Henny Penny KFC Velocity Series Service Manual

Henny Penny KFC Velocity Series Service Manual

Pressure
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SERVICE
MANUAL
K K F F C C V V e e l l o o c c i i t t y y
S S e e r r i i e e s s ™ ™
P P r r e e s s s s u u r r e e
PXE-100
FM06-060E

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Summary of Contents for Henny Penny KFC Velocity Series

  • Page 1 SERVICE MANUAL K K F F C C V V e e l l o o c c i i t t y y S S e e r r i i e e s s ™ ™ P P r r e e s s s s u u r r e e PXE-100 FM06-060E...
  • Page 3 Table of Contents Safety and Compliance....................ix Chapter 1 Annual Inspections ..................1 1.1 Steam Exhaust Hose Insert Inspection ..............1 1.2 Condensation Box and Component Inspection ............2 1.3 Safety Relief Valve Inspection .................3 1.4 Pressure System Tubing Cleaning and Inspection ............4 1.5 Solenoid Valve Cleaning and Inspection ..............5 1.6 Inspect Castors and Frame ..................9 1.7 Inspect Counterweight Cables.................9...
  • Page 4 Chapter 4 Software Updates..................59 4.1 Software Features....................59 4.1.1 Water Detection Software ................59 4.2 Software Updates ....................59 4.2.1 Control Board Updates ...................59 4.2.1.1 USB Port Overview..................60 4.2.1.2 SanDisk USB Flash Drive ................60 4.2.1.3 Version Updates..................60 4.2.1.3.1 Access the Extranet ................60 4.2.1.3.2 Locate and Download the Latest Version of Software ......61 4.2.1.4 Loading the Software..................61 4.3 Download a Report ....................62 Chapter 5 Repair and Replacement Procedures..............63...
  • Page 5 5.13 Filter Pump Motor Replacement ................83 5.14 Filter Pump Motor Seal Replacement..............85 5.15 Filter Pump Motor Roller Replacement..............86 5.16 Flex Tube Replacement ..................87 5.17 Lid Cable Replacement ..................87 5.18 Label Replacement ....................89 Chapter 6 Zigbee Radio ....................91 6.1 Overview ......................91 6.1.1 Online Projection System (OPS) and Quality and Production Management (QPM) .....................91 6.1.1.1 What is OPS/QPM..................91...
  • Page 6 7.1.1 Introduction ....................115 7.1.2 Genuine Parts ..................... 115 7.1.3 When Ordering Parts..................115 7.1.4 Prices ......................115 7.1.5 Delivery....................... 115 7.1.6 Warranty ..................... 115 7.1.7 Recommended Spare Parts For Distributors ..........115 7.1.8 Lid Complete Assembly (with Language Specific Labels) ........ 133 7.1.9 Lasered Acrylic Labels .................
  • Page 8: Table Of Contents

    List of Tables Table 1-1 Replacement Maintenance Parts ...............41 Table 2-1 Tech Mode Menu Function.................43 Table 3-1 Troubleshooting Guide ..................49 Table 3-2 Error Codes......................50 Table 5-1 Required Tools ....................67 Table 5-2 Required Tools ....................67 Table 5-3 Required Tools ....................67 Table 5-4 Kit Parts ......................68 Table 7-1 Flex Line ......................
  • Page 9 Figure 6-26 Screen 5 ..................... 111 Figure 6-27 Screen 6 ..................... 112 Figure 6-28 Screen 7 ..................... 112 Figure 7-1 Major Components ..................116 Figure 7-2 Drain Pan Assembly ..................118 Figure 7-3 Heating Element.................... 119 Figure 7-4 Thermocouple, Heat Contactor & Control Transformer ........121 Figure 7-5 Probes: Left Side Vat ..................
  • Page 10 viii...
  • Page 11 S S a a f f e e t t y y a a n n d d C C o o m m p p l l i i a a n n c c e e Henny Penny fryers have many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures.
  • Page 12 These are the original version controlled Henny Penny instructions for Velocity Pressure Electric (PXE) model 100 (PXE 100). This manual is available on the Henny Penny Public website (www.hennypenny.com). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards.
  • Page 13 person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. This appliance is not intended to be operated by means of an external timer or a separate remote control system.
  • Page 15: Chapter 1 Annual Inspections

    C C h h a a p p t t e e r r 1 1 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n s s A certified technician should inspect the entire fryer annually (once every 12 months).
  • Page 16 1 1 . . 2 2 C C o o n n d d e e n n s s a a t t i i o o n n B B o o x x a a n n d d C C o o m m p p o o n n e e n n t t I I n n s s p p e e c c t t i i o o n n D D o o n n o o t t a a t t t t e e m m p p t t t t o o r r e e m m o o v v e e a a n n y y o o f f t t h h e e c c o o n n d d e e n n s s a a t t i i o o n n b b o o x x c c o o m m p p o o n n e e n n t t s s w w h h i i l l e e t t h h e e f f r r y y e e r r i i s s i i n n u u s s e e .
  • Page 17 1 1 . . 3 3 S S a a f f e e t t y y R R e e l l i i e e f f V V a a l l v v e e I I n n s s p p e e c c t t i i o o n n D D o o n n o o t t d d i i s s a a s s s s e e m m b b l l e e o o r r m m o o d d i i f f y y t t h h i i s s v v a a l l v v e e .
  • Page 18 1 1 . . If necessary, remove the steam exhaust, top cap cover and 6 keps nuts around exterior of rear cover, and then remove the back shroud of the fryer. 2 2 . . Using an adjustable wrench, remove the compression nut.
  • Page 19: Solenoid Valve Cleaning And Inspection

