Summary of Contents for Henny Penny KFC Velocity Series
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SERVICE MANUAL K K F F C C V V e e l l o o c c i i t t y y S S e e r r i i e e s s ™ ™ P P r r e e s s s s u u r r e e PXE-100 FM06-060E...
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Table of Contents Safety and Compliance....................ix Chapter 1 Annual Inspections ..................1 1.1 Steam Exhaust Hose Insert Inspection ..............1 1.2 Condensation Box and Component Inspection ............2 1.3 Safety Relief Valve Inspection .................3 1.4 Pressure System Tubing Cleaning and Inspection ............4 1.5 Solenoid Valve Cleaning and Inspection ..............5 1.6 Inspect Castors and Frame ..................9 1.7 Inspect Counterweight Cables.................9...
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Chapter 4 Software Updates..................59 4.1 Software Features....................59 4.1.1 Water Detection Software ................59 4.2 Software Updates ....................59 4.2.1 Control Board Updates ...................59 4.2.1.1 USB Port Overview..................60 4.2.1.2 SanDisk USB Flash Drive ................60 4.2.1.3 Version Updates..................60 4.2.1.3.1 Access the Extranet ................60 4.2.1.3.2 Locate and Download the Latest Version of Software ......61 4.2.1.4 Loading the Software..................61 4.3 Download a Report ....................62 Chapter 5 Repair and Replacement Procedures..............63...
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5.13 Filter Pump Motor Replacement ................83 5.14 Filter Pump Motor Seal Replacement..............85 5.15 Filter Pump Motor Roller Replacement..............86 5.16 Flex Tube Replacement ..................87 5.17 Lid Cable Replacement ..................87 5.18 Label Replacement ....................89 Chapter 6 Zigbee Radio ....................91 6.1 Overview ......................91 6.1.1 Online Projection System (OPS) and Quality and Production Management (QPM) .....................91 6.1.1.1 What is OPS/QPM..................91...
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7.1.1 Introduction ....................115 7.1.2 Genuine Parts ..................... 115 7.1.3 When Ordering Parts..................115 7.1.4 Prices ......................115 7.1.5 Delivery....................... 115 7.1.6 Warranty ..................... 115 7.1.7 Recommended Spare Parts For Distributors ..........115 7.1.8 Lid Complete Assembly (with Language Specific Labels) ........ 133 7.1.9 Lasered Acrylic Labels .................
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S S a a f f e e t t y y a a n n d d C C o o m m p p l l i i a a n n c c e e Henny Penny fryers have many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures.
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These are the original version controlled Henny Penny instructions for Velocity Pressure Electric (PXE) model 100 (PXE 100). This manual is available on the Henny Penny Public website (www.hennypenny.com). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards.
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person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. This appliance is not intended to be operated by means of an external timer or a separate remote control system.
C C h h a a p p t t e e r r 1 1 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n s s A certified technician should inspect the entire fryer annually (once every 12 months).
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1 1 . . 2 2 C C o o n n d d e e n n s s a a t t i i o o n n B B o o x x a a n n d d C C o o m m p p o o n n e e n n t t I I n n s s p p e e c c t t i i o o n n D D o o n n o o t t a a t t t t e e m m p p t t t t o o r r e e m m o o v v e e a a n n y y o o f f t t h h e e c c o o n n d d e e n n s s a a t t i i o o n n b b o o x x c c o o m m p p o o n n e e n n t t s s w w h h i i l l e e t t h h e e f f r r y y e e r r i i s s i i n n u u s s e e .
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1 1 . . 3 3 S S a a f f e e t t y y R R e e l l i i e e f f V V a a l l v v e e I I n n s s p p e e c c t t i i o o n n D D o o n n o o t t d d i i s s a a s s s s e e m m b b l l e e o o r r m m o o d d i i f f y y t t h h i i s s v v a a l l v v e e .
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1 1 . . If necessary, remove the steam exhaust, top cap cover and 6 keps nuts around exterior of rear cover, and then remove the back shroud of the fryer. 2 2 . . Using an adjustable wrench, remove the compression nut.
1 1 . . Remove the service access panel. 2 2 . . Loosen all compression nuts on the pressure system tubing. 3 3 . . Remove pressure tubing manifold and clean or replace. 4 4 . . Remove the clean out plug. 5 5 .
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1. Use a small flat blade screw driver to pry up on the center clip, and then slide off. 2. Slide the cap and coil assembly up off of the shaft. 3. Remove the top cap, and note the spring washer inside. 4.
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9. Remove the valve guide by pulling it straight up. 10. Slide the valve seat out, and then pull it out of the valve body. 11. Clean and inspect both of these components. N N O O T T E E : The Valve Guide is comprised of three separate pieces, a seat, spring and frame.
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frame goes down. The Valve Seat must be installed with the length of the rectangular hole in the horizontal position so it matches the paddle end of the plunger. Also, there is a bevel that must positioned upward so the paddle can be inserted between the Valve Guide and Seat.
