Henny Penny KFC Velocity Open Series Service Manual
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Henny Penny KFC Velocity Open Series Service Manual

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SERVICE
MANUAL
K K F F C C V V e e l l o o c c i i t t y y
S S e e r r i i e e s s ™ ™
O O p p e e n n
OXE-100
FM06-070C

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  • Page 1 SERVICE MANUAL K K F F C C V V e e l l o o c c i i t t y y S S e e r r i i e e s s ™ ™ O O p p e e n n OXE-100 FM06-070C...
  • Page 3 Table of Contents Safety and Compliance....................vii Chapter 1 Annual Inspections ..................1 1.1 Inspect Castors and Frame ..................1 1.2 Inspect Counterweight Cables.................2 1.3 Inspect and Lubricate the Carriage Wheels ..............3 1.4 Oil Migration ......................4 1.5 Inspect Fry Pot for Leaking ..................5 1.6 Temperature and Level Probe Inspection ..............6 1.7 Inspect the Power Cable..................8 1.7.1 Electrical Requirements..................8...
  • Page 4 5.3 Power Switch Replacement ..................43 5.4 USB Port Replacement..................43 Nylatron Vertical Strip Replacement Procedure .............44 5.5.1 Estimated Resource and Time ................44 5.5.2 Required Tools....................45 5.5.3 Kit Parts ......................45 5.5.4 Technician Training ..................46 5.5.5 Remove the Counterweights and Secure Carriage Assembly ......46 5.5.6 Remove the Tilt Stop ..................47 5.5.7 Remove the Retaining Rod ................47 5.5.8 Remove the Front Shroud................48...
  • Page 5 6.2 Installation ......................69 6.2.1 Install the Hardware ..................69 6.2.2 Configure the OPS/QPM Settings ..............73 6.2.2.1 Overview ....................73 6.2.2.2 Enable OPS/QPM ..................73 6.2.2.3 Verify Communication.................76 6.2.3 Cook ID Code ....................79 6.2.3.1 Verifying the Cook ID Code .................79 6.2.4 ZigBee Identify Response................81 6.2.4.1 Identify Overview..................81 6.2.4.2 Configuring the Identify Response ...............81 6.3 Troubleshooting ....................81...

  • Page 6: Table Of Contents

    List of Tables Table 1-1 Replacement Maintenance Parts ...............22 Table 2-1 Tech Mode Menu Function.................23 Table 3-1 Troubleshooting Guide ..................29 Table 3-2 Error Codes......................30 Table 5-1 Required Tools ....................45 Table 5-2 Required Tools ....................45 Table 5-3 Required Tools ....................45 Table 5-4 Kit Parts ......................46 Table 7-1 Flex Lines.......................
  • Page 7 Figure 6-27 Screen 6 .......................88 Figure 6-28 Screen 7 .......................88 Figure 7-1 Components ....................92 Figure 7-2 Drain Pan Assembly ..................93 Figure 7-3 Heating Elements ....................95 Figure 7-4 Thermocouple, Heat Contactor & Control Transformer ........97 Figure 7-5 Left Side Vat ....................98 Figure 7-6 Bottom Of Fryer.....................
  • Page 9 S S a a f f e e t t y y a a n n d d C C o o m m p p l l i i a a n n c c e e Henny Penny fryers have many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures.
  • Page 10 These are the original version controlled Henny Penny instructions for Velocity Open Electric (OXE) model 100 (OXE 100). This manual is available on the Henny Penny Public website (www.hennypenny.com). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards.
  • Page 11 person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. This appliance is not intended to be operated by means of an external timer or a separate remote control system.

  • Page 13: Chapter 1 Annual Inspections

    C C h h a a p p t t e e r r 1 1 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n s s A certified technician should inspect the entire fryer annually (once every 12 months).
  • Page 14 1 1 . . Raise the lid to lower the fryer’s center of gravity. 2 2 . . Discard oil from the fry pot. 3 3 . . Remove the racks from the carrier. 4 4 . . Position two floor jacks under the frame (A), near the casters (B), on the same side of the fryer.
  • Page 15 W W o o r r n n C C o o u u n n t t e e r r w w e e i i g g h h t t C C a a b b l l e e U U s s a a b b l l e e C C o o u u n n t t e e r r w w e e i i g g h h t t C C a a b b l l e e 1 1 .