    1 1 . . Remove the service access panel. 2 2 . . Loosen all compression nuts on the pressure system tubing. 3 3 . . Remove pressure tubing manifold and clean or replace. 4 4 . . Remove the clean out plug. 5 5 .
  • Page 20 1. Use a small flat blade screw driver to pry up on the center clip, and then slide off. 2. Slide the cap and coil assembly up off of the shaft. 3. Remove the top cap, and note the spring washer inside. 4.
  • Page 21 9. Remove the valve guide by pulling it straight up. 10. Slide the valve seat out, and then pull it out of the valve body. 11. Clean and inspect both of these components. N N O O T T E E : The Valve Guide is comprised of three separate pieces, a seat, spring and frame.
  • Page 22 frame goes down. The Valve Seat must be installed with the length of the rectangular hole in the horizontal position so it matches the paddle end of the plunger. Also, there is a bevel that must positioned upward so the paddle can be inserted between the Valve Guide and Seat.
  • Page 23 1 1 . . 6 6 I I n n s s p p e e c c t t C C a a s s t t o o r r s s a a n n d d F F r r a a m m e e A A c c r r a a c c k k e e d d f f r r a a m m e e c c r r e e a a t t e e s s a a t t i i p p p p i i n n g g r r i i s s k k .
  • Page 24 years old should be replaced regardless of inspection results. Call for service to have both cables replaced. I I f f t t h h e e l l i i d d b b e e c c o o m m e e s s d d i i f f f f i i c c u u l l t t t t o o o o p p e e r r a a t t e e , , s s t t o o p p u u s s i i n n g g t t h h e e f f r r y y e e r r a a n n d d c c a a l l l l f f o o r r s s e e r r v v i i c c e e b b e e c c a a u u s s e e t t h h e e c c a a b b l l e e s s n n e e e e d d t t o o b b e e r r e e p p l l a a c c e e d d .
  • Page 25: Oil Migration

    1 1 . . If necessary, use a 3/8” socket to remove the 6 keps nuts around exterior of rear cover and remove the back shroud. 2 2 . . Inspect the carriage wheels and ensure proper operation. 3 3 . . Use spindle lube (PN 12124) and place a small amount on all four (4) wheels, both top and bottom, left and right rollers.
  • Page 26 1 1 . . 1 1 0 0 I I n n s s p p e e c c t t F F r r y y P P o o t t f f o o r r L L e e a a k k i i n n g g O O i i l l a a c c c c u u m m u u l l a a t t i i o o n n o o n n t t h h e e e e x x t t e e r r i i o o r r o o f f t t h h e e f f r r y y p p o o t t c c r r e e a a t t e e s s a a f f i i r r e e r r i i s s k k .
  • Page 27 • If the pot is not leaking, take the fryer out of service until the oil accumulation is removed and the store operates the fryer with a drain pan cover or the operator error is corrected. 1 1 . . 1 1 1 1 T T e e m m p p e e r r a a t t u u r r e e a a n n d d L L e e v v e e l l P P r r o o b b e e I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y .
  • Page 28 1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number one product button to enter the filter menu. 3. Press the right arrow until 4. DRAIN -> displays. 4. Select 4 4 . . D D R R A A I I N N - - > > , and drain all the oil in the fry pot into the drain pan.
  • Page 29 1 1 . . 1 1 2 2 I I n n s s p p e e c c t t t t h h e e P P o o w w e e r r C C a a b b l l e e F F i i r r e e R R i i s s k k a a n n d d E E l l e e c c t t r r i i c c a a l l S S h h o o c c k k P P o o s s s s i i b b l l e e .
  • Page 30 wiring. A decal on the inside of the right side panel will help in the wiring of the unit. Refer to . 1 1 . . 1 1 2 2 . . 2 2 I I n n t t e e r r n n a a t t i i o o n n a a l l R R e e q q u u i i r r e e m m e e n n t t s s Units being used outside the United States may not be shipped with the power cord attached to the unit because of the different wiring codes.
  • Page 31 4. Follow red wire RHL 1 from the control board and make sure that it is securely attached to the terminal on the lower module. If this wire is not connected, reconnect it to match the diagram on the left. 5.
  • Page 32 1 1 . . Attach an amp meter (amp clamp style) to one of the upper heating element’s wires. 2 2 . . Connect power to the fryer, turn on the controls, and then set to call for heat. Once the fryer calls for heat, measure and note amp draw.
  • Page 33 Remove drain disassemble. 2. Verify the filter screen, two o-rings, and both filter clips are in place and assembled correctly. If any of these parts are missing or damaged, replace them. 3. Verify the standpipe and three o-rings are assembled correctly and not missing or damaged.
  • Page 34 N N O O T T E E : Perform this step for PXE 100 (pressure) model only. 1. Remove the condensation drain pan to the right of the ATO reservoir. 2. Pull the ATO reservoir out as far as it can go.
  • Page 35 • I I n n s s p p e e c c t t t t h h e e o o - - r r i i n n g g s s a a n n d d r r e e p p l l a a c c e e i i f f d d a a m m a a g g e e d d o o r r e e v v e e r r y y 9 9 0 0 d d a a y y s s .
  • Page 36 1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number one product button to enter the filter menu. 3. Press the right arrow until 4. DRAIN -> displays. 4. Select 4 4 . . D D R R A A I I N N - - > > . 5.
  • Page 37 1 1 . . 1 1 8 8 B B u u l l k k D D i i s s p p o o s s e e T T e e s s t t Before performing this procedure, make sure the bulk oil NOTICE system is securely connected to the dispose port on the fryer and the quick disconnect is engaged.
  • Page 38 1 1 . . 1 1 9 9 H H e e a a t t i i n n g g E E l l e e m m e e n n t t S S p p r r e e a a d d e e r r B B a a r r s s T T i i g g h h t t e e n n i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 39 1 1 . . 2 2 0 0 O O i i l l R R e e t t u u r r n n D D i i v v e e r r t t e e r r s s a a n n d d P P r r e e s s s s u u r r e e O O u u t t l l e e t t I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 40 7. Clean and remove debris from the oil return tube at the bottom of the fry pot. 8. Clean the oil diverters by removing all debris from the narrow opening. 9. If the o-rings are not cracked or damaged reuse them, otherwise replace them.
  • Page 41 1. Use a flashlight to inspect the fittings of the filtration plumbing and between the filter pump and motor for oil leaks. 2. Press and hold the menu button until *MAIN* appears on the display. 3. Press the number one product button to enter the filter menu.
  • Page 42 1 1 . . 2 2 2 2 L L i i d d P P r r e e s s s s u u r r e e P P i i n n S S w w i i t t c c h h H H a a r r n n e e s s s s I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 43 1. Remove the two screws at the rear of the lid cover. 2. Tilt the rear of lid cover up, then push toward the front of the fryer to remove the lid cover. 3. Inspect the lid pressure pin, lid lock assembly, lid handle weldment and stop for damage or wear.
  • Page 44 5. Inspect the latch pin and latch pin bracket for damage or wear. 6. Ensure the latch pin rotates. Clean and lubricate as required. 7. Ensure the cotter pin and nut are in place and secure, and oriented to the left. N N O O T T E E : Proper pin orientation prevents the cotter pin from snagging lid wires.
  • Page 45 Ensure the lid pressure pin switch is undamaged and working within specification by doing the following: 1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number two product button to select INFO MODE. 3.
  • Page 46 1 1 . . 2 2 5 5 P P r r e e s s s s u u r r e e P P a a d d I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 47 1 1 . . 2 2 6 6 I I n n s s p p e e c c t t C C a a m m S S l l i i d d e e F F i i l l l l e e r r s s T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 48 1 1 . . 2 2 7 7 L L i i d d G G a a s s k k e e t t a a n n d d L L i i d d L L i i n n e e r r I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 49 1. Lift and secure the lid. Refer to for instructions. 2. Cover the fry pot with a sheet pan. 3. Inspect all 16 lid gasket retainer screws around the perimeter of the lid gasket. 4. Replace broken, striped or missing screws.
  • Page 50 1 1 . . 2 2 8 8 L L i i d d H H a a n n d d l l e e R R o o l l l l e e r r I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 51 1. Remove the mounting screw and mounting plate holding each roller on to the lid handle, and then slide each roller off of its shaft. 2. Clean each lid roller and each shaft with hot soapy water. 3. Inspect the inside and outside of each roller for cracks, flat spots or deep grooves that are .010”...
  • Page 52 Over time, as the lid is raised and lowered, the lid latch and catch flex out of tolerance. Operators begin slamming the lid down to engage the lid latch, which pushes the latch and catch further out of tolerance. Without correction, the latch or catch can break. Ensure the lid latch and catch engage without the need to slam the lid shut.
  • Page 53 1 1 . . 3 3 0 0 L L a a b b e e l l I I n n s s p p e e c c t t i i o o n n ( ( E E n n g g l l i i s s h h ) ) D D o o n n o o t t a a t t t t e e m m p p t t t t h h i i s s p p r r o o c c e e d d u u r r e e w w h h i i l l e e t t h h e e f f r r y y e e r r i i s s i i n n u u s s e e o o r r t t h h e e f f r r y y p p o o t t i i s s h h o o t t .
  • Page 54: Figure 1-1 Label Locations And Part Numbers

