 cm (6 in), frame size R6 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 248 UL Standard for Safety, Power Conversion Equipment, second edition Compliance is valid with the following provisions: • The motor and control cables are chosen as specified in this manual. • The installation rules of this manual are followed. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 249 First environment (restricted distribution) and Second Environment limits of EN/IEC 61800-3 with the following provisions: • The motor and control cables are chosen as specified in this manual. • The installation instructions in this manual are followed. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 250 If you have any questions concerning your YORK drive, please contact the local distributor or YORK office. The technical data, information and specifications are valid at the time of printing. The manufacturer reserves the right to modifications without prior notice. 7HFKQLFDO 'DWD YORK, A Johnson Controls Company...
  • Page 251 Drawings are representative only and subject to change without notification. For critical installations, a certified or “as-built” drawing should be requested through YORK Marketing. 1RWH 575V Drawings are the same as 460V for respective frame size (575V has no R1 or R5 frame) YORK, A Johnson Controls Company Appendix A...
  • Page 252 %DVH 'ULYH  &RQWDFWRU %\3DVV 0HFKDQLFDO 'LPHQVLRQV Base Drive - See Page 240 & 241 and Appendix E Base Drive w/Fused Disconnect - Appendix E Base Drive w/Bypass, Fused Disconnect - Appendix E $SSHQGL[ $ YORK, A Johnson Controls Company...
  • Page 253 0HFKDQLFDO 'LPHQVLRQV Base Drive "OO" - See Page 240 & 241 and Appendix E Base Drive w/Fused Disconnect "AO" - Appendix E Base Drive w/2 Contactor Bypass, Service Switch "CM" - Appendix E $SSHQGL[ % YORK, A Johnson Controls Company...
  • Page 254 $<.8+ 8VHU¶V 0DQXDO Bypass Package Components Note: Solution AHU Does Not have VFD Input Service Switch $SSHQGL[ % YORK, A Johnson Controls Company...
  • Page 255 AUTO mode for normal remote operation......❏ input power, output power, and control wiring. Failure to provide separate conduits could result in disruption of other electrical devices due to harmonics and RFI/EMI generated by the drive............❏ $SSHQGL[ & YORK, A Johnson Controls Company...
  • Page 256 29 B A (Negative -) 30 A AGND 31 AGND 32 SCR Screen OFF position ON position Bus termination $QDORJ ,QSXW 2XWSXW 7HUPLQDWLRQV &XVWRPHU &RQWURO 7HUPLQDO ,QWHUIDFH 7<3,&$/ ),(/' 7(50,1$7,216 7<3,&$/ ),(/' 7(50,1$7,216 $SSHQGL[ & YORK, A Johnson Controls Company...
  • Page 257 INS CL ___________________________ PARAMETER BEARING NO DF _______________ ODE ________________ 9910 NOM EFF ________ MIN EFF _________ P.F. __________ PARAMETER 9907 Base Drive Power Terminations KeyPad / Panel Incoming Power Drive w/Fused Disconnect $SSHQGL[ & YORK, A Johnson Controls Company...
  • Page 258 OUTPUT UC+ W Nonconducting they will be close. If you find a significance CONVERTER Nonconducting difference, a problem may exist. SECTION Conducting Nonconducting Conducting Nonconducting Conducting ,QYHUWHU 'LRGHV DQG ,*%7 &RPSRQHQWV 8'& 8'& $SSHQGL[ & YORK, A Johnson Controls Company...
  • Page 259 $<.8+ 8VHU¶V 0DQXDO $SSHQGL[ ' 'UDZLQJV Fig 1. $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 260 $<.8+ 8VHU¶V 0DQXDO Fig. 2 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 261 $<.8+ 8VHU¶V 0DQXDO Fig. 3 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 262 $<.8+ 8VHU¶V 0DQXDO Fig. 4 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 263 $<.8+ 8VHU¶V 0DQXDO Fig. 5 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 264 $<.8+ 8VHU¶V 0DQXDO Fig. 6 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 265 $<.8+ 8VHU¶V 0DQXDO Fig. 7 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 266 $<.8+ 8VHU¶V 0DQXDO Fig. 8 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 267 $<.8+ 8VHU¶V 0DQXDO Fig. 9 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 268 $<.8+ 8VHU¶V 0DQXDO Fig. 10 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 269 $<.8+ 8VHU¶V 0DQXDO Fig. 11 $SSHQGL[ ' YORK, A Johnson Controls Company...