  • Page 16: Oil Migration

    1 1 . . If necessary, use a 3/8” socket to remove the 6 keps nuts around exterior of rear cover and remove the back shroud. 2 2 . . Inspect the carriage wheels and ensure proper operation. 3 3 . . Use spindle lube (PN 12124) and place a small amount on all four (4) wheels, both top and bottom, left and right rollers.
  • Page 17 1 1 . . 5 5 I I n n s s p p e e c c t t F F r r y y P P o o t t f f o o r r L L e e a a k k i i n n g g O O i i l l a a c c c c u u m m u u l l a a t t i i o o n n o o n n t t h h e e e e x x t t e e r r i i o o r r o o f f t t h h e e f f r r y y p p o o t t c c r r e e a a t t e e s s a a f f i i r r e e r r i i s s k k .
  • Page 18 • If the pot is not leaking, take the fryer out of service until the oil accumulation is removed and the store operates the fryer with a drain pan cover or the operator error is corrected. 1 1 . . 6 6 T T e e m m p p e e r r a a t t u u r r e e a a n n d d L L e e v v e e l l P P r r o o b b e e I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y .
  • Page 19 1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number one product button to enter the filter menu. 3. Press the right arrow until 4. DRAIN -> displays. 4. Select 4 4 . . D D R R A A I I N N - - > > , and drain all the oil in the fry pot into the drain pan.
  • Page 20 1 1 . . 7 7 I I n n s s p p e e c c t t t t h h e e P P o o w w e e r r C C a a b b l l e e F F i i r r e e R R i i s s k k a a n n d d E E l l e e c c t t r r i i c c a a l l S S h h o o c c k k P P o o s s s s i i b b l l e e .
  • Page 21 wiring. A decal on the inside of the right side panel will help in the wiring of the unit. Refer to . 1 1 . . 7 7 . . 2 2 I I n n t t e e r r n n a a t t i i o o n n a a l l R R e e q q u u i i r r e e m m e e n n t t s s Units being used outside the United States may not be shipped with the power cord attached to the unit because of the different wiring codes.
  • Page 22 4. Follow red wire RHL 1 from the control board and make sure that it is securely attached to the terminal on the lower module. If this wire is not connected, reconnect it to match the diagram on the left. 5.
  • Page 23 1 1 . . Attach an amp meter (amp clamp style) to one of the upper heating element’s wires. 2 2 . . Connect power to the fryer, turn on the controls, and then set to call for heat. Once the fryer calls for heat, measure and note amp draw.
  • Page 24 Remove drain disassemble. 2. Verify the filter screen, two o-rings, and both filter clips are in place and assembled correctly. If any of these parts are missing or damaged, replace them. 3. Verify the standpipe and three o-rings are assembled correctly and not missing or damaged.
  • Page 25 N N O O T T E E : Perform this step for PXE 100 (pressure) model only. 1. Remove the condensation drain pan to the right of the ATO reservoir. 2. Pull the ATO reservoir out as far as it can go.
  • Page 26 • I I n n s s p p e e c c t t t t h h e e o o - - r r i i n n g g s s a a n n d d r r e e p p l l a a c c e e i i f f d d a a m m a a g g e e d d o o r r e e v v e e r r y y 9 9 0 0 d d a a y y s s .
  • Page 27 1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number one product button to enter the filter menu. 3. Press the right arrow until 4. DRAIN -> displays. 4. Select 4 4 . . D D R R A A I I N N - - > > . 5.
  • Page 28 1 1 . . 1 1 3 3 B B u u l l k k D D i i s s p p o o s s e e T T e e s s t t Before performing this procedure, make sure the bulk oil NOTICE system is securely connected to the dispose port on the fryer and the quick disconnect is engaged.
  • Page 29 1 1 . . 1 1 4 4 H H e e a a t t i i n n g g E E l l e e m m e e n n t t S S p p r r e e a a d d e e r r B B a a r r s s T T i i g g h h t t e e n n i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 30 1 1 . . 1 1 5 5 O O i i l l R R e e t t u u r r n n D D i i v v e e r r t t e e r r s s a a n n d d P P r r e e s s s s u u r r e e O O u u t t l l e e t t I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 31 7. Clean and remove debris from the oil return tube at the bottom of the fry pot. 8. Clean the oil diverters by removing all debris from the narrow opening. 9. If the o-rings are not cracked or damaged reuse them, otherwise replace them.
  • Page 32 1. Use a flashlight to inspect the fittings of the filtration plumbing and between the filter pump and motor for oil leaks. 2. Press and hold the menu button until *MAIN* appears on the display. 3. Press the number one product button to enter the filter menu.
  • Page 33 1 1 . . 1 1 7 7 I I n n s s p p e e c c t t C C a a m m S S l l i i d d e e F F i i l l l l e e r r s s T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...

  • Page 34: Table 1-1 Replacement Maintenance Parts

    1 1 . . 1 1 8 8 . . 1 1 O O r r d d e e r r i i n n g g P P a a r r t t s s Use only genuine Henny Penny parts in this unit. Using a lesser quality substitute part may result in damage to the unit or personal injury.