    Figure 1-1 Label Locations and Part Numbers 1 1 . . 3 3 1 1 R R e e p p l l a a c c e e m m e e n n t t M M a a i i n n t t e e n n a a n n c c e e P P a a r r t t s s Operators must replace normal wear parts (items) to maintain the safe reliable operation of the unit.
  • Page 55: Table 1-1 Replacement Maintenance Parts

    1 1 . . 3 3 1 1 . . 1 1 O O r r d d e e r r i i n n g g P P a a r r t t s s Use only genuine Henny Penny parts in this unit. Using a lesser quality substitute part may result in damage to the unit or personal injury.
  • Page 56 Qty. Description When to Replace Part # Used to connect the lid assembly to the carriage 14061- KIT, LID CABLE weight assembly in the back of the unit to offset the lid weight. Replace cables when worn. Used in the steam stack to regulate the pres- DEAD WEIGHT - 12 sure inside the vat.
  • Page 57: Table 2-1 Tech Mode Menu Function

    C C h h a a p p t t e e r r 2 2 P P r r o o g g r r a a m m m m i i n n g g 2 2 . . 1 1 P P r r o o g g r r a a m m M M e e n n u u From the MAIN menu, refer to , select 4.
  • Page 58 Menu Display Function Item (Mod- enter the test mode. The screen will return to normal operation after 3 seconds of no activity. DISPLAY TEST This section tests all of the LED and display lights. Press the illuminated button next to the type of test listed on the display.
  • Page 59 Menu Display Function Item (Mod- button to adjust the temperature. To adjust the offset, press and hold the button next to OFST With the button held, press the plus or minus button to adjust the offset. T-14 INPUTS-1 A H D S F P M shows in the middle display. A - Power Switch.
  • Page 60 Menu Display Function Item (Mod- 999. When running, top line shows time of each revolution. T-21 SEL VALVE PORTS This section tests the positioning of each port on the selector valve. P0 - At pot. P1 - At dispose (rear dis- pose) P2- At FDI (front dispose) Enc - Encoder posi- tion.
  • Page 61 Menu Display Function Item (Mod- not used, the control cycles the pressure solenoid on and off. This keeps the solenoid from getting gummed up and sticking. This cycling at the end of a cook cycle occurs only for cook cycles which haven't just used the pressure solenoid.
  • Page 62 Menu Display Function Item (Mod- that indicates the oil has refilled high enough to reach or splash on that probe. T-36 ANY FILL: LVL PROBE How the control monitors the level probe for a tempera- MIN DETECT ture rise when refilling the pot is described in the de- tails of step T-34.
  • Page 63: Table 3-1 Troubleshooting Guide

    C C h h a a p p t t e e r r 3 3 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 3 3 .
  • Page 64: Table 3-2 Error Codes