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1 1 . . 6 6 I I n n s s p p e e c c t t C C a a s s t t o o r r s s a a n n d d F F r r a a m m e e A A c c r r a a c c k k e e d d f f r r a a m m e e c c r r e e a a t t e e s s a a t t i i p p p p i i n n g g r r i i s s k k .
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years old should be replaced regardless of inspection results. Call for service to have both cables replaced. I I f f t t h h e e l l i i d d b b e e c c o o m m e e s s d d i i f f f f i i c c u u l l t t t t o o o o p p e e r r a a t t e e , , s s t t o o p p u u s s i i n n g g t t h h e e f f r r y y e e r r a a n n d d c c a a l l l l f f o o r r s s e e r r v v i i c c e e b b e e c c a a u u s s e e t t h h e e c c a a b b l l e e s s n n e e e e d d t t o o b b e e r r e e p p l l a a c c e e d d .
1 1 . . If necessary, use a 3/8” socket to remove the 6 keps nuts around exterior of rear cover and remove the back shroud. 2 2 . . Inspect the carriage wheels and ensure proper operation. 3 3 . . Use spindle lube (PN 12124) and place a small amount on all four (4) wheels, both top and bottom, left and right rollers.
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1 1 . . 1 1 0 0 I I n n s s p p e e c c t t F F r r y y P P o o t t f f o o r r L L e e a a k k i i n n g g O O i i l l a a c c c c u u m m u u l l a a t t i i o o n n o o n n t t h h e e e e x x t t e e r r i i o o r r o o f f t t h h e e f f r r y y p p o o t t c c r r e e a a t t e e s s a a f f i i r r e e r r i i s s k k .
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• If the pot is not leaking, take the fryer out of service until the oil accumulation is removed and the store operates the fryer with a drain pan cover or the operator error is corrected. 1 1 . . 1 1 1 1 T T e e m m p p e e r r a a t t u u r r e e a a n n d d L L e e v v e e l l P P r r o o b b e e I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y .
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1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number one product button to enter the filter menu. 3. Press the right arrow until 4. DRAIN -> displays. 4. Select 4 4 . . D D R R A A I I N N - - > > , and drain all the oil in the fry pot into the drain pan.
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1 1 . . 1 1 2 2 I I n n s s p p e e c c t t t t h h e e P P o o w w e e r r C C a a b b l l e e F F i i r r e e R R i i s s k k a a n n d d E E l l e e c c t t r r i i c c a a l l S S h h o o c c k k P P o o s s s s i i b b l l e e .
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wiring. A decal on the inside of the right side panel will help in the wiring of the unit. Refer to . 1 1 . . 1 1 2 2 . . 2 2 I I n n t t e e r r n n a a t t i i o o n n a a l l R R e e q q u u i i r r e e m m e e n n t t s s Units being used outside the United States may not be shipped with the power cord attached to the unit because of the different wiring codes.
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4. Follow red wire RHL 1 from the control board and make sure that it is securely attached to the terminal on the lower module. If this wire is not connected, reconnect it to match the diagram on the left. 5.
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1 1 . . Attach an amp meter (amp clamp style) to one of the upper heating element’s wires. 2 2 . . Connect power to the fryer, turn on the controls, and then set to call for heat. Once the fryer calls for heat, measure and note amp draw.
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Remove drain disassemble. 2. Verify the filter screen, two o-rings, and both filter clips are in place and assembled correctly. If any of these parts are missing or damaged, replace them. 3. Verify the standpipe and three o-rings are assembled correctly and not missing or damaged.
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N N O O T T E E : Perform this step for PXE 100 (pressure) model only. 1. Remove the condensation drain pan to the right of the ATO reservoir. 2. Pull the ATO reservoir out as far as it can go.
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• I I n n s s p p e e c c t t t t h h e e o o - - r r i i n n g g s s a a n n d d r r e e p p l l a a c c e e i i f f d d a a m m a a g g e e d d o o r r e e v v e e r r y y 9 9 0 0 d d a a y y s s .
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1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number one product button to enter the filter menu. 3. Press the right arrow until 4. DRAIN -> displays. 4. Select 4 4 . . D D R R A A I I N N - - > > . 5.
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1 1 . . 1 1 8 8 B B u u l l k k D D i i s s p p o o s s e e T T e e s s t t Before performing this procedure, make sure the bulk oil NOTICE system is securely connected to the dispose port on the fryer and the quick disconnect is engaged.
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1 1 . . 1 1 9 9 H H e e a a t t i i n n g g E E l l e e m m e e n n t t S S p p r r e e a a d d e e r r B B a a r r s s T T i i g g h h t t e e n n i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
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1 1 . . 2 2 0 0 O O i i l l R R e e t t u u r r n n D D i i v v e e r r t t e e r r s s a a n n d d P P r r e e s s s s u u r r e e O O u u t t l l e e t t I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
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7. Clean and remove debris from the oil return tube at the bottom of the fry pot. 8. Clean the oil diverters by removing all debris from the narrow opening. 9. If the o-rings are not cracked or damaged reuse them, otherwise replace them.
