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Polaris RANGER 570 2023 Owner's Manual

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2023
For Maintenance and Safety
OWNER'S
MANUAL
RANGER 570 Full-Size Sport
RANGER CREW 570 Full-Size Sport

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Summary of Contents for Polaris RANGER 570 2023

  • Page 1 2023 For Maintenance and Safety OWNER’S MANUAL RANGER 570 Full-Size Sport RANGER CREW 570 Full-Size Sport...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone or visit: www.polaris.com/en-us/safety...
  • Page 3 2023 Owner’s Manual RANGER 570 Full-Size Sport RANGER CREW 570 Full-Size Sport...
  • Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Loctite® is a registered trademark of Henkel Corporation. Recreational Off-Highway Vehicle Association® ROHVA® registered trademarks Recreational Off-Highway Vehicle Association. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

  • Page 7: Table Of Contents

    Specifications ....131 POLARIS Products ....137 Troubleshooting ....139 Warranty .

  • Page 9: Introduction

    Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.
  • Page 10 Rockford Corporation 9200 Series Display RC-7 Polaris Industries Inc. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
  • Page 11 100 mW *Other transmitting radio frequencies may exist outside of EU markets. Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address: https://www.polaris.com/en-us/radio-conformity/...
  • Page 12 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
  • Page 13 (IF EQUIPPED) Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.

  • Page 15: Safety

    • Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS). • Make it illegal to own or operate your vehicle. POLARIS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.
  • Page 16 POLARIS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.
  • Page 17 SAFETY PREPARE VEHICLE FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death. ITEM REMARK REFERENCE...
  • Page 18 SAFETY ITEM REMARK REFERENCE Seat Belts Check length of belt for page 51 damage, check latches for proper operation. Exhaust Inspect spark arrester page 108 and clean if needed. – Vehicle Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system.
  • Page 19 Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.
  • Page 20 Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. POLARIS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as: •...
  • Page 21 SAFETY Always stay completely inside the vehicle and hold the steering wheel or hand holds. Body parts outside of the vehicle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the vehicle for any reason.
  • Page 22 SAFETY DRIVING GUIDELINES Drive Responsibly. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death.
  • Page 23 Watching someone else go over a jump or go airborne does not mean you can safely do so. Polaris cannot determine whether any jump you may encounter is appropriate for this vehicle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this vehicle and may cause serious injury or death.
  • Page 24 SAFETY Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other changes in traction and terrain. Driving up hills Check the terrain before ascending a hill and make sure it is not too slippery or loose.
  • Page 25 SAFETY Riding in water / Falling into water Operating through deep or fast-flowing water can cause loss of traction, loss of control, overturning, or being swept away in water. You can be seriously injured or killed from entrapment and drowning. Never operate the vehicle in fast-flowing water or in water that exceeds the floor level of the vehicle.
  • Page 26 After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
  • Page 27 Only recover a vehicle of equal or lesser size and weight. When recovering a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not move a disabled POLARIS vehicle faster than 10 mph (16 km/h). Operating, Idling, Or Parking Near Combustible Materials Engine, exhaust, and other vehicle components can be very hot during and after use.
  • Page 28 If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.
  • Page 29 PVT system can result in vehicle damage, SEVERE INJURY or DEATH. Always look for and remove debris inside and around clutch and vent system when replacing belt. Read owner’s manual or see authorized Polaris dealer. Part number: 7177469 (English), 7177469–F (French Canadian)
  • Page 30 SAFETY CLUTCH COVER WARNING The Clutch Cover Warning label is located on the clutch cover. WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious...
  • Page 31 SAFETY SHIFT/ BRAKE CAUTION The Shift/ Brake Caution label is located on the console. CAUTION To avoid transmission damage, shift only when the vehicle is stationary and at idle. APPLY BRAKE TO START When the vehicle is not in operation or unattended, place shift in the park position.
  • Page 32 SAFETY PASSENGER/ TIRE PRESSURE WARNING The Passenger/ Tire Pressure Warning is located on the cargo box. WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death. • If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.
  • Page 33 SAFETY RANGER CA 570 CREW 570 CA CREW FULL-SIZE FULL-SIZE FULL-SIZE SPORT SPORT SPORT FULL-SIZE SPORT MAXIMUM 1500 lbs. 1300 lbs. 1500 lbs. 1300 lbs. WEIGHT (682 kgs.) (589 kgs.) (682 kgs.) (589 kgs.) CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSEN- GER, CARGO, ACCESSO-...
  • Page 34 PVT system can result in vehicle damage, SEVERE INJURY or DEATH. Always look for and remove debris inside and around clutch and vent system when replacing belt. Read owner’s manual or see authorized Polaris dealer. Part number: 7177469 (English), 7177469–F (French Canadian)
  • Page 35 SAFETY CLUTCH COVER WARNING The Clutch Cover Warning label is located on the clutch cover. WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious...
  • Page 36 SAFETY SHIFT/ BRAKE CAUTION The Shift/ Brake Caution label is located on the console. CAUTION To avoid transmission damage, shift only when the vehicle is stationary and at idle. APPLY BRAKE TO START When the vehicle is not in operation or unattended, place shift in the park position.
  • Page 37 SAFETY PASSENGER/ TIRE PRESSURE WARNING The Passenger/ Tire Pressure Warning is located on the cargo box. WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death. • If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.
  • Page 38 SAFETY RANGER CA 570 CREW 570 CA CREW FULL-SIZE FULL-SIZE FULL-SIZE SPORT SPORT SPORT FULL-SIZE SPORT MAXIMUM 1500 lbs. 1300 lbs. 1500 lbs. 1300 lbs. WEIGHT (682 kgs.) (589 kgs.) (682 kgs.) (589 kgs.) CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSEN- GER, CARGO, ACCESSO-...
  • Page 39 SAFETY Be Sure Riders Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll, reduce your risk to injury: • Keep a firm grip on the steering wheel or handholds and brace yourself. • Do not put any part of your body outside of the vehicle for any reason. Rollovers have caused severe injuries and death, even on flat, open areas.
  • Page 40 Always look for and remove debris Part number: 7181427 inside and around clutch and vent system when replacing belt. Read owner’s manual or see authorized Polaris dealer. PASSENGER / TIRE PRESSURE WARNING The Passenger/ Tire Pressure Warning is located in the cargo box. WARNING...
  • Page 41 SAFETY • Passengers can be thrown off. This can cause serious injury or death. • Never carry passengers in cargo box. • Read the Owner’s Manual. • Never carry fuel on this vehicle. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
  • Page 42 SAFETY SHIFT ALERT The Shift Alert label is located on the front console. WARNING To avoid transmission damage, shift only when vehicle is stationary and at idle. APPLY BRAKE TO START. When this vehicle is not in operation, or unattended, place shift in the park position.
  • Page 43 SAFETY • Reduce speed and allow greater distance for braking when carrying cargo. • Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box. •...

