929
Englne, Cylinder Head, Valve Drive
15
Machining the cylinder head mating surface
Checking the cylinder head for distortion
Check the sealing surface of the cylinder
head for distortion using a feeler gauge
and straightedge.
Distortion limit of mating surface:
0.05 mm. Warped cylinder heads may
be repaired by machining the mating
surface. Admissible distortion after
machining: 0.03 mm
Machlnlng the cylinder heads
As a rule, both cylinder heads must be ma-
chined by the same amount to ensure
correct seating of the regulator housing.
Machine sealing surface of the cylinder head
only until a straight surface is obtained.
Max. wear limit: 23.6 mm.
Note for machining of the sealing surface:
Max. roughness = 0.015 mm
If machining causes the actual value to be
below the tolerance applicable to new pans,
use a 1.4 mm thick cylinder head gasket
(available from the parts service) when fitting
the cylinder head.
New-part size A = 24 * 0.1 mm
Wear limit A = 23.6 mm
Note
When machining the sealing surface facing
the combustion chamber, also check the mat-
ing surface on the camshaft end and machine
if required.
Admissible distortion of camshaft mating
surface
whenchecking:
0.1 mm
after machining: 0.03 mm
Before machining the mating surface facing
the camshaft housing, check dimension "A' to
avoid unnecessary work.
Plug oil passage of check valve before ma-
chining. Remove roll pins.
Cyllnder head refacing dimenslons
and
Identification
New dimension
:24+0.1
mm
Gasket
: 1.1 mm
Identification
: none
Refacing dimension
: 23.8 to 23.6 mm
Gasket
: 1.4 mm
Identification
:N
Identification:
N
Engrave at cylinder 1 and 4 as well as 5 and
8, respectively.
Height of "N" character: 10 mm
Machlnlng the cylinder head matlng surface
Printed In Germany -XXIX, 1332
15 - 19