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1. Use a flashlight to inspect the fittings of the filtration plumbing and between the filter pump and motor for oil leaks. 2. Press and hold the menu button until *MAIN* appears on the display. 3. Press the number one product button to enter the filter menu.
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1 1 . . 2 2 2 2 L L i i d d P P r r e e s s s s u u r r e e P P i i n n S S w w i i t t c c h h H H a a r r n n e e s s s s I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
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1. Remove the two screws at the rear of the lid cover. 2. Tilt the rear of lid cover up, then push toward the front of the fryer to remove the lid cover. 3. Inspect the lid pressure pin, lid lock assembly, lid handle weldment and stop for damage or wear.
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5. Inspect the latch pin and latch pin bracket for damage or wear. 6. Ensure the latch pin rotates. Clean and lubricate as required. 7. Ensure the cotter pin and nut are in place and secure, and oriented to the left. N N O O T T E E : Proper pin orientation prevents the cotter pin from snagging lid wires.
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Ensure the lid pressure pin switch is undamaged and working within specification by doing the following: 1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number two product button to select INFO MODE. 3.
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1 1 . . 2 2 5 5 P P r r e e s s s s u u r r e e P P a a d d I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
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1 1 . . 2 2 6 6 I I n n s s p p e e c c t t C C a a m m S S l l i i d d e e F F i i l l l l e e r r s s T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
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1 1 . . 2 2 7 7 L L i i d d G G a a s s k k e e t t a a n n d d L L i i d d L L i i n n e e r r I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
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1. Lift and secure the lid. Refer to for instructions. 2. Cover the fry pot with a sheet pan. 3. Inspect all 16 lid gasket retainer screws around the perimeter of the lid gasket. 4. Replace broken, striped or missing screws.
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1 1 . . 2 2 8 8 L L i i d d H H a a n n d d l l e e R R o o l l l l e e r r I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
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1. Remove the mounting screw and mounting plate holding each roller on to the lid handle, and then slide each roller off of its shaft. 2. Clean each lid roller and each shaft with hot soapy water. 3. Inspect the inside and outside of each roller for cracks, flat spots or deep grooves that are .010”...
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Over time, as the lid is raised and lowered, the lid latch and catch flex out of tolerance. Operators begin slamming the lid down to engage the lid latch, which pushes the latch and catch further out of tolerance. Without correction, the latch or catch can break. Ensure the lid latch and catch engage without the need to slam the lid shut.
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1 1 . . 3 3 0 0 L L a a b b e e l l I I n n s s p p e e c c t t i i o o n n ( ( E E n n g g l l i i s s h h ) ) D D o o n n o o t t a a t t t t e e m m p p t t t t h h i i s s p p r r o o c c e e d d u u r r e e w w h h i i l l e e t t h h e e f f r r y y e e r r i i s s i i n n u u s s e e o o r r t t h h e e f f r r y y p p o o t t i i s s h h o o t t .
Figure 1-1 Label Locations and Part Numbers 1 1 . . 3 3 1 1 R R e e p p l l a a c c e e m m e e n n t t M M a a i i n n t t e e n n a a n n c c e e P P a a r r t t s s Operators must replace normal wear parts (items) to maintain the safe reliable operation of the unit.
1 1 . . 3 3 1 1 . . 1 1 O O r r d d e e r r i i n n g g P P a a r r t t s s Use only genuine Henny Penny parts in this unit. Using a lesser quality substitute part may result in damage to the unit or personal injury.
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Qty. Description When to Replace Part # Used to connect the lid assembly to the carriage 14061- KIT, LID CABLE weight assembly in the back of the unit to offset the lid weight. Replace cables when worn. Used in the steam stack to regulate the pres- DEAD WEIGHT - 12 sure inside the vat.
C C h h a a p p t t e e r r 2 2 P P r r o o g g r r a a m m m m i i n n g g 2 2 . . 1 1 P P r r o o g g r r a a m m M M e e n n u u From the MAIN menu, refer to , select 4.
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Menu Display Function Item (Mod- enter the test mode. The screen will return to normal operation after 3 seconds of no activity. DISPLAY TEST This section tests all of the LED and display lights. Press the illuminated button next to the type of test listed on the display.
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Menu Display Function Item (Mod- button to adjust the temperature. To adjust the offset, press and hold the button next to OFST With the button held, press the plus or minus button to adjust the offset. T-14 INPUTS-1 A H D S F P M shows in the middle display. A - Power Switch.
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Menu Display Function Item (Mod- 999. When running, top line shows time of each revolution. T-21 SEL VALVE PORTS This section tests the positioning of each port on the selector valve. P0 - At pot. P1 - At dispose (rear dis- pose) P2- At FDI (front dispose) Enc - Encoder posi- tion.