    Problem Cause Correction Oil not draining. Drain valve clogged. Push cleaning rod through open drain valve. Filter motor won’t Motor overheated. Reset motor. Refer to Filter Pump run. Motor Protector - Manual Reset sec- tion of Operator’s Manual. 3 3 . . 2 2 E E r r r r o o r r C C o o d d e e s s In the event of a system failure the control board displays an error message.
  • Page 65 Error Cause Correction (Open normal operation. If the E-6 error persists, replace the Circuit) control. E-6B MAIN TEMP PROBE FAILED (Shorted) E-10 High limit tripped Check the error log to find out the vat temperature at (Software prior to the time the high limit tripped. If this temperature was version 1.60).
  • Page 66 Error Cause Correction E-10C High limit tripped Check the error log to find out the vat temperature at HIGH LIM- while cooking (Not the time the high limit tripped. If this was several de- simply in cook mode, grees above the oil setpoint temperature, test for a TRIPPED but with cook cycle sticking contactor and replace if faulty.
  • Page 67 Error Cause Correction Inspection , page 16 5.6 High Limit Thermocouples Replacement , page E-10S High limit tripped Check the error log to find out the vat temperature at HIGH LIM- while vat was in the time the high limit tripped. If this temperature was Start-up Mode (not very low, this may be a sign that the vat was turned on TRIPPED...
  • Page 68 Error Cause Correction Any E-13 error allows operators to cook on the fryer; however, the control disables the pressure for the en- tire cook cycle unless the E-13 condition resolves with a good probe readings. E-14 Pressure is to high •...
  • Page 69 Error Cause Correction FAILED (Shorted) E-19 PRO- A setting in Tech Replace the protection probe. Once the error code is TECTION Mode (T-40) speci- acknowledged, the E-19 message goes away and nor- PROBE fies whether or not mal operation resumes without the benefit of the pro- FAILED the fryer is equipped tection probe feature.
  • Page 70 Error Cause Correction 12 VOLT Digital converter • Unplug filter pump relay at back of control. FAILED inputs. • Replace control board. E-48 IN- Failure of the CPU Replace control board. PUT SYS- board. ERROR E-54C Fault on the CPU •...
  • Page 71 Error Cause Correction NOT DE- TECTED E-84D Cannot open lid - Pin If lid pin is stuck, remove lid cover and manually free PRES- is stuck and has not pin. SURE PIN dropped down. STUCK Can open lid - wire OR NOT •...
  • Page 73 The software on a control board must be loaded from a USB drive. The file type used for loading software is an .hpf (Henny Penny Flash) file. All . hpf files are encrypted and are checksum protected, in order to prevent accidental or malicious changes to the official HP software.
  • Page 74 4 4 . . 2 2 . . 1 1 . . 1 1 U U S S B B P P o o r r t t O O v v e e r r v v i i e e w w D D i i s s c c o o n n n n e e c c t t t t h h e e p p o o w w e e r r o o r r e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k m m a a y y o o c c c c u u r r .
  • Page 75 Type your HP assigned e-mail address in the E E m m a a i i l l a a d d d d r r e e s s s s text box and then 4 4 ) ) your user defined password in the P P a a s s s s w w o o r r d d text box.
  • Page 76 Select Y Y . 9 9 ) ) Wait. The control saves a copy of the current software, erases program 1 1 0 0 ) ) memory, flashes in new software, and then reboots back to -OFF-. Remove the USB drive. 1 1 1 1 ) ) 4 4 .
  • Page 77 C C h h a a p p t t e e r r 5 5 R R e e p p a a i i r r a a n n d d R R e e p p l l a a c c e e m m e e n n t t P P r r o o c c e e d d u u r r e e s s This section provides checkout and replacement procedures, for various parts of the fryer.
  • Page 78 4. Use a 3/8 inch nut-driver or socket and remove the nut securing the ground wire to the control board. 5. Remove old control board. 6. Place new control board on to the unit with the tab inserted in to the slot. Let the control board rest on the shroud.
  • Page 79 5 5 . . 3 3 P P o o w w e e r r S S w w i i t t c c h h R R e e p p l l a a c c e e m m e e n n t t D D i i s s c c o o n n n n e e c c t t t t h h e e p p o o w w e e r r o o r r e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k m m a a y y o o c c c c u u r r .
  • Page 80 4. Disconnect the USB plug from the receiver on the back of the control board. 5. Remove the old USB port assembly from the hole in the control board. 6. Install the new USB port assembly in the hole in the control board. 7.
  • Page 81: Table 5-1 Required Tools

    5 5 . . 5 5 . . 2 2 R R e e q q u u i i r r e e d d T T o o o o l l s s T T a a b b l l e e 5 5 - - 1 1 R R e e q q u u i i r r e e d d T T o o o o l l s s E E l l e e c c t t r r i i c c D D r r i i l l l l 3 3 / / 8 8 ”...
  • Page 82: Table 5-4 Kit Parts

