Installation Of The Wiring Harness - Rotax 125 MAX DD2 evo Installation Instructions And Operators Manual

INSTALLATION OF THE WIRING
HARNESS
Tools required:
• Torx screwdriver T30
The wiring harness is delivered partly pre-assembled
to facilitate the installation. This means that the relay,
the master switch and the battery cover are already
pre-assembled and wired.
NOTE
The connector assignment is shown on the fol-
lowing pages. Details on the assignment of ca-
bles and pins are given in the wiring diagram.
NOTE
Cable lugs may break after repeated bending.
Step Procedure
1 Place the wiring harness loosely on
the chassis.
NOTE
Always start the installation at the engine side to
work without tension on the wiring harness.
ATTENTION
Strain relief of the plug connections must be
ensured.
NOTE
Compensate excessive length of wiring harness
by routing cables in loops.
m WARNING
Non-compliance can result in serious injuries
or death!
The wiring harness must not touch moving
parts of the track.
Effectivity: 125 MAX DD2 evo
BRP-Rotax
INSTALLATION MANUAL
NOTE
When unplugging connections on ignition pick
up and ignition coil, press the integrated catch
first.
NOTE
Disconnect any electrical plug connection only
by pulling on the plugs.
Step
Figure 4.10: Installation
1
Step
Procedure
2 Pre-mount cable tie large through the
two holes provided on the mounting
plate.
Cable tie
Procedure
3
Connect solenoid valve and ignition
coil. Attach both connectors (signed
green) on the two components.
4 Fasten cables with cable ties on the
mounting plate.
3
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Edition: September 01 2019