  • Page 45: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Radiator Electric Compartment ROPS Cab Frame Tailgate Hip Bars Cargo Box Seat Belts Headlights Cargo Box Release Lever Front Bumper/Bush Guard Muffler Fuel Cap...
  • Page 46 FEATURES AND CONTROLS CONSOLE Steering Wheel Adjustment Lever Mode Button Gear Selector (Shifter) Storage Compartment AWD Switch Storage Tray Ignition/Light Switch 12V Auxiliary Outlet Instrument Cluster AUXILIARY OUTLET The vehicle is equipped with 12–volt accessory outlets on the dash. Use the outlets to power an auxiliary light or other optional accessories or lights.
  • Page 47 WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger, which can be ordered through your dealer. Polaris provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on the dash. While charging, place the charger outside of the vehicle and protect it from moisture.
  • Page 48 FEATURES AND CONTROLS Lights Off Lights are off. Electrical circuits are on. Electrical equipment can be used. Start Turn the key to the START position to engage the electric starter. Turn the key to the LIGHTS ON position after starting the engine.
  • Page 49 PARK. Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
  • Page 50 FEATURES AND CONTROLS USING LOW GEAR Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK. Always shift into low gear for any of the following conditions.
  • Page 51 FEATURES AND CONTROLS FOOT PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride. 1.
  • Page 52 EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 53 FEATURES AND CONTROLS SEAT BELTS This vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock.
  • Page 54 FEATURES AND CONTROLS SEAT BELT INSPECTION WARNING Failure to perform regular inspection can reduce the effectiveness of the seat belt during a crash and could result in serious injury or death. Inspect all seat belts for proper operation before each use of the vehicle. 1.
  • Page 55 Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your POLARIS dealer or qualified technician can assist. SECURING THE NET 1.
  • Page 56 If your factory-installed battery cannot maintain a charge because of operation in extreme cold or with multiple electrical accessories, you may need to purchase a 30 AH battery and a battery strap bracket. Your POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.
  • Page 57 FEATURES AND CONTROLS INSTRUMENT CLUSTER Speedometer Rider Information Center Indicator Lamps Mode Button...
  • Page 58 FEATURES AND CONTROLS RIDER INFORMATION CENTER The rider information center is located in the instrument cluster. All segments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer.
  • Page 59 FEATURES AND CONTROLS Lo [VOLTAGE] – Battery voltage is too low (below 11V). Drive at a higher RPM or recharge the battery to clear the warning. Ov [VOLTAGE] – High electrical load has been applied to the battery (above 15V) or there is a possible issue with another vehicle component.
  • Page 60 Power Steering turned to the ON position. If light remains on, the EPS (EPS) Warning system is inoperative. See your POLARIS dealer, or (if equipped) other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 61 FEATURES AND CONTROLS MODE BUTTON The button located on the face of the instrument cluster is used to toggle through available mode options in the following order: • Odometer • Trip Meter • Tachometer • Hour Meter • Service Interval •...
  • Page 62 FEATURES AND CONTROLS CLOCK MODE The clock must be reset any time the battery has been disconnected or discharged. To set the clock time, do the following: 1. Turn key to the ON position. Use the Mode Button to toggle to the odometer display.
  • Page 63 DIAGNOSTIC DISPLAY MODE The EFI diagnostic display mode is for informational purposes only. Your POLARIS dealer or other qualified technician can provide all major repairs. The diagnostic mode is accessible only when the check engine warning indicator is activated after the key is turned on. Leave key ON to view the active code (failure code).
  • Page 64 3. Record the three numbers displayed in the gear position, clock and odometer displays. 4. Press the Mode Button to advance to the next error code. 5. PRESS and HOLD the Mode Button to exit the diagnostics menu. Your authorized POLARIS dealer can provide code details and diagnosis.