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Menu Display Function Item (Mod- not used, the control cycles the pressure solenoid on and off. This keeps the solenoid from getting gummed up and sticking. This cycling at the end of a cook cycle occurs only for cook cycles which haven't just used the pressure solenoid.
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Menu Display Function Item (Mod- that indicates the oil has refilled high enough to reach or splash on that probe. T-36 ANY FILL: LVL PROBE How the control monitors the level probe for a tempera- MIN DETECT ture rise when refilling the pot is described in the de- tails of step T-34.
Problem Cause Correction Oil not draining. Drain valve clogged. Push cleaning rod through open drain valve. Filter motor won’t Motor overheated. Reset motor. Refer to Filter Pump run. Motor Protector - Manual Reset sec- tion of Operator’s Manual. 3 3 . . 2 2 E E r r r r o o r r C C o o d d e e s s In the event of a system failure the control board displays an error message.
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Error Cause Correction (Open normal operation. If the E-6 error persists, replace the Circuit) control. E-6B MAIN TEMP PROBE FAILED (Shorted) E-10 High limit tripped Check the error log to find out the vat temperature at (Software prior to the time the high limit tripped. If this temperature was version 1.60).
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Error Cause Correction E-10C High limit tripped Check the error log to find out the vat temperature at HIGH LIM- while cooking (Not the time the high limit tripped. If this was several de- simply in cook mode, grees above the oil setpoint temperature, test for a TRIPPED but with cook cycle sticking contactor and replace if faulty.
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Error Cause Correction Inspection , page 16 5.6 High Limit Thermocouples Replacement , page E-10S High limit tripped Check the error log to find out the vat temperature at HIGH LIM- while vat was in the time the high limit tripped. If this temperature was Start-up Mode (not very low, this may be a sign that the vat was turned on TRIPPED...
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Error Cause Correction Any E-13 error allows operators to cook on the fryer; however, the control disables the pressure for the en- tire cook cycle unless the E-13 condition resolves with a good probe readings. E-14 Pressure is to high •...
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Error Cause Correction FAILED (Shorted) E-19 PRO- A setting in Tech Replace the protection probe. Once the error code is TECTION Mode (T-40) speci- acknowledged, the E-19 message goes away and nor- PROBE fies whether or not mal operation resumes without the benefit of the pro- FAILED the fryer is equipped tection probe feature.
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Error Cause Correction 12 VOLT Digital converter • Unplug filter pump relay at back of control. FAILED inputs. • Replace control board. E-48 IN- Failure of the CPU Replace control board. PUT SYS- board. ERROR E-54C Fault on the CPU •...
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Error Cause Correction NOT DE- TECTED E-84D Cannot open lid - Pin If lid pin is stuck, remove lid cover and manually free PRES- is stuck and has not pin. SURE PIN dropped down. STUCK Can open lid - wire OR NOT •...
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The software on a control board must be loaded from a USB drive. The file type used for loading software is an .hpf (Henny Penny Flash) file. All . hpf files are encrypted and are checksum protected, in order to prevent accidental or malicious changes to the official HP software.
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4 4 . . 2 2 . . 1 1 . . 1 1 U U S S B B P P o o r r t t O O v v e e r r v v i i e e w w D D i i s s c c o o n n n n e e c c t t t t h h e e p p o o w w e e r r o o r r e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k m m a a y y o o c c c c u u r r .
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Type your HP assigned e-mail address in the E E m m a a i i l l a a d d d d r r e e s s s s text box and then 4 4 ) ) your user defined password in the P P a a s s s s w w o o r r d d text box.
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Select Y Y . 9 9 ) ) Wait. The control saves a copy of the current software, erases program 1 1 0 0 ) ) memory, flashes in new software, and then reboots back to -OFF-. Remove the USB drive. 1 1 1 1 ) ) 4 4 .
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C C h h a a p p t t e e r r 5 5 R R e e p p a a i i r r a a n n d d R R e e p p l l a a c c e e m m e e n n t t P P r r o o c c e e d d u u r r e e s s This section provides checkout and replacement procedures, for various parts of the fryer.
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4. Use a 3/8 inch nut-driver or socket and remove the nut securing the ground wire to the control board. 5. Remove old control board. 6. Place new control board on to the unit with the tab inserted in to the slot. Let the control board rest on the shroud.
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5 5 . . 3 3 P P o o w w e e r r S S w w i i t t c c h h R R e e p p l l a a c c e e m m e e n n t t D D i i s s c c o o n n n n e e c c t t t t h h e e p p o o w w e e r r o o r r e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k m m a a y y o o c c c c u u r r .
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4. Disconnect the USB plug from the receiver on the back of the control board. 5. Remove the old USB port assembly from the hole in the control board. 6. Install the new USB port assembly in the hole in the control board. 7.