  • Page 35: Table 2-1 Tech Mode Menu Function

    C C h h a a p p t t e e r r 2 2 P P r r o o g g r r a a m m m m i i n n g g 2 2 . . 1 1 P P r r o o g g r r a a m m M M e e n n u u From the MAIN menu, refer to , select 4.
  • Page 36 Menu Display Function Item (Mod- enter the test mode. The screen will return to normal operation after 3 seconds of no activity. DISPLAY TEST This section tests all of the LED and display lights. Press the illuminated button next to the type of test listed on the display.
  • Page 37 Menu Display Function Item (Mod- button to adjust the temperature. To adjust the offset, press and hold the button next to OFST With the button held, press the plus or minus button to adjust the offset. T-14 INPUTS-1 A H D S F P M shows in the middle display. A - Power Switch.
  • Page 38 Menu Display Function Item (Mod- 999. When running, top line shows time of each revolution. T-21 SEL VALVE PORTS This section tests the positioning of each port on the selector valve. P0 - At pot. P1 - At dispose (rear dis- pose) P2- At FDI (front dispose) Enc - Encoder posi- tion.
  • Page 39 Menu Display Function Item (Mod- preventing the valve from closing. In response, the control automatically opens the drain valve back up, sounds a sequence of fast beeps, and displays Drain Blocked for a few seconds, giving the user time to re- move the brush.
  • Page 40 Menu Display Function Item (Mod- fryer would probably not know the new password and would not be able to access Tech Mode. T-38 TOTAL INIT Press and hold the button next to hold on the display to initialize the control board. T-40 PROTECTION PROBE Manually turn on the protection probe feature.

  • Page 41: Table 3-1 Troubleshooting Guide

    C C h h a a p p t t e e r r 3 3 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 3 3 .

  • Page 42: Table 3-2 Error Codes

    T T a a b b l l e e 3 3 - - 2 2 E E r r r r o o r r C C o o d d e e s s Error Cause Correction E-1 LOW The top heating ele- If the Protection Probe monitoring function determines OIL IN...
  • Page 43 Error Cause Correction limit thermocouples for carbon build up and clean if ne- cessary. If no carbon found, see 1.8 High Limit and Module Inspection , page 5.6 High Limit Thermo- 9and couples Replacement , page TRAINING:E-10 Error explanation. E-10A High limit tripped Check the error log to find out the vat temperature at HIGH LIM-...
  • Page 44 Error Cause Correction returned to cook clean if necessary. If no carbon found, see 1.8 High mode on its own Limit and Module Inspection , page 9and 5.6 High Limit Thermocouples Replacement , page after detecting that the oil was pumped up (based on tem- perature rise on level probe).
  • Page 45 Error Cause Correction LIMIT YES to, Is Pot with low or no oil. If this was the case, fill the pot with TRIPPED Filled? question. oil and reset the high limit. If the high limit tripped at a higher temperature, inspect the high limit thermocou- ples for carbon build up and clean if necessary.
  • Page 46 Error Cause Correction FAILED (Shorted) E-19 PRO- A setting in Tech Replace the protection probe. Once the error code is TECTION Mode (T-40) speci- acknowledged, the E-19 message goes away and nor- PROBE fies whether or not mal operation resumes without the benefit of the pro- FAILED the fryer is equipped tection probe feature.
  • Page 47 Error Cause Correction 12 VOLT Digital converter • Unplug filter pump relay at back of control. FAILED inputs. • Replace control board. E-48 IN- Failure of the CPU Replace control board. PUT SYS- board. ERROR E-54C Fault on the CPU •...
  • Page 48 Error Cause Correction Short in drain motor Test motors. or selector valve motor.

  • Page 49: Chapter 2 Programming

    The software on a control board must be loaded from a USB drive. The file type used for loading software is an .hpf (Henny Penny Flash) file. All . hpf files are encrypted and are checksum protected, in order to prevent accidental or malicious changes to the official HP software.
  • Page 50 4 4 . . 1 1 . . 1 1 . . 3 3 V V e e r r s s i i o o n n U U p p d d a a t t e e s s Current versions of the software are maintained on the HP Extranet by unit model and software version.
  • Page 51 Move the file to an approved plastic tipped USB flash drive. Refer to 4.1.1.2 5 5 ) ) SanDisk USB Flash Drive , page 4 4 . . 1 1 . . 1 1 . . 4 4 L L o o a a d d i i n n g g t t h h e e S S o o f f t t w w a a r r e e N N O O T T E E : E-41 (data lost) and other errors are common.
  • Page 53 C C h h a a p p t t e e r r 5 5 R R e e p p a a i i r r a a n n d d R R e e p p l l a a c c e e m m e e n n t t P P r r o o c c e e d d u u r r e e s s This section provides checkout and replacement procedures, for various parts of the fryer.
  • Page 54 4. Use a 3/8 inch nut-driver or socket and remove the nut securing the ground wire to the control board. 5. Remove old control board. 6. Place new control board on to the unit with the tab inserted in to the slot. Let the control board rest on the shroud.
  • Page 55 5 5 . . 3 3 P P o o w w e e r r S S w w i i t t c c h h R R e e p p l l a a c c e e m m e e n n t t D D i i s s c c o o n n n n e e c c t t t t h h e e p p o o w w e e r r o o r r e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k m m a a y y o o c c c c u u r r .
  • Page 56 4. Disconnect the USB plug from the receiver on the back of the control board. 5. Remove the old USB port assembly from the hole in the control board. 6. Install the new USB port assembly in the hole in the control board. 7.