  • Page 65: Operation

    OPERATION OPERATION IMPORTANT INFORMATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 66 Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
  • Page 67 Indicator lights Ensure proper operation page 58 Intake pre-filters Inspect, clean Headlamps Check operation, apply POLARIS dielectric page 117 grease when lamp is replaced Brake light/tail lamps Check operation Seat Latch Push down on the seat back to ensure the latch...
  • Page 68 OPERATION 5. Never operate with accessories not approved by POLARIS for use on this vehicle. 6. Operate this vehicle off-road only. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for on-road use).
  • Page 69 OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well ventilated area. 2. Sit in the driver's seat and fasten the seat belt. Secure the cab doors (if equipped). 3. Place the transmission in PARK. 4.
  • Page 70 OPERATION BRAKING 1. Release the throttle pedal completely. NOTICE When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking. 2. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.
  • Page 71 OPERATION 8. Always make sure all cab doors are closed and latched when riding in this vehicle. 9. Place the transmission in PARK. 10. Start the engine. 11. Apply the brakes and shift into low gear. 12. Check your surroundings and determine your path of travel. 13.
  • Page 72 OPERATION DRIVING WITH A PASSENGER • Perform the pre-ride inspection. • Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold.
  • Page 73 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 74 OPERATION DRIVING UPHILL Whenever traveling uphill, follow these precautions: • Avoid excessively steep hills. • ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill. • Always travel straight uphill. • Keep both feet on the floor. •...
  • Page 75 OPERATION DRIVING THROUGH WATER Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine. Your dealer can provide this service.
  • Page 76 OPERATION PARKING THE VEHICLE To park the vehicle, do the following: 1. Apply the brakes. Stop the vehicle on a level surface. 2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
  • Page 77 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
  • Page 78 OPERATION Loads should be centered on the vehicle and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box. Always read and understand the load distribution warnings listed on warning labels and in this manual.
  • Page 79 OPERATION TOWING LOADS WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2.
  • Page 80 OPERATION 4. Turn the key to the off position. 5. Dismount vehicle. 6. Ensure that the cargo is positioned evenly or toward the front of the cargo box. 7. Release the tailgate latches. WARNING Never operate the dump lever without ensuring that the load is positioned evenly or at the front of the box.
  • Page 81 OPERATION ENGAGING AWD Press the top of the switch to engage All All-Wheel Drive (AWD) Wheel Drive (AWD). The 4X4 indicator illuminates in the rider information Differential Lock center to indicate that the vehicle is in Differential Unlock AWD.When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction.
  • Page 82 OPERATION 4. Shift into low gear and drive forward. 5. If the front gearcase remains locked after following these instructions, see your dealer or other qualified service person for service. LOCKING THE DIFFERENTIAL Move the rocker switch to the center position to lock the differential and operate in two wheel drive (2WD).