5 5 . . 5 5 . . 2 2 R R e e q q u u i i r r e e d d T T o o o o l l s s T T a a b b l l e e 5 5 - - 1 1 R R e e q q u u i i r r e e d d T T o o o o l l s s E E l l e e c c t t r r i i c c D D r r i i l l l l 3 3 / / 8 8 ”...
The kit contains all the necessary components to complete the task outlined in this document. If replacement parts are required due to damage or loss, technicians must order another 175727 kit. Single Nylatron slides are not offered individually for Velocity fryers. The kit includes: T T a a b b l l e e 5 5 - - 4 4 K K i i t t P P a a r r t t s s x x 3 3 ) ) C C o o n n n n e e c c t t o o r r s s ( ( P P X X E E 1 1 0 0 0 0 x x 2 2 ) ) N N y y l l a a t t r r o o n n F F i i l l l l e e r r S S t t r r i i p p s s...
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Remove the lid rack carrier. 4 4 ) ) Using a large flat head screwdriver or pry bar, separate and remove three 5 5 ) ) individual weights from the top of the counterbalance weight carriage assembly to lighten the assembly. Close the lid, engaging the front lid hold down.
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Pull out the wiring through the strain relief wiring bracket assembly, and then 7 7 ) ) remove the compression fitting, grommet and p-clip from the safety lock wiring. 5 5 . . 5 5 . . 7 7 R R e e m m o o v v e e t t h h e e T T i i l l t t S S t t o o p p Navigate to training video timestamp 02:30 - 02:36 for procedures N N O O T T E E : specific to this step.
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5 5 . . 5 5 . . 1 1 0 0 C C l l e e a a n n t t h h e e N N y y l l a a t t r r o o n n F F i i l l l l e e r r S S t t r r i i p p C C h h a a n n n n e e l l s s Navigate to training video timestamp 04:31 - 04:52.
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Using a nut driver install 2 inner c-clips in to the retaining rod's retaining 8 8 ) ) grooves. 5 5 . . 5 5 . . 1 1 3 3 I I n n s s t t a a l l l l t t h h e e T T i i l l t t S S t t o o p p I I n n s s t t a a l l l l a a s s i i n n s s t t r r u u c c t t e e d d , , o o r r t t h h e e l l i i d d c c a a n n f f a a l l l l w w i i t t h h f f o o r r c c e e c c a a u u s s i i n n g g s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y .
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5 5 . . 5 5 . . 1 1 5 5 T T e e s s t t t t h h e e S S a a f f e e t t y y L L o o c c k k W W i i r r i i n n g g •...
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5 5 . . 6 6 . . 1 1 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g An ohm reading can be taken of the protection probe from the P3 connector pins 7&8 on the rear of the board. The values follow our standard RTD 1000 chart we use for all other Henny Penny RTDs.
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The Protection probe can be viewed by entering Info mode and scrolling to Temps. Once in temps, the lower right selection button is blinking. Press, and the protection probe displays rather than the Bot display. The displayed temp should be quite a bit higher than the main temp probe.
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7. Lower the control board by performing the removal procedure from 5.2 Control Board Replacement , page 8. Trace wires to the high limit modules on the sidewall of the control board area. 9. Remove the wires from high limit module. 10.
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1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Locate the faulty high limit module on the left-hand (from the front) side wall. 3. Mark all the wire locations, and then disconnect all the wires. 5.
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1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires. 3. Use a Phillips head screwdriver to remove the: a) L1, L2, and L3 wires from the contactor. b) T1, T2, and T3 wires from the side of the contactor.
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1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires. 3. Use a Phillips head screwdriver to remove the: a) A1 and A2 blue wires from the contactor.
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1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires, and then disconnect. 3. Use a 3/8 in. nut-driver to remove the nuts that secure the transformer to the shroud.
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3. Use a 3/8 in. socket and extension to remove the nuts that secure the transformer to the shroud. 4. Lift up on the transformer and remove it from the studs. 5. Place the new transformer on to the studs, and then use a 3/8 in. socket and extension to secure in place.
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5 5 . . 1 1 2 2 . . 3 3 R R e e m m o o v v e e t t h h e e A A c c t t u u a a t t o o r r a a n n d d D D r r a a i i n n V V a a l l v v e e Use a long 3/32”...
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Reconnect the actuator harness connector back into the fryer wiring harness. 5 5 ) ) Reinstall the left-side panel, and then the drain pan. 6 6 ) ) Return power to the fryer. 7 7 ) ) 5 5 . . 1 1 2 2 . . 7 7 T T e e s s t t t t h h e e D D r r a a i i n n V V a a l l v v e e a a n n d d A A c c t t u u a a t t o o r r O O p p e e r r a a t t i i o o n n Access the Filter Menu, refer to .