  • Page 57: Table 5-1 Required Tools

    5 5 . . 5 5 . . 2 2 R R e e q q u u i i r r e e d d T T o o o o l l s s T T a a b b l l e e 5 5 - - 1 1 R R e e q q u u i i r r e e d d T T o o o o l l s s E E l l e e c c t t r r i i c c D D r r i i l l l l 3 3 / / 8 8 ”...

  • Page 58: Table 5-4 Kit Parts

    The kit contains all the necessary components to complete the task outlined in this document. If replacement parts are required due to damage or loss, technicians must order another 175727 kit. Single Nylatron slides are not offered individually for Velocity fryers. The kit includes: T T a a b b l l e e 5 5 - - 4 4 K K i i t t P P a a r r t t s s x x 3 3 ) ) C C o o n n n n e e c c t t o o r r s s ( ( P P X X E E 1 1 0 0 0 0 x x 2 2 ) ) N N y y l l a a t t r r o o n n F F i i l l l l e e r r S S t t r r i i p p s s...
  • Page 59 Remove the lid rack carrier. 4 4 ) ) Using a large flat head screwdriver or pry bar, separate and remove three 5 5 ) ) individual weights from the top of the counterbalance weight carriage assembly to lighten the assembly. Close the lid, engaging the front lid hold down.
  • Page 60 Remove both inner left and right c-clips from the inner left and right lid grooves. 5 5 ) ) Slide the retaining rod out from the lid's arms and the lid lifting arms. Two 6 6 ) ) washers fall off the retaining rod. Retrieve the two washers and save for reassembly.
  • Page 61 Ensure the lower lip slides into the retention channel. 5 5 ) ) 5 5 . . 5 5 . . 1 1 1 1 R R e e c c o o n n n n e e c c t t t t h h e e R R e e t t a a i i n n i i n n g g R R o o d d Navigate to training video timestamp 05:55 - 06:32.
  • Page 62 Remove the solid blocks (lid props), and then lower and lock the lid. 2 2 ) ) Replace the lid's sheet metal cover by aligning the cover's two front pins with the 3 3 ) ) mounting holes in the front of the lower cast lid. Tilt the sheet metal cover down in to place, aligning the rear screw holes.

  • Page 63: Error Codes

    An ohm reading can be taken of the protection probe from the P3 connector pins 7&8 on the rear of the board. The values follow our standard RTD 1000 chart we use for all other Henny Penny RTDs. The Protection probe can be viewed by entering Info mode and scrolling to Temps.

  • Page 64: Control Board Replacement

    1. Lift the carrier, tilt back and lock in to place. 2. Use a Phillips head screwdriver to loosen heating element spreaders. 3. Use a Phillips head bit to remove the screws from the left-hand (from the front of the unit) side panel. 4.

  • Page 65: Replacement

    5 5 . . 7 7 H H i i g g h h L L i i m m i i t t M M o o d d u u l l e e R R e e p p l l a a c c e e m m e e n n t t D D i i s s c c o o n n n n e e c c t t t t h h e e p p o o w w e e r r o o r r e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k m m a a y y o o c c c c u u r r .
  • Page 66 5 5 . . 8 8 P P r r i i m m a a r r y y C C o o n n t t a a c c t t o o r r R R e e p p l l a a c c e e m m e e n n t t D D i i s s c c o o n n n n e e c c t t t t h h e e p p o o w w e e r r o o r r e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k m m a a y y o o c c c c u u r r .
  • Page 67 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires. 3. Use a Phillips head screwdriver to remove the: a) A1 and A2 blue wires from the contactor.
  • Page 68 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires, and then disconnect. 3. Use a 3/8 in. nut-driver to remove the nuts that secure the transformer to the shroud.

  • Page 69: Remove The Drain Valve Extension

    3. Use a 3/8 in. socket and extension to remove the nuts that secure the transformer to the shroud. 4. Lift up on the transformer and remove it from the studs. 5. Place the new transformer on to the studs, and then use a 3/8 in. socket and extension to secure in place.
  • Page 70 5 5 . . 1 1 2 2 . . 3 3 R R e e m m o o v v e e t t h h e e A A c c t t u u a a t t o o r r a a n n d d D D r r a a i i n n V V a a l l v v e e Use a long 3/32”...
  • Page 71 Reconnect the actuator harness connector back into the fryer wiring harness. 5 5 ) ) Reinstall the left-side panel, and then the drain pan. 6 6 ) ) Return power to the fryer. 7 7 ) ) 5 5 . . 1 1 2 2 . . 7 7 T T e e s s t t t t h h e e D D r r a a i i n n V V a a l l v v e e a a n n d d A A c c t t u u a a t t o o r r O O p p e e r r a a t t i i o o n n Access the Filter Menu, refer to .
  • Page 72 3. Use a Phillips head screwdriver to remove the two screws that secure the plate onto the pump motor. 4. Mark the locations of the black wires. 5. Remove the black wires from the pump motor. 6. Use a flat blade screwdriver to remove the conduit retainer ring from the pump motor.