  • Page 83: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1a.

  • Page 85: Maintenance

    OVERVIEW Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 86 MAINTENANCE Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation. INITIAL BREAK-IN SERVICE FIRST 25 HOURS / 250 MILES (400 KM) Initial fluid level inspection;...
  • Page 87 MAINTENANCE Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation. EVERY 100 HOURS / 1000 MILES (1600 KM) OR YEARLY Replace air filter.
  • Page 88 EVERY 100 HOURS / 1000 MILES (1600 KM) OR YEARLY Wiring Inspect for wear, routing, and retention. * Have an authorized Polaris dealer or other qualified person perform these services. Vehicles subjected to severe use must be serviced at 50% of the stated interval.
  • Page 89 MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
  • Page 90 POLARIS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil or a similar oil. Refer to the Specifications section for capacities. Oil may need to be changed more frequently if POLARIS PS-4 engine oil is not used. Follow the manufacturer's recommendations for ambient temperature operation.
  • Page 91 MAINTENANCE OIL CHECK WARNING Continuous contact with used motor oil has caused skin cancer in laboratory animal tests. Avoid prolonged contact. Wash skin with soap and water. Launder or discard soiled clothing. The oil dipstick and fill tube is located on the engine. Access the dipstick through the right rear wheel well.
  • Page 92 MAINTENANCE OIL AND FILTER CHANGE Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart. The engine drain plug is located on the bottom of the crankcase. To change the oil and filter , do the following: 1.
  • Page 93 MAINTENANCE 10. Lubricate the O-ring on the new filter with a film of fresh engine oil. Check to make sure the O-ring is in good condition. 11. Install the new filter and rotate it clockwise by hand until the filter gasket contacts the sealing surface, then turn it an additional 3/4 turn.
  • Page 94 MAINTENANCE GEARCASES TRANSMISSION (MAIN GEARCASE) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. TORQUE Transmission Drain / Fill Plug: 14 ft-lbs (19 Nm) OIL CHECK The fill plug is located on the rear of the gearcase.
  • Page 95 MAINTENANCE FLUID CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate. 1. Insure the engine is off and remove the fill plug 2. Place a drain pan under the drain plug 3.
  • Page 96 MAINTENANCE FRONT GEARCASE (DEMAND DRIVE) Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.
  • Page 97 MAINTENANCE 9. Check for leaks. 10. Discard used oil properly. GEARCASE SPECIFICATION CHART DRAIN PLUG/ FILL PLUG LEVEL GEARCASE LUBRICANT CAPACITY TORQUE CHECK PLUG TORQUE AGL Gearcase Transmission 41 fl oz 10–14 ft-lbs 10–14 ft-lbs Lubricant & (Main (1200 mL) (14–19 N·m) (14–19 N·m) Transmission...
  • Page 98 Refer to the Specifications section for the recommended spark plug type for your vehicle. Always torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. SPARK PLUG GAP/TORQUE MODEL ELECTRODE GAP...
  • Page 99 MAINTENANCE NORMAL PLUG The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be white.
  • Page 100 ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
  • Page 101 MAINTENANCE RADIATOR COOLANT LEVEL Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan.
  • Page 102 4. Use a funnel and slowly add coolant as needed. 5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part. OVERFLOW BOTTLE COOLANT LEVEL Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart.
  • Page 103 • See your dealer or other qualified service person as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 104 MAINTENANCE BELT REPLACEMENT / DEBRIS REMOVAL If a belt fails, always clean any debris from the clutch air duct and from the clutch and engine compartments when replacing the belt. WARNING Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.
  • Page 105 12. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist. Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail.
  • Page 106 6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist.
  • Page 107 6. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service. 7. If water has been ingested into the PVT follow the procedure for drying.
  • Page 108 MAINTENANCE FILTER SYSTEMS AIR FILTER Always change the air filter at the intervals outlined in the Periodic Maintenance Chart. 1. Lift the cargo box. 2. Clean all dirt and debris from the air box area. 3. Unlatch the two (2) cover clips and carefully remove the air box cover. Inspect the seal between the cover and air box to ensure the seal is not torn and has been maintaining a proper seal.
  • Page 109 NOTICE Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. See page 92 for the part numbers of POLARIS products. 7. Make sure the filter is fully seated on the intake boot and that there is no gap between the filter and boot after installation.