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3. Use a Phillips head screwdriver to remove the two screws that secure the plate onto the pump motor. 4. Mark the locations of the black wires. 5. Remove the black wires from the pump motor. 6. Use a flat blade screwdriver to remove the conduit retainer ring from the pump motor.
12. Install the two screws connecting the filter pump to the face of the filter motor. 13. Place the new pump motor onto the mounting plate so the hanger bolts rest on the top lip and slide down so the studs are in line with the holes in the pump motor base.
5 5 . . 1 1 5 5 F F i i l l t t e e r r P P u u m m p p M M o o t t o o r r R R o o l l l l e e r r R R e e p p l l a a c c e e m m e e n n t t The filter pump and filter motor must be seperated for this procedure, see 5.13 Filter Pump Motor Replacement , page...
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5 5 . . 1 1 6 6 F F l l e e x x T T u u b b e e R R e e p p l l a a c c e e m m e e n n t t F F l l e e x x t t u u b b e e s s c c a a r r r r y y h h o o t t o o i i l l u u n n d d e e r r p p r r e e s s s s u u r r e e W W h h e e n n i i n n s s t t a a l l l l i i n n g g n n e e w w f f l l e e x x t t u u b b e e s s , , f f o o l l l l o o w w t t h h e e l l i i s s t t e e d d g g u u i i d d e e l l i i n n e e s s t t o o p p r r e e v v e e n n t t f f a a i i l l u u r r e e s s o o f f t t h h e e n n e e w w f f l l e e x x t t u u b b e e .
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cable in the middle. The lifting cable tension should be tight and the safety cable tension should be loose enough that when squeezing the cable together, the two sides can touch. Both cables should be replaced in pairs. The white label denotes the cable replacement date and should be affixed to the back of the fryer's frame.
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11. Insert both cables in to the holes in the chassis, screw a 5/16” nut on to the end of each of the cables, and then tighten. N N O O T T E E : The lifting cable tension should be tight and the safety cable tension should be loose enough that when squeezing the cable together, the two sides can touch.
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affixed to the top lid cover and it would be quicker to replace the lid cover than trying to clean off all the label glue and readhering new labels. NOTICE : Do not use a scotch brite pad or other similar abrasive material anywhere on the fryer.
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C C h h a a p p t t e e r r 6 6 Z Z i i g g b b e e e e R R a a d d i i o o 6 6 . . 1 1 O O v v e e r r v v i i e e w w 6 6 .
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6 6 . . 1 1 . . 2 2 . . 1 1 . . 1 1 D D i i g g i i R R a a d d i i o o The Velocity control board communicates directly with the Digi radio module. The radio modules are manufactured by Digi with firmware customized for Henny Penny, to support operator requirements.
Henny Penny fryer has many additional opportunities to reach the server successfully. The downside is if our signal is blocked by a structure (i.e. wall, distance, etc.) and is using another appliance (node) to reach the server, then we have an additional point of failure.
Slide the radio on to the studs, located on the side of the control, with the green 3 3 ) ) (9-pin) connector directed towards the fryer. See Figure 6-2 Sliding Radio Module on to Studs , page Figure 6-2 Sliding Radio Module on to Studs To attach the barrel connection to the radio, align the barrel connector with the 4 4 ) ) notches located on the top of the radio.
Figure 6-3 Attaching Connector to Radio Using the nuts provided in the kit, secure the radio to the controls with a 1/4 inch 5 5 ) ) socket or nut-driver. See Figure 6-4 Securing Radio to Control , page Figure 6-4 Securing Radio to Control Run the wires underneath the side of the adapter, then connect the 9-pin 6 6 ) ) connector to the control board.
Figure 6-5 Connecting 9-Pin Connector N N O O T T E E : It is recommended to gather power harness wires and tie with wire tie. Figure 6-6 Gather Wires in Wire Tie , page Figure 6-6 Gather Wires in Wire Tie Place control board back to factory location and secure with the Phillips head 7 7 ) ) screws.
Place the OP decal on the lower right-hand corner of the control board. See 8 8 ) ) Figure 6-7 OP Decal Location , page Figure 6-7 OP Decal Location 6 6 . . 2 2 . . 2 2 C C o o n n f f i i g g u u r r e e t t h h e e O O P P S S / / Q Q P P M M S S e e t t t t i i n n g g s s 6 6 .
Figure 6-8 Menu & Info Button Locations Press and release the menu button (1) again, to cycle to the second set of menu 2 2 ) ) options. Figure 6-9 Second Set of Main Menu Options Select 4.PROG. See Figure 6-9 Second Set of Main Menu Options , page 3 3 ) ) Programming menus display.
Figure 6-10 Programming Menus Select 3.SPCL PROG. See Figure 6-10 Programming Menus , page 4 4 ) ) Using the number buttons, enter code 1, 2, 3. 5 5 ) ) Use the top right arrow to navigate to SP-4 ENABLED. See Figure 6-11 SP-4 6 6 ) ) OPS/QPM Enabled , page...