  • Page 73: Figure 5-1 Pump Seal Kit Placement

    12. Install the two screws connecting the filter pump to the face of the filter motor. 13. Place the new pump motor onto the mounting plate so the hanger bolts rest on the top lip and slide down so the studs are in line with the holes in the pump motor base.

  • Page 74: Figure 5-2 Pump Rollers

    5 5 . . 1 1 5 5 F F i i l l t t e e r r P P u u m m p p M M o o t t o o r r R R o o l l l l e e r r R R e e p p l l a a c c e e m m e e n n t t The filter pump and filter motor must be seperated for this procedure, see 5.13 Filter Pump Motor Replacement , page...
  • Page 75 5 5 . . 1 1 6 6 F F l l e e x x T T u u b b e e R R e e p p l l a a c c e e m m e e n n t t F F l l e e x x t t u u b b e e s s c c a a r r r r y y h h o o t t o o i i l l u u n n d d e e r r p p r r e e s s s s u u r r e e W W h h e e n n i i n n s s t t a a l l l l i i n n g g n n e e w w f f l l e e x x t t u u b b e e s s , , f f o o l l l l o o w w t t h h e e l l i i s s t t e e d d g g u u i i d d e e l l i i n n e e s s t t o o p p r r e e v v e e n n t t f f a a i i l l u u r r e e s s o o f f t t h h e e n n e e w w f f l l e e x x t t u u b b e e .
  • Page 76 cable in the middle. The lifting cable tension should be tight and the safety cable tension should be loose enough that when squeezing the cable together, the two sides can touch. Both cables should be replaced in pairs. The white label denotes the cable replacement date and should be affixed to the back of the fryer's frame.
  • Page 77 11. Insert both cables in to the holes in the chassis, screw a 5/16” nut on to the end of each of the cables, and then tighten. N N O O T T E E : The lifting cable tension should be tight and the safety cable tension should be loose enough that when squeezing the cable together, the two sides can touch.
  • Page 78 affixed to the top lid cover and it would be quicker to replace the lid cover than trying to clean off all the label glue and readhering new labels. NOTICE : Do not use a scotch brite pad or other similar abrasive material anywhere on the fryer.

  • Page 79: Chapter 6 Zigbee Radio

    C C h h a a p p t t e e r r 6 6 Z Z i i g g b b e e e e R R a a d d i i o o 6 6 . . 1 1 O O v v e e r r v v i i e e w w 6 6 .

  • Page 80: Digi Radio

    6 6 . . 1 1 . . 2 2 . . 1 1 . . 1 1 D D i i g g i i R R a a d d i i o o The Velocity control board communicates directly with the Digi radio module. The radio modules are manufactured by Digi with firmware customized for Henny Penny, to support operator requirements.

  • Page 81: Figure 6-1 Connecting Wires To Terminal Block

    Henny Penny fryer has many additional opportunities to reach the server successfully. The downside is if our signal is blocked by a structure (i.e. wall, distance, etc.) and is using another appliance (node) to reach the server, then we have an additional point of failure.

  • Page 82: Figure 6-2 Sliding Radio Module On To Studs

    Slide the radio on to the studs, located on the side of the control, with the green 3 3 ) ) (9-pin) connector directed towards the fryer. See Figure 6-2 Sliding Radio Module on to Studs , page Figure 6-2 Sliding Radio Module on to Studs To attach the barrel connection to the radio, align the barrel connector with the 4 4 ) ) notches located on the top of the radio.

  • Page 83: Figure 6-3 Attaching Connector To Radio

    Figure 6-3 Attaching Connector to Radio Using the nuts provided in the kit, secure the radio to the controls with a 1/4 inch 5 5 ) ) socket or nut-driver. See Figure 6-4 Securing Radio to Control , page Figure 6-4 Securing Radio to Control Run the wires underneath the side of the adapter, then connect the 9-pin 6 6 ) ) connector to the control board.

  • Page 84: Figure 6-5 Connecting 9-Pin Connector

    Figure 6-5 Connecting 9-Pin Connector N N O O T T E E : It is recommended to gather power harness wires and tie with wire tie. Figure 6-6 Gather Wires in Wire Tie , page Figure 6-6 Gather Wires in Wire Tie Place control board back to factory location and secure with the Phillips head 7 7 ) ) screws.

