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CAUTION: To prevent engine damage, make sure
the reinforcement ring is installed with the paint
mark or XMSN SIDE facing outward (towards the
transmission), otherwise, premature flexplate failure
may occur.
Figure 617 Installing reinforcement ring with
paint mark
4. Install the reinforcement ring on the guide pins
(made locally) with paint mark facing outward.
5. Install ten flexplate mounting bolts finger tight.
6. Remove the guide pins and install the remaining
two flexplate mounting bolts finger tight.
7. Tighten the flexplate mounting bolts to the special
torque value (Table 51).
Read all safety instructions in the "Safety Information" section of this manual before doing any procedures.
FLYWHEEL AND FLYWHEEL HOUSING
EGES-265-2
Follow all warnings, cautions, and notes.
© 2009 Navistar, Inc.
MD-3000 and HD-4000 Series World
Transmissions
Figure 618 Installing the flexplate assembly
1.
Flexplate assembly
2.
End of crankshaft
1. Install two guide pins in the flexplate mounting bolt
holes at the 3 o'clock and 9 o'clock positions.
NOTE: The flexplate assembly is available as a
completely assembled service part.
2. Install the flexplate assembly on the guide pins.
NOTE:
This
following
transmissions only.
3. Install reinforcement ring with part number or logo
facing outward (towards the transmission).
4. Install ten flexplate mounting bolts finger tight.
5. Remove the guide pins and install the remaining
two flexplate mounting bolts finger tight.
6. Tighten the flexplate mounting bolts to the special
torque value (Table 51).
NOTE: Flywheel and ring gear are part of the torque
converter assembly.
NOTE: Make sure that the paint mark, part number
or XMSN SIDE on the flexplate is facing outward
(towards the transmission).
385
step
applies
to
MD
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