Figure 6-12 SP-4 OPS/QPM Enabled Yes Display Press and hold the menu button to exit special program mode. 8 8 ) ) 6 6 . . 2 2 . . 2 2 . . 3 3 V V e e r r i i f f y y C C o o m m m m u u n n i i c c a a t t i i o o n n Verify the Digi radio can communicate with the fryer’s control board and the network.
• - : Last good message was more than 15 seconds but less than 60 seconds ago. • X: Control has not received a good message in more than 60 seconds. N N O O T T E E : These messages only indicate if the Digi radio and control board are communicating.
Figure 6-15 Pan ID Display The bottom display reads PAN ID followed by a value. If the radio is joined to a 8 8 ) ) network, the ID number displays. If the radio is not connected to a network, FFFF displays.
Figure 6-17 Reset/Unjoin Command Display The bottom display reads RESET followed by a value. if the value is 00, no reset 1 1 2 2 ) ) is required, or the requested reset has been completed. If the value is 01, a reset is pending.
Figure 6-18 Number Buttons With the products displayed on the screen, press and hold the same number 2 2 ) ) button. See Figure 6-19 Display , page 104. Figure 6-19 Display After a few seconds, each product name shows their unique product number. 3 3 ) ) Figure 6-20 Unique Product Number Display , page 104.
Use the product number to identify what product is being cooked. For example, 4 4 ) ) P3 represents Product 3. 6 6 . . 2 2 . . 4 4 Z Z i i g g B B e e e e I I d d e e n n t t i i f f y y R R e e s s p p o o n n s s e e 6 6 .
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When our controls and radio modules leave Henny Penny, they are sent out in an U U n n j j o o i i n n e e d d state, which means they are not a member of any particular network group.
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Digi radio because the radio was improperly installed, damaged, setting changes, fryer moved to a new location, or due to software or hardware failures. Ensure seamless data communication by doing the following: 6 6 . . 3 3 . . 3 3 . . 1 1 V V e e r r i i f f y y P P o o w w e e r r The Digi radio operates on 12 VDC.
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- If SP-4 O O P P S S / / Q Q P P M M E E n n a a b b l l e e d d is set to N N O O the control board does not attempt to communicate with the radio module (via RS-485).
• X: Control has not received a good message in more than 60 seconds. Figure 6-22 Screen 1 JOIN: The number displays join status reported by the radio module to the control. • 00 means the radio is currently joined to a network. •...
Figure 6-24 Screen 3 6 6 . . 3 3 . . 4 4 . . 5 5 R R A A D D I I O O S S H H O O R R T T I I D D S S c c r r e e e e n n Displays the Short ID of the radio module, as it is currently addressed on the network.
Figure 6-26 Screen 5 The number to the right of the RESET field displays the pending reset command. 00 means no reset is in progress. 01 means the process of resetting the radio module has been initiated, but the radio module has not received the message to reset itself yet.
Figure 6-27 Screen 6 While on this display, the control chirps each time a good packet is received. A joined radio normally communicates with the control about every five seconds. The control sends a reply to the radio after each valid packet, and the radio normally sends several packets at each exchange.
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In our particular RS485 implementation, the control hears its own transmissions, so it can confirm that what it sent was transmitted correctly. The RX count reflects only the characters received from other devices (i.e. from the radio module). It does not include the characters the control sent.
7 7 . . 1 1 . . 2 2 G G e e n n u u i i n n e e P P a a r r t t s s Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or personal injury.
variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory. Figure 7-1 Major Components Item Part No. Description Qty. 96805 ASSY, KFC PXE100 CONTROL 96612 DECAL, PXE100 26974 ASSY, SPEAKER 150598 TANK, FRESH OIL 150836 PAN, CONDENSATION (Use before 9/2016 and for non-CE units)
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Item Part No. Description Qty. 89664 GASKET, V STYLE vat LID 35227 ROLLER, LINKAGE SHAFT 11 A 52224 SWITCH, COVERED POWER 152443 ASSY, LID AND COVER 140440 KIT, LID ROLLER 151042 WELD ASSY, PXE100 2-3/8 CARRIER 140597 KIT, BULK DISPOSE FRONT (built prior to 2016) 140596 KIT, SELECTOR VALVE TO ATO FLEX TUBE (built prior to 2016)
Figure 7-5 Probes: Left Side Vat Item Part No. Description Qty. 94229 INSULATION, POT LEFT SIDE 154252 ASSY, 2 IN RTD PROBE 79213 TRANSDUCER, PRESSURE 30 PSI 140563 KIT, PROTECTION PROBE UPPER - HI LIMIT w/ RTD (UL) (Replaces older upper thermocouple (93968) on fryers made before May 2017) 162535 - PROTECTION PROBE, UPPER- HI LIMIT w/ RTD (UL) (Re-...