  • Page 85: Figure 6-7 Op Decal Location

    Place the OP decal on the lower right-hand corner of the control board. See 8 8 ) ) Figure 6-7 OP Decal Location , page Figure 6-7 OP Decal Location 6 6 . . 2 2 . . 2 2 C C o o n n f f i i g g u u r r e e t t h h e e O O P P S S / / Q Q P P M M S S e e t t t t i i n n g g s s 6 6 .

  • Page 86: Figure 6-8 Menu & Info Button Locations

    Figure 6-8 Menu & Info Button Locations Press and release the menu button (1) again, to cycle to the second set of menu 2 2 ) ) options. Figure 6-9 Second Set of Main Menu Options Select 4.PROG. See Figure 6-9 Second Set of Main Menu Options , page 3 3 ) ) Programming menus display.

  • Page 87: Figure 6-10 Programming Menus

    Figure 6-10 Programming Menus Select 3.SPCL PROG. See Figure 6-10 Programming Menus , page 4 4 ) ) Using the number buttons, enter code 1, 2, 3. 5 5 ) ) Use the top right arrow to navigate to SP-4 ENABLED. See Figure 6-11 SP-4 6 6 ) ) OPS/QPM Enabled , page...

  • Page 88: Figure 6-12 Sp-4 Ops/Qpm Enabled Yes Display

    Figure 6-12 SP-4 OPS/QPM Enabled Yes Display Press and hold the menu button to exit special program mode. 8 8 ) ) 6 6 . . 2 2 . . 2 2 . . 3 3 V V e e r r i i f f y y C C o o m m m m u u n n i i c c a a t t i i o o n n Verify the Digi radio can communicate with the fryer’s control board and the network.

  • Page 89: Figure 6-14 Channel Status Display

    • - : Last good message was more than 15 seconds but less than 60 seconds ago. • X: Control has not received a good message in more than 60 seconds. N N O O T T E E : These messages only indicate if the Digi radio and control board are communicating.

  • Page 90: Figure 6-15 Pan Id Display

    Figure 6-15 Pan ID Display The bottom display reads PAN ID followed by a value. If the radio is joined to a 8 8 ) ) network, the ID number displays. If the radio is not connected to a network, FFFF displays.

  • Page 91: Figure 6-17 Reset/Unjoin Command Display

    Figure 6-17 Reset/Unjoin Command Display The bottom display reads RESET followed by a value. if the value is 00, no reset 1 1 2 2 ) ) is required, or the requested reset has been completed. If the value is 01, a reset is pending.

  • Page 92: Figure 6-18 Number Buttons

    Figure 6-18 Number Buttons With the products displayed on the screen, press and hold the same number 2 2 ) ) button. See Figure 6-19 Display , page Figure 6-19 Display After a few seconds, each product name shows their unique product number. 3 3 ) ) Figure 6-20 Unique Product Number Display , page Figure 6-20 Unique Product Number Display...

  • Page 93: Figure 6-21 Zigbee Id Display

    Use the product number to identify what product is being cooked. For example, 4 4 ) ) P3 represents Product 3. 6 6 . . 2 2 . . 4 4 Z Z i i g g B B e e e e I I d d e e n n t t i i f f y y R R e e s s p p o o n n s s e e 6 6 .
  • Page 94 When our controls and radio modules leave Henny Penny, they are sent out in an U U n n j j o o i i n n e e d d state, which means they are not a member of any particular network group.
  • Page 95 Digi radio because the radio was improperly installed, damaged, setting changes, fryer moved to a new location, or due to software or hardware failures. Ensure seamless data communication by doing the following: 6 6 . . 3 3 . . 3 3 . . 1 1 V V e e r r i i f f y y P P o o w w e e r r The Digi radio operates on 12 VDC.

  • Page 96: Verify Communication

    - If SP-4 O O P P S S / / Q Q P P M M E E n n a a b b l l e e d d is set to N N O O the control board does not attempt to communicate with the radio module (via RS-485).

  • Page 97: Figure 6-22 Screen 1

    • X: Control has not received a good message in more than 60 seconds. Figure 6-22 Screen 1 JOIN: The number displays join status reported by the radio module to the control. • 00 means the radio is currently joined to a network. •...

  • Page 98: Figure 6-24 Screen 3

    Figure 6-24 Screen 3 6 6 . . 3 3 . . 4 4 . . 5 5 R R A A D D I I O O S S H H O O R R T T I I D D S S c c r r e e e e n n Displays the Short ID of the radio module, as it is currently addressed on the network.

  • Page 99: Figure 6-26 Screen 5

    Figure 6-26 Screen 5 The number to the right of the RESET field displays the pending reset command. 00 means no reset is in progress. 01 means the process of resetting the radio module has been initiated, but the radio module has not received the message to reset itself yet.