    The kit contains all the necessary components to complete the task outlined in this document. If replacement parts are required due to damage or loss, technicians must order another 175727 kit. Single Nylatron slides are not offered individually for Velocity fryers. The kit includes: T T a a b b l l e e 5 5 - - 4 4 K K i i t t P P a a r r t t s s x x 3 3 ) ) C C o o n n n n e e c c t t o o r r s s ( ( P P X X E E 1 1 0 0 0 0 x x 2 2 ) ) N N y y l l a a t t r r o o n n F F i i l l l l e e r r S S t t r r i i p p s s...
  • Page 83 Remove the lid rack carrier. 4 4 ) ) Using a large flat head screwdriver or pry bar, separate and remove three 5 5 ) ) individual weights from the top of the counterbalance weight carriage assembly to lighten the assembly. Close the lid, engaging the front lid hold down.
  • Page 84 Pull out the wiring through the strain relief wiring bracket assembly, and then 7 7 ) ) remove the compression fitting, grommet and p-clip from the safety lock wiring. 5 5 . . 5 5 . . 7 7 R R e e m m o o v v e e t t h h e e T T i i l l t t S S t t o o p p Navigate to training video timestamp 02:30 - 02:36 for procedures N N O O T T E E : specific to this step.
  • Page 85 5 5 . . 5 5 . . 1 1 0 0 C C l l e e a a n n t t h h e e N N y y l l a a t t r r o o n n F F i i l l l l e e r r S S t t r r i i p p C C h h a a n n n n e e l l s s Navigate to training video timestamp 04:31 - 04:52.
  • Page 86 Using a nut driver install 2 inner c-clips in to the retaining rod's retaining 8 8 ) ) grooves. 5 5 . . 5 5 . . 1 1 3 3 I I n n s s t t a a l l l l t t h h e e T T i i l l t t S S t t o o p p I I n n s s t t a a l l l l a a s s i i n n s s t t r r u u c c t t e e d d , , o o r r t t h h e e l l i i d d c c a a n n f f a a l l l l w w i i t t h h f f o o r r c c e e c c a a u u s s i i n n g g s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y .
  • Page 87 5 5 . . 5 5 . . 1 1 5 5 T T e e s s t t t t h h e e S S a a f f e e t t y y L L o o c c k k W W i i r r i i n n g g •...
  • Page 88 5 5 . . 6 6 . . 1 1 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g An ohm reading can be taken of the protection probe from the P3 connector pins 7&8 on the rear of the board. The values follow our standard RTD 1000 chart we use for all other Henny Penny RTDs.
  • Page 89 The Protection probe can be viewed by entering Info mode and scrolling to Temps. Once in temps, the lower right selection button is blinking. Press, and the protection probe displays rather than the Bot display. The displayed temp should be quite a bit higher than the main temp probe.
  • Page 90 7. Lower the control board by performing the removal procedure from 5.2 Control Board Replacement , page 8. Trace wires to the high limit modules on the sidewall of the control board area. 9. Remove the wires from high limit module. 10.
  • Page 91 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Locate the faulty high limit module on the left-hand (from the front) side wall. 3. Mark all the wire locations, and then disconnect all the wires. 5.
  • Page 92 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires. 3. Use a Phillips head screwdriver to remove the: a) L1, L2, and L3 wires from the contactor. b) T1, T2, and T3 wires from the side of the contactor.
  • Page 93 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires. 3. Use a Phillips head screwdriver to remove the: a) A1 and A2 blue wires from the contactor.
  • Page 94 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires, and then disconnect. 3. Use a 3/8 in. nut-driver to remove the nuts that secure the transformer to the shroud.
  • Page 95 3. Use a 3/8 in. socket and extension to remove the nuts that secure the transformer to the shroud. 4. Lift up on the transformer and remove it from the studs. 5. Place the new transformer on to the studs, and then use a 3/8 in. socket and extension to secure in place.
  • Page 96 5 5 . . 1 1 2 2 . . 3 3 R R e e m m o o v v e e t t h h e e A A c c t t u u a a t t o o r r a a n n d d D D r r a a i i n n V V a a l l v v e e Use a long 3/32”...
  • Page 97 Reconnect the actuator harness connector back into the fryer wiring harness. 5 5 ) ) Reinstall the left-side panel, and then the drain pan. 6 6 ) ) Return power to the fryer. 7 7 ) ) 5 5 . . 1 1 2 2 . . 7 7 T T e e s s t t t t h h e e D D r r a a i i n n V V a a l l v v e e a a n n d d A A c c t t u u a a t t o o r r O O p p e e r r a a t t i i o o n n Access the Filter Menu, refer to .
  • Page 98 3. Use a Phillips head screwdriver to remove the two screws that secure the plate onto the pump motor. 4. Mark the locations of the black wires. 5. Remove the black wires from the pump motor. 6. Use a flat blade screwdriver to remove the conduit retainer ring from the pump motor.
  • Page 99: Figure 5-1 Pump Seal Kit Placement

    12. Install the two screws connecting the filter pump to the face of the filter motor. 13. Place the new pump motor onto the mounting plate so the hanger bolts rest on the top lip and slide down so the studs are in line with the holes in the pump motor base.
  • Page 100: Figure 5-2 Pump Rollers

    5 5 . . 1 1 5 5 F F i i l l t t e e r r P P u u m m p p M M o o t t o o r r R R o o l l l l e e r r R R e e p p l l a a c c e e m m e e n n t t The filter pump and filter motor must be seperated for this procedure, see 5.13 Filter Pump Motor Replacement , page...
  • Page 101 5 5 . . 1 1 6 6 F F l l e e x x T T u u b b e e R R e e p p l l a a c c e e m m e e n n t t F F l l e e x x t t u u b b e e s s c c a a r r r r y y h h o o t t o o i i l l u u n n d d e e r r p p r r e e s s s s u u r r e e W W h h e e n n i i n n s s t t a a l l l l i i n n g g n n e e w w f f l l e e x x t t u u b b e e s s , , f f o o l l l l o o w w t t h h e e l l i i s s t t e e d d g g u u i i d d e e l l i i n n e e s s t t o o p p r r e e v v e e n n t t f f a a i i l l u u r r e e s s o o f f t t h h e e n n e e w w f f l l e e x x t t u u b b e e .
  • Page 102 cable in the middle. The lifting cable tension should be tight and the safety cable tension should be loose enough that when squeezing the cable together, the two sides can touch. Both cables should be replaced in pairs. The white label denotes the cable replacement date and should be affixed to the back of the fryer's frame.
  • Page 103 11. Insert both cables in to the holes in the chassis, screw a 5/16” nut on to the end of each of the cables, and then tighten. N N O O T T E E : The lifting cable tension should be tight and the safety cable tension should be loose enough that when squeezing the cable together, the two sides can touch.
  • Page 104 affixed to the top lid cover and it would be quicker to replace the lid cover than trying to clean off all the label glue and readhering new labels. NOTICE : Do not use a scotch brite pad or other similar abrasive material anywhere on the fryer.
  • Page 105 C C h h a a p p t t e e r r 6 6 Z Z i i g g b b e e e e R R a a d d i i o o 6 6 . . 1 1 O O v v e e r r v v i i e e w w 6 6 .
  • Page 106 6 6 . . 1 1 . . 2 2 . . 1 1 . . 1 1 D D i i g g i i R R a a d d i i o o The Velocity control board communicates directly with the Digi radio module. The radio modules are manufactured by Digi with firmware customized for Henny Penny, to support operator requirements.
  • Page 107: Figure 6-1 Connecting Wires To Terminal Block

    Henny Penny fryer has many additional opportunities to reach the server successfully. The downside is if our signal is blocked by a structure (i.e. wall, distance, etc.) and is using another appliance (node) to reach the server, then we have an additional point of failure.
  • Page 108: Figure 6-2 Sliding Radio Module On To Studs

