Bushing Service - Polaris 2014 Sportsman 570 EF Service Manual

Bushing Service

NOTE: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Qty. Part Description
Item
A, B
1 EBS Puller Tool
C 1 EBS Puller Nut
EBS Main Adapter
D 1
EBS Bushing Removal
E 1
Tool Instructions
–
1 Instructions
Additional Special Tools
Qty. Part Description
Clutch Bushing Replacement Tool
1
Kit
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
Qty. Part Description
Item
P-90 Drive/Driven
#2 1 Clutch Bushing Install
Tool
Drive Clutch Cover
Bushing Removal/
#3 1
Installation Tool
(all clutches)
P-90 Driven Clutch
#5 1 Cover Bushing
Removal Tool
Main Puller Adapter
#8 1
Adapter Reducer
#9 1
Number Two Puller
#10 1
Adapter
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
Part #
5132027
5132501
5132029
5132028
9915111
NOTE: Bushings are installed at the factory using
Loctite® 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite® from
Part #
bushing bore prior to installing new bushing.
2871226
Clutch Bushing Removal
1. Install main puller adapter (Item 8) onto puller.
2870386
2. Install adapter reducer (Item 9).
3. Using a hand held propane torch, apply heat around
Part #
outside of bushing until tiny smoke tailings appear.
4. Flip sheave over so bushing faces downward and
5020628 install onto puller.
5. Install bushing tool (Item 2).
5020629
5020631
5020632
5010279
5020633
6. Install left hand nut (C) and spacer onto puller rod
and tighten by hand. Turn puller barrel for further
tension if needed.
7. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
© Copyright 2013 Polaris Sales Inc.
CLUTCHING
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