  • Page 100: Figure 6-27 Screen 6

    Figure 6-27 Screen 6 While on this display, the control chirps each time a good packet is received. A joined radio normally communicates with the control about every five seconds. The control sends a reply to the radio after each valid packet, and the radio normally sends several packets at each exchange.
  • Page 101 In our particular RS485 implementation, the control hears its own transmissions, so it can confirm that what it sent was transmitted correctly. The RX count reflects only the characters received from other devices (i.e. from the radio module). It does not include the characters the control sent.

  • Page 103: Chapter 7 Replaceable Parts

    7 7 . . 1 1 . . 2 2 G G e e n n u u i i n n e e P P a a r r t t s s Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or personal injury.

  • Page 104: Figure 7-1 Components

    variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory. Figure 7-1 Components Item Part No. Description Qty. 35227 ROLLER, LINKAGE SHAFT 52224 SWITCH, COVERED POWER 35154 CASTER, 4 INCH SWIVEL STEM Figure 7-2 Drain Pan Assembly , 151783 ASSY, DRAIN PAN OFX (see page 93...

  • Page 105: Figure 7-2 Drain Pan Assembly

    Item Part No. Description Qty. 11B* 140440 KIT, LID ROLLER 151042 WELD ASSY, OXE 100 2-3/8 CARRIER 140597 KIT, BULK DISPOSE FRONT (built prior to 2016) 140596 KIT, SELECTOR VALVE TO ATO FLEX TUBE (built prior to 2016) Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown Figure 7-2 Drain Pan Assembly Item...
  • Page 106 Item Part No. Description Qty. NS04-005 LOCKNUT, SERRATED FLANGE 1/4–20 92889 WELD ASSY, FILTER SECTION 150739 WELD ASSY, CARRIER CLIP 151819 WELD ASSY, CRUMB CATCHER 175860 O-RING, 116 SUCTION LINE (multiples of 10 per pack) 94289 ASSY, DRAIN PAN COVER PFX 10B* 12102 PHT FILTER ENVELOPES - 100CT...

  • Page 107: Figure 7-3 Heating Elements

    Figure 7-3 Heating Elements Item Part No. Description Qty. 154252 ASSY, 2 IN RTD PROBE 140593 KIT, PROBE GUARD 161612- ELEMENT, HEATING 8.5 KW (208V) 161612- ELEMENT, HEATING 8.5 KW (240V) Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required...
  • Page 108 Item Part No. Description Qty. 161612- ELEMENT, HEATING 8.5 KW (480V) 161612- ELEMENT, HEATING 8.5 KW (200V) 161612- ELEMENT, HEATING 8.5 KW (230V) 161612- ELEMENT, HEATING 8.5 KW (220V) 174482 SERVICE PACK, ELEMENT BRACKET (new design, not com- patible with older brackets) 164497 - BRACKET, HI LMT-FRONT 164500...

  • Page 109: Figure 7-4 Thermocouple, Heat Contactor & Control Transformer

    Figure 7-4 Thermocouple, Heat Contactor & Control Transformer Item Part No. Description Qty. 83581-002 CONTROL, WATLOW HIGH LIMIT (208V) 156985 CONTROL, WATLOW HIGH LIMIT (CE) 84987 HL SWITCH, MOMENTARY SPLASH PROOF 65073 CONTACTOR, SQUARED D-24V EF02-125 BREAKER, PUSH BUTTON RESET EF02-104 HOLDER, FUSE - 20A 250V EF02-105...

  • Page 110: Figure 7-5 Left Side Vat

    Figure 7-5 Left Side Vat Item Part No. Description Qty. N N O O T T E E : : O O n n l l y y O O X X E E ( ( O O p p e e n n F F r r y y e e r r ) ) c c o o m m p p o o n n e e n n t t s s a a r r e e c c a a l l l l e e d d o o u u t t .
  • Page 111 Item Part No. Description Qty. N N O O T T E E : : O O n n l l y y O O X X E E ( ( O O p p e e n n F F r r y y e e r r ) ) c c o o m m p p o o n n e e n n t t s s a a r r e e c c a a l l l l e e d d o o u u t t .

  • Page 112: Figure 7-6 Bottom Of Fryer

    Figure 7-6 Bottom Of Fryer Item Part No. Description Qty. 67583 MOTOR, 1/2 HP FILTER PUMP (60 Hz) 163147 MOTOR, 1/2 HP FILTER PUMP (50 Hz) N N O O T T E E : When used on CE units pre-9/16 also replace the condensate tank with P/ N 163939.

  • Page 113: Table 7-1 Flex Lines

    Item Part No. Description Qty. 175835 DRAIN VALVE W/ O-RING KIT 84415 - DRAIN VALVE O-RING (ONLY) (Pack of 5 o-rings) 169857 ACTUATOR (ONLY) 90506-001 VALVE, CHECK SAE 12 (max 200 psi) 154252 ASSY, 2 IN RTD PROBE 91700 ASSY, LH DRAIN PAN SW W/ CONN 140444 KIT, FORM TUBE (NO SELECTOR VALVE) 140446...