    Slide the radio on to the studs, located on the side of the control, with the green 3 3 ) ) (9-pin) connector directed towards the fryer. See Figure 6-2 Sliding Radio Module on to Studs , page Figure 6-2 Sliding Radio Module on to Studs To attach the barrel connection to the radio, align the barrel connector with the 4 4 ) ) notches located on the top of the radio.
  • Page 109: Figure 6-3 Attaching Connector To Radio

    Figure 6-3 Attaching Connector to Radio Using the nuts provided in the kit, secure the radio to the controls with a 1/4 inch 5 5 ) ) socket or nut-driver. See Figure 6-4 Securing Radio to Control , page Figure 6-4 Securing Radio to Control Run the wires underneath the side of the adapter, then connect the 9-pin 6 6 ) ) connector to the control board.
  • Page 110: Figure 6-5 Connecting 9-Pin Connector

    Figure 6-5 Connecting 9-Pin Connector N N O O T T E E : It is recommended to gather power harness wires and tie with wire tie. Figure 6-6 Gather Wires in Wire Tie , page Figure 6-6 Gather Wires in Wire Tie Place control board back to factory location and secure with the Phillips head 7 7 ) ) screws.
  • Page 111: Figure 6-7 Op Decal Location

    Place the OP decal on the lower right-hand corner of the control board. See 8 8 ) ) Figure 6-7 OP Decal Location , page Figure 6-7 OP Decal Location 6 6 . . 2 2 . . 2 2 C C o o n n f f i i g g u u r r e e t t h h e e O O P P S S / / Q Q P P M M S S e e t t t t i i n n g g s s 6 6 .
  • Page 112: Figure 6-8 Menu & Info Button Locations

    Figure 6-8 Menu & Info Button Locations Press and release the menu button (1) again, to cycle to the second set of menu 2 2 ) ) options. Figure 6-9 Second Set of Main Menu Options Select 4.PROG. See Figure 6-9 Second Set of Main Menu Options , page 3 3 ) ) Programming menus display.
  • Page 113: Figure 6-10 Programming Menus

    Figure 6-10 Programming Menus Select 3.SPCL PROG. See Figure 6-10 Programming Menus , page 4 4 ) ) Using the number buttons, enter code 1, 2, 3. 5 5 ) ) Use the top right arrow to navigate to SP-4 ENABLED. See Figure 6-11 SP-4 6 6 ) ) OPS/QPM Enabled , page...
  • Page 114: Figure 6-12 Sp-4 Ops/Qpm Enabled Yes Display

    Figure 6-12 SP-4 OPS/QPM Enabled Yes Display Press and hold the menu button to exit special program mode. 8 8 ) ) 6 6 . . 2 2 . . 2 2 . . 3 3 V V e e r r i i f f y y C C o o m m m m u u n n i i c c a a t t i i o o n n Verify the Digi radio can communicate with the fryer’s control board and the network.
  • Page 115: Figure 6-14 Channel Status Display

    • - : Last good message was more than 15 seconds but less than 60 seconds ago. • X: Control has not received a good message in more than 60 seconds. N N O O T T E E : These messages only indicate if the Digi radio and control board are communicating.
  • Page 116: Figure 6-15 Pan Id Display

    Figure 6-15 Pan ID Display The bottom display reads PAN ID followed by a value. If the radio is joined to a 8 8 ) ) network, the ID number displays. If the radio is not connected to a network, FFFF displays.
  • Page 117: Figure 6-17 Reset/Unjoin Command Display

    Figure 6-17 Reset/Unjoin Command Display The bottom display reads RESET followed by a value. if the value is 00, no reset 1 1 2 2 ) ) is required, or the requested reset has been completed. If the value is 01, a reset is pending.
  • Page 118: Figure 6-18 Number Buttons

    Figure 6-18 Number Buttons With the products displayed on the screen, press and hold the same number 2 2 ) ) button. See Figure 6-19 Display , page 104. Figure 6-19 Display After a few seconds, each product name shows their unique product number. 3 3 ) ) Figure 6-20 Unique Product Number Display , page 104.
  • Page 119: Figure 6-21 Zigbee Id Display

    Use the product number to identify what product is being cooked. For example, 4 4 ) ) P3 represents Product 3. 6 6 . . 2 2 . . 4 4 Z Z i i g g B B e e e e I I d d e e n n t t i i f f y y R R e e s s p p o o n n s s e e 6 6 .
  • Page 120 When our controls and radio modules leave Henny Penny, they are sent out in an U U n n j j o o i i n n e e d d state, which means they are not a member of any particular network group.
  • Page 121 Digi radio because the radio was improperly installed, damaged, setting changes, fryer moved to a new location, or due to software or hardware failures. Ensure seamless data communication by doing the following: 6 6 . . 3 3 . . 3 3 . . 1 1 V V e e r r i i f f y y P P o o w w e e r r The Digi radio operates on 12 VDC.
  • Page 122 - If SP-4 O O P P S S / / Q Q P P M M E E n n a a b b l l e e d d is set to N N O O the control board does not attempt to communicate with the radio module (via RS-485).
  • Page 123: Figure 6-22 Screen 1

    • X: Control has not received a good message in more than 60 seconds. Figure 6-22 Screen 1 JOIN: The number displays join status reported by the radio module to the control. • 00 means the radio is currently joined to a network. •...
  • Page 124: Figure 6-24 Screen 3

    Figure 6-24 Screen 3 6 6 . . 3 3 . . 4 4 . . 5 5 R R A A D D I I O O S S H H O O R R T T I I D D S S c c r r e e e e n n Displays the Short ID of the radio module, as it is currently addressed on the network.
  • Page 125: Figure 6-26 Screen 5

    Figure 6-26 Screen 5 The number to the right of the RESET field displays the pending reset command. 00 means no reset is in progress. 01 means the process of resetting the radio module has been initiated, but the radio module has not received the message to reset itself yet.
  • Page 126: Figure 6-27 Screen 6

    Figure 6-27 Screen 6 While on this display, the control chirps each time a good packet is received. A joined radio normally communicates with the control about every five seconds. The control sends a reply to the radio after each valid packet, and the radio normally sends several packets at each exchange.
  • Page 127 In our particular RS485 implementation, the control hears its own transmissions, so it can confirm that what it sent was transmitted correctly. The RX count reflects only the characters received from other devices (i.e. from the radio module). It does not include the characters the control sent.
  • Page 129: Parts List