Item Part No. Description Qty. 162523 - PROTECTION PROBE, UPPER - HI LIMIT w/ RTD (CE) (Re- places upper protection probe on fryers made after May 2017 and older fryers upgraded with kit 140564) 156986 THERMOCOUPLE, LOWER - HI LIMIT (CE) Recommend Parts: A = Truck Stock / B = Dist.
Figure 7-9 Top and Bottom Rear Item Part No. Description Qty. 59742 ASSY, SAFETY RELIEF VALVE 140536 KIT, OPTIONAL PRESSURE GAUGE 140610 KIT, LID CABLE 94259 COUNTERWEIGHT BAR Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required...
Figure 7-12 Lid Cover (with Language Specific Labels) Item Part No. Description Qty. 150732 LID, COVER ONLY (Does not include labels) 96618 LABEL, OPERATION HAZARD (E - See Chart) 67329 LABEL, LID INSTRUCTION (A - See Chart) SC04-003 SCREW, LID 140440 KIT, LID ROLLER 153693-001...
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Item Part No. Description Qty. 92712 LATCH, UPPER LID 96882 LABEL, DANGER STIRRING (C - See Chart) (See Chart) LID, COMPLETE ASSEMBLY * = Not Shown...
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7 7 . . 1 1 . . 8 8 L L i i d d C C o o m m p p l l e e t t e e A A s s s s e e m m b b l l y y ( ( w w i i t t h h L L a a n n g g u u a a g g e e S S p p e e c c i i f f i i c c L L a a b b e e l l s s ) ) Complete assembly not shown.
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PART PART PART PART PART Lid In- Danger Opera- PART Lid Dan- Danger LAN- struc- Shorten- tional NUM- SCRIP- Stirring GUAGE tion Hazard TION Label Label Label Label Label ASSY, 164993- LID AND ITALIAN 97665 61381 97664 97663 97661 COVER ASSY, 164993- LID AND...
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7 7 . . 1 1 . . 9 9 L L a a s s e e r r e e d d A A c c r r y y l l i i c c L L a a b b e e l l s s These labels are thicker and should be used in place of the standard Mylar labels under the following circumstances: •...
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Part No. Description Image 170336 LABEL, SECURE APPLIANCE 170632 LABEL, LID DANGER (PRESSURE) 170676 LABEL, VOLTAGE TO GROUND 168024 LABEL, HOT SURFACE WARNING * = Not Shown...
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Part No. Description Image 168025 LABEL, DRAIN PAN WARNING 168569 LABEL, DISCONNECT POWER 168570 LABEL, LID DANGER (PRESSURE) 168571 LABEL, SERVICE COVER * = Not Shown...
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Part No. Description Image 168576 LABEL, SHORTNING DANGER 168577 LABEL, OIL STIRRING DANGER * = Not Shown...
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C C h h a a p p t t e e r r 8 8 W W i i r r i i n n g g a a n n d d P P l l u u m m b b i i n n g g D D i i a a g g r r a a m m s s 8 8 .
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8 8 . . 2 2 4 4 8 8 0 0 V V 3 3 P P H H 3 3 + + G G 2 2 4 4 V V C C o o n n t t r r o o l l s s N N O O T T E E : Omit pressure transducer and pressure valve for Open Fryer (OXE).
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8 8 . . 3 3 3 3 8 8 0 0 - - 4 4 1 1 5 5 V V 3 3 P P H H 3 3 + + G G 2 2 4 4 V V C C o o n n t t r r o o l l s s N N O O T T E E : Omit pressure transducer and pressure valve for Open Fryer (OXE).
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8 8 . . 4 4 O O i i l l L L i i n n e e C C o o n n n n e e c c t t i i o o n n s s f f o o r r B B u u l l k k D D i i s s p p o o s s a a l l N N O O T T E E : Not an actual depiction of plumbing fittings or oil line routing.
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8 8 . . 5 5 O O i i l l L L i i n n e e C C o o n n n n e e c c t t i i o o n n s s f f o o r r N N o o n n - - B B u u l l k k D D i i s s p p o o s s a a l l N N O O T T E E : Not an actual depiction of plumbing fittings or oil line routing.
C C h h a a p p t t e e r r 9 9 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n C C h h e e c c k k l l i i s s t t F F o o r r m m Perform the following annual inspection in the order provided.
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Remove all pressure system tubing. Inspect, clean, or replace any tubing or fitting that is blocked, or obstructed. If leaking is found at any fitting, clean and replace the compression fitting. Filter Components and Drain Oil Verify all components of the drain pan are pre- sent and not damaged.
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Verify that the high limit modules are wired in the high limit circuit and wires are secured on the terminals of the modules. Verify high limit thermocouples are clean and mounted prop- erly to the heating elements. Test filtration system – motor is running, oil is pumping freely back to fry pot.
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9 9 . . 1 1 R R e e q q u u i i r r e e d d T T o o o o l l s s Ensure you have the following tools prior to performing the annual inspection: •...
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