  • Page 114: Figure 7-7 Front Top View

    Figure 7-7 Front Top View Item Part No. Description Qty. 175727 SVC PACK, NYLATRON SLIDE 35962 ASSY, BRACKET/WHEEL 140610 KIT, LID CABLE 94259 COUNTERWEIGHT, BAR FULL 167010 COUNTERWEIGHT, BAR HALF Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required...

  • Page 115: Table 7-2 Flex Line

    Figure 7-8 Pump and Valve Item Part No. Description Qty. 97657 SVC PACK, PXE/OXE JIB RETRO-230V (before May 1, 2015) 153417- PUMP MOTOR, 120V (after May 1, 2015) 153417- PUMP MOTOR, 230V (after May 1, 2015) 90506-001 VALVE, CHECK SAE 12 (max 200 psi) - - - - - LINES, FLEX (see...
  • Page 116 • Required by Agency. • Mylar label peels due to environment. Part No. Description Image 170332 LABEL, SHORTENING MELT (GM) 170333 LABEL, BOILOVER PRE- VENTION (GM) 170334 LABEL, VOLTAGE TO GROUND 170336 LABEL, SECURE APPLIANCE * = Not Shown...
  • Page 117 Part No. Description Image 170632 LABEL, LID DANGER (PRESSURE) 170676 LABEL, VOLTAGE TO GROUND 168024 LABEL, HOT SURFACE WARNING 168025 LABEL, DRAIN PAN WARNING * = Not Shown...
  • Page 118 Part No. Description Image 168569 LABEL, DISCONNECT POWER 168570 LABEL, LID DANGER (PRESSURE) 168571 LABEL, SERVICE COVER 168572 LABEL, LID INSTRUC- TION (PRESSURE) * = Not Shown...
  • Page 119 Part No. Description Image 168573 LABEL, SHORTNING MELT KFC 168574 LABEL, OPERATION MANUAL 168575 LABEL, BOILOVER PRO- TECTION KFC 168576 LABEL, SHORTNING DANGER 168577 LABEL, OIL STIRRING DANGER * = Not Shown...
  • Page 121 C C h h a a p p t t e e r r 8 8 W W i i r r i i n n g g a a n n d d P P l l u u m m b b i i n n g g D D i i a a g g r r a a m m s s 8 8 .
  • Page 122 8 8 . . 2 2 4 4 8 8 0 0 V V 3 3 P P H H 3 3 + + G G 2 2 4 4 V V C C o o n n t t r r o o l l s s N N O O T T E E : Omit pressure transducer and pressure valve for Open Fryer (OXE).
  • Page 123 8 8 . . 3 3 3 3 8 8 0 0 - - 4 4 1 1 5 5 V V 3 3 P P H H 3 3 + + G G 2 2 4 4 V V C C o o n n t t r r o o l l s s N N O O T T E E : Omit pressure transducer and pressure valve for Open Fryer (OXE).
  • Page 124 8 8 . . 4 4 O O i i l l L L i i n n e e C C o o n n n n e e c c t t i i o o n n s s f f o o r r B B u u l l k k D D i i s s p p o o s s a a l l N N O O T T E E : Not an actual depiction of plumbing fittings or oil line routing.
  • Page 125 8 8 . . 5 5 O O i i l l L L i i n n e e C C o o n n n n e e c c t t i i o o n n s s f f o o r r N N o o n n - - B B u u l l k k D D i i s s p p o o s s a a l l N N O O T T E E : Not an actual depiction of plumbing fittings or oil line routing.

  • Page 127: Table 9-1 Annual (12 Month) Inspection Checklist

    C C h h a a p p t t e e r r 9 9 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n C C h h e e c c k k l l i i s s t t F F o o r r m m Perform the following annual inspection in the order provided.
  • Page 128 Remove all pressure system tubing. Inspect, clean, or replace any tubing or fitting that is blocked, or obstructed. If leaking is found at any fitting, clean and replace the compression fitting. Filter Components and Drain Oil Verify all components of the drain pan are pre- sent and not damaged.
  • Page 129 Verify that the high limit modules are wired in the high limit circuit and wires are secured on the terminals of the modules. Verify high limit thermocouples are clean and mounted prop- erly to the heating elements. Test filtration system – motor is running, oil is pumping freely back to fry pot.
  • Page 130 9 9 . . 1 1 R R e e q q u u i i r r e e d d T T o o o o l l s s Ensure you have the following tools prior to performing the annual inspection: •...
  • Page 131 • Drain switch • Splice connectors...
  • Page 133 blank page...
  • Page 134 H H e e n n n n y y P P e e n n n n y y C C o o r r p p o o r r a a t t i i o o n n P P .

This manual is also suitable for:

Kfc velocity open oxe-100Velocity seriesOxe-100Velocity oxe-100

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