    7 7 . . 1 1 . . 2 2 G G e e n n u u i i n n e e P P a a r r t t s s Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or personal injury.
  • Page 130: Figure 7-1 Major Components

    variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory. Figure 7-1 Major Components Item Part No. Description Qty. 96805 ASSY, KFC PXE100 CONTROL 96612 DECAL, PXE100 26974 ASSY, SPEAKER 150598 TANK, FRESH OIL 150836 PAN, CONDENSATION (Use before 9/2016 and for non-CE units)
  • Page 131 Item Part No. Description Qty. 89664 GASKET, V STYLE vat LID 35227 ROLLER, LINKAGE SHAFT 11 A 52224 SWITCH, COVERED POWER 152443 ASSY, LID AND COVER 140440 KIT, LID ROLLER 151042 WELD ASSY, PXE100 2-3/8 CARRIER 140597 KIT, BULK DISPOSE FRONT (built prior to 2016) 140596 KIT, SELECTOR VALVE TO ATO FLEX TUBE (built prior to 2016)
  • Page 132: Figure 7-2 Drain Pan Assembly

    Figure 7-2 Drain Pan Assembly Item Part No. Description Qty. 151783 ASSY, DRAIN PAN PFX 156492 WELD ASSY, FILTER DRAIN PAN 19004 CASTER, 2 IN SWIVEL MTG PLATE NS04-005 LOCKNUT, SERRATED FLANGE 1/4–20 92889 WELD ASSY, FILTER SECTION 150739 WELD ASSY, CARRIER CLIP 151819 WELD ASSY, CRUMB CATCHER 86349...
  • Page 133: Figure 7-3 Heating Element

    Figure 7-3 Heating Element Item Part No. Description Qty. 154252 ASSY, 2 IN RTD PROBE 140593 KIT, PROBE GUARD 161612- ELEMENT, HEATING 8.5 KW (208V) 161612- ELEMENT, HEATING 8.5 KW (240V) Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required...
  • Page 134 Item Part No. Description Qty. 161612- ELEMENT, HEATING 8.5 KW (480V) 161612- ELEMENT, HEATING 8.5 KW (200V) 161612- ELEMENT, HEATING 8.5 KW (230V) 161612- ELEMENT, HEATING 8.5 KW (220V) 174482 SERVICE PACK, ELEMENT BRACKET (new design, not com- patible with older brackets) 164497 - BRACKET, HI LMT-FRONT 164500...
  • Page 135: Figure 7-4 Thermocouple, Heat Contactor & Control Transformer

    Figure 7-4 Thermocouple, Heat Contactor & Control Transformer Item Part No. Description Qty. 83581-002 CONTROL, WATLOW HIGH LIMIT (208V) 156985 CONTROL, WATLOW HIGH LIMIT (CE) 84987 HL SWITCH, MOMENTARY SPLASH PROOF 65073 CONTACTOR, SQUARED D-24V EF02-125 BREAKER, PUSH BUTTON RESET EF02-104 FUSE HOLDER, 20A 250V EF02-105...
  • Page 136: Figure 7-5 Probes: Left Side Vat

    Figure 7-5 Probes: Left Side Vat Item Part No. Description Qty. 94229 INSULATION, POT LEFT SIDE 154252 ASSY, 2 IN RTD PROBE 79213 TRANSDUCER, PRESSURE 30 PSI 140563 KIT, PROTECTION PROBE UPPER - HI LIMIT w/ RTD (UL) (Replaces older upper thermocouple (93968) on fryers made before May 2017) 162535 - PROTECTION PROBE, UPPER- HI LIMIT w/ RTD (UL) (Re-...
  • Page 137: Figure 7-6 Bottom Of Fryer

    Item Part No. Description Qty. 162523 - PROTECTION PROBE, UPPER - HI LIMIT w/ RTD (CE) (Re- places upper protection probe on fryers made after May 2017 and older fryers upgraded with kit 140564) 156986 THERMOCOUPLE, LOWER - HI LIMIT (CE) Recommend Parts: A = Truck Stock / B = Dist.
  • Page 138: Table 7-1 Flex Line

    Item Part No. Description Qty. 162497 ASSY, FILTER PUMP - 8 GPM 17476 - KIT, PUMP MOTOR SEAL 162501 - KIT, FILTER PUMP ROLLER LINES, FLEX (See Table 7-1 Flex Line , page 124 for part numbers and lengths) 169852 ASSY, DRAIN VALVE W/ ACTR 4-PIN CONN 162922 DRAIN VALVE (only)
  • Page 139: Figure 7-7 Front Top

    Figure 7-7 Front Top Item Part No. Description Qty. 175727 SVC PACK, NYLATRON SLIDE 85145 VALVE, 208-240V 3/4 IN SOLENOID 94941 GASKET, DEAD WEIGHT HOLDER SC06-093 SCREW, 10-32 X .500 KNURL PH HD 140610 KIT, LID CABLE 94377 HOSE, STEAM BOX CONDENSATE Recommend Parts: A = Truck Stock / B = Dist.
  • Page 140: Figure 7-8 Steam Stack And Deadweight

    Figure 7-8 Steam Stack and Deadweight Item Part No. Description Qty. 16903 DEAD WEIGHT, 12 PSI (ONLY) 152101 GASKET, STEAM BOX COVER 16918 ORIFICE, 12 PSI 140622 KIT, ORIFICE CLEANOUT PXE 174201 KIT, STEAMSTACK W/O DEADWEIGHT 95253 - BIRDCAGE, DEAD WEIGHT HOLDER 150654 - TUBE, STEAM STACK MS01-107...
  • Page 141 Item Part No. Description Qty. 94941 - GASKET, DEAD WEIGHT HOLDER 16903 - DEADWEIGHT, 12 PSI Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required...
  • Page 142: Figure 7-9 Top And Bottom Rear

    Figure 7-9 Top and Bottom Rear Item Part No. Description Qty. 59742 ASSY, SAFETY RELIEF VALVE 140536 KIT, OPTIONAL PRESSURE GAUGE 140610 KIT, LID CABLE 94259 COUNTERWEIGHT BAR Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required...
  • Page 143: Table 7-2 Flex Line