  • Page 270 Note 1: When mounting drives side by side, allow 2" (50.8mm) on each side to provide clearance for door swing and cooling. Note 2: OO, AO are applicable to Solution AHU as well as field mounted shipped loose. CM applies only to field mounted shipped loose. $SSHQGL[ ( YORK, A Johnson Controls Company...
  • Page 271 The following table lists typical maximum weights for each frame size. Variations within each frame size (due to components associated with voltage/current ratings, and options) are minor. Weight Enclosure IP 21 / UL Type 1 6.5 14.3 19.8 35.0 53.0 $SSHQGL[ ( YORK, A Johnson Controls Company...
  • Page 272 (263) 39.5 (1003) 13.48 (342) (34) ______________________________________________________________________________ 10.5 (263) (1092) 12.0 (305) 15.1 (384) 42.1 (1070) 115 (52.2) ______________________________________________________________________________ (1219) 16.0 (406) 16.0 (406) 46.5 (1181) 18.6 (472) 150 (68.1) Dimension Inches (mm) $SSHQGL[ ( YORK, A Johnson Controls Company...
  • Page 273 Disconnect Switch, Main Fused Disconnect Switch CM Option Enclosures #1 thru #6 FRONT VIEW SIDE VIEW FRONT VIEW SIDE VIEW CONDUIT LOCATION TOP & BOTTOM DOOR SWING BACK DOOR DOOR SWING CONDUIT LOCATION $SSHQGL[ ( YORK, A Johnson Controls Company...
  • Page 274 (19.1), (25.4), (31.75) ENCLOSURE W in (mm) 1, 1-1/4, 1-1/2 21.25 (540) (12.7) (25.4), (31.75), (38.1) 21.75 (553) 1-1/4 & 1-1/2 22.5 (572) (12.7) (31.75), (38.1) (661) 1-1/2 & 2 (771) (12.7) (38.1), (50.8) (838) $SSHQGL[ ( YORK, A Johnson Controls Company...
  • Page 275 6ROXWLRQ ;7, 9$&  2YHUDOO 'LPHQVLRQV & )UDPH 584.2 406.4 355.6 68.04 660.4 406.4 355.6 83.916 698.5 27.5 482.6 355.6 108.864 1003.3 39.5 406.4 188.244 1117.6 838.2 406.4 195.048 1117.6 838.2 406.4 231.336 $SSHQGL[ ( YORK, A Johnson Controls Company...
  • Page 276 & 'HSWK )UDPH 406.4 16.00 457.2 18.00 390.5 15.375 463.5 18.250 457.2 18.00 390.5 15.375 612.8 24.125 533.4 21.00 390.5 15.375 1016 40.00 19913.6 28.000 415.9 16.375 55 1117.6 44.00 812.8 32.00 518.0 20.375 $SSHQGL[ ( YORK, A Johnson Controls Company...
  • Page 277 (1) #4 - 300 MCM CU/AL # 6 - 300 MCM. CU # 6 - 300 MCM. CU * Base Drive and AO Use Wire Size Listed in Performance Data Data Applies to CM Option Only $SSHQGL[ ( YORK, A Johnson Controls Company...
  • Page 278 VFD internal components to reach operating temperature before a start command is issued to allow the VFD’s internal temperature to adjust. After this warm-up period, the VFD can be operated normally. $SSHQGL[ ) YORK, A Johnson Controls Company...
  • Page 279 P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele. 800-861-1001 Subject to change without notice. Printed in USA Copyright ‹ by York International Corporation 2000 www.york.com ALL RIGHTS RESERVED Form 100.42-01 (506) Supersedes Form 100.42.01 (604)

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