    Figure 7-10 Pump and Valve Item Part No. Description Qty. 97657 SVC PACK, PXE/OXE JIB RETRO-230V (before May 1, 2015) 153417- MOTOR, PUMP-120V (after May 1, 2015) 153417- MOTOR, PUMP-230V (after May 1, 2015) 90506-001 VALVE, CHECK SAE 12 (max 200 psi) - - - - - LINES, FLEX (see...
  • Page 144: Figure 7-11 Lid Safety Switch

    Figure 7-11 Lid Safety Switch Item Part No. Description Qty. 157254- ASSY, CABLE AND STRAIGHT SKT 49864 PAD, PRESSURE 151464 SWITCH, LID INTERLOCK 94971 ASSY, COILED LID CORD 94322 WELD ASSY, LID WIRING RACEWAY 93222 FILLER, CAM SLIDE * = Not Shown...
  • Page 145: Figure 7-12 Lid Cover (With Language Specific Labels)

    Figure 7-12 Lid Cover (with Language Specific Labels) Item Part No. Description Qty. 150732 LID, COVER ONLY (Does not include labels) 96618 LABEL, OPERATION HAZARD (E - See Chart) 67329 LABEL, LID INSTRUCTION (A - See Chart) SC04-003 SCREW, LID 140440 KIT, LID ROLLER 153693-001...
  • Page 146 Item Part No. Description Qty. 92712 LATCH, UPPER LID 96882 LABEL, DANGER STIRRING (C - See Chart) (See Chart) LID, COMPLETE ASSEMBLY * = Not Shown...
  • Page 147 7 7 . . 1 1 . . 8 8 L L i i d d C C o o m m p p l l e e t t e e A A s s s s e e m m b b l l y y ( ( w w i i t t h h L L a a n n g g u u a a g g e e S S p p e e c c i i f f i i c c L L a a b b e e l l s s ) ) Complete assembly not shown.
  • Page 148 PART PART PART PART PART Lid In- Danger Opera- PART Lid Dan- Danger LAN- struc- Shorten- tional NUM- SCRIP- Stirring GUAGE tion Hazard TION Label Label Label Label Label ASSY, 164993- LID AND ITALIAN 97665 61381 97664 97663 97661 COVER ASSY, 164993- LID AND...
  • Page 149 7 7 . . 1 1 . . 9 9 L L a a s s e e r r e e d d A A c c r r y y l l i i c c L L a a b b e e l l s s These labels are thicker and should be used in place of the standard Mylar labels under the following circumstances: •...
  • Page 150 Part No. Description Image 170336 LABEL, SECURE APPLIANCE 170632 LABEL, LID DANGER (PRESSURE) 170676 LABEL, VOLTAGE TO GROUND 168024 LABEL, HOT SURFACE WARNING * = Not Shown...
  • Page 151 Part No. Description Image 168025 LABEL, DRAIN PAN WARNING 168569 LABEL, DISCONNECT POWER 168570 LABEL, LID DANGER (PRESSURE) 168571 LABEL, SERVICE COVER * = Not Shown...
  • Page 152 Part No. Description Image 168572 LABEL, LID INSTRUC- TION (PRESSURE) 168573 LABEL, SHORTNING MELT KFC 168574 LABEL, OPERATION MANUAL 168575 LABEL, BOILOVER PRO- TECTION KFC * = Not Shown...
  • Page 153 Part No. Description Image 168576 LABEL, SHORTNING DANGER 168577 LABEL, OIL STIRRING DANGER * = Not Shown...
  • Page 155 C C h h a a p p t t e e r r 8 8 W W i i r r i i n n g g a a n n d d P P l l u u m m b b i i n n g g D D i i a a g g r r a a m m s s 8 8 .
  • Page 156 8 8 . . 2 2 4 4 8 8 0 0 V V 3 3 P P H H 3 3 + + G G 2 2 4 4 V V C C o o n n t t r r o o l l s s N N O O T T E E : Omit pressure transducer and pressure valve for Open Fryer (OXE).
  • Page 157 8 8 . . 3 3 3 3 8 8 0 0 - - 4 4 1 1 5 5 V V 3 3 P P H H 3 3 + + G G 2 2 4 4 V V C C o o n n t t r r o o l l s s N N O O T T E E : Omit pressure transducer and pressure valve for Open Fryer (OXE).
  • Page 158 8 8 . . 4 4 O O i i l l L L i i n n e e C C o o n n n n e e c c t t i i o o n n s s f f o o r r B B u u l l k k D D i i s s p p o o s s a a l l N N O O T T E E : Not an actual depiction of plumbing fittings or oil line routing.
  • Page 159 8 8 . . 5 5 O O i i l l L L i i n n e e C C o o n n n n e e c c t t i i o o n n s s f f o o r r N N o o n n - - B B u u l l k k D D i i s s p p o o s s a a l l N N O O T T E E : Not an actual depiction of plumbing fittings or oil line routing.
  • Page 161: Table 9-1 Annual (12 Month) Inspection Checklist

    C C h h a a p p t t e e r r 9 9 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n C C h h e e c c k k l l i i s s t t F F o o r r m m Perform the following annual inspection in the order provided.
  • Page 162 Remove all pressure system tubing. Inspect, clean, or replace any tubing or fitting that is blocked, or obstructed. If leaking is found at any fitting, clean and replace the compression fitting. Filter Components and Drain Oil Verify all components of the drain pan are pre- sent and not damaged.
  • Page 163 Verify that the high limit modules are wired in the high limit circuit and wires are secured on the terminals of the modules. Verify high limit thermocouples are clean and mounted prop- erly to the heating elements. Test filtration system – motor is running, oil is pumping freely back to fry pot.
  • Page 164 9 9 . . 1 1 R R e e q q u u i i r r e e d d T T o o o o l l s s Ensure you have the following tools prior to performing the annual inspection: •...
  • Page 165 • Drain switch • Splice connectors...
  • Page 167 blank page...
  • Page 168 H H e e n n n n y y P P e e n n n n y y C C o o r r p p o o r r a a t t i i o o n n P P .

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