  • Page 110 MAINTENANCE SPARK ARRESTOR WARNING • Never operate the vehicle without the spark arrestor. • Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
  • Page 111 MAINTENANCE 7. Repeat steps 4 and 5 until no more particles are expelled when the engine is revved. 8. Stop the engine. Allow the arrestor to cool. 9. Reinstall the arrestor plug and remove the outlet cover or plug.
  • Page 112 MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. BRAKE FLUID Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING After opening a bottle of brake fluid, always discard any unused portion.
  • Page 113 MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.
  • Page 114 MAINTENANCE SUSPENSION ADJUSTMENT Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension. Always heed the following rules if you make adjustments to this suspension. • Always return the suspension to the lowest (softest ) setting after the load is removed from the vehicle.
  • Page 115 Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS approved size and type of tires for this vehicle when replacing tires.
  • Page 116 MAINTENANCE 122 Nm Front-CREW (90 ft. lbs.) 150 Nm Rear (111 ft. lbs.) 245 Nm Rear-CREW (181 ft. lbs.)
  • Page 117 MAINTENANCE WHEEL REMOVAL 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. Stop the engine. 3. Loosen the wheel nuts slightly. 4. Elevate the side of the vehicle by placing a suitable stand under the frame. 5.
  • Page 118 MAINTENANCE FUSES If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. The fuse box is located in the electrical compartment under the left rearmost seat.
  • Page 119 MAINTENANCE LIGHTS Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Do not operate this vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.
  • Page 120 MAINTENANCE HEADLIGHT BEAM ADJUSTMENT To adjust the headlight beam, do the following: 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
  • Page 121 MAINTENANCE BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Your vehicle has a low-maintenance battery.
  • Page 122 If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
  • Page 123 MAINTENANCE If using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the guidelines below. Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage (DC) Charge Time* Action None required 100%...
  • Page 124 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 125 Replacement safety labels are provided by POLARIS at no charge. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
  • Page 126 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 127 6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. BATTERY MAINTENANCE See the Battery Storage and Battery Charging sections for storage and charging procedures.
  • Page 128 MAINTENANCE 4. Check all the points listed in the Daily Pre-Ride Inspection. Tightness of the bolts, nuts and other fasteners should be checked by an authorized dealer or other qualified service facility. 5. Lubricate at the intervals outlined in the Periodic Maintenance Chart. LOADING AND UNLOADING The weight distribution of the cargo loaded onto the trailer is important and will have an impact on how the vehicle handles on the road.
  • Page 129 MAINTENANCE 4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle. 5. Remove the key to prevent loss during transporting. 6. Ensure that all seats are attached correctly and are not loose. 7.
  • Page 130 MAINTENANCE 8. Using tie-down straps of suitable Working Load Limit (WLL), secure the vehicle to the trailer at the designated tie-down points (front and rear). The straps must be secured in a manner that provides support in both vertical and lateral directions. Ensure that they are set with enough tension as to compress the suspension and prevent vehicle movement during transport.
  • Page 131 MAINTENANCE TIE-DOWN LOCATIONS Front tie-down point Rear tie-down points...

  • Page 133: Specifications

    SPECIFICATIONS SPECIFICATIONS RANGER 570 FULL-SIZE SPORT Maximum Weight 1500 lbs. (680.4 kg) (4X4) Capacity (includes weight 1300 lbs. (590 kg) (4X4 sold in California) of operator, passenger, cargo, accessories) Dry Weight 1140 lbs. (517 kg) Test GVW - Rollover 2850 lbs. (1292 kg) per OSHA® 29 CFR Protection System 1928.53 (ROPS)
  • Page 134 SPECIFICATIONS Compression Ratio 10:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 32° +/- 2° @ 5000 RPM Spark Plug NGK® MR7F / .031” (0.7-0.9 mm) Lubrication System Wet Sump Cooling Liquid Front Suspension MACPHERSON® Strut w/9 in. (22.9 cm) of travel Rear Suspension Dual A-Arm, IRS w/10 in.
  • Page 135 SPECIFICATIONS Brake Light 10 L.E.D. (3.1W) Indicator Light 1.0 W...
  • Page 136 SPECIFICATIONS RANGER CREW 570 FULL-SIZE SPORT Maximum Weight 1500 lbs. (680.4 kg) (4X4) Capacity (includes weight 1300 lbs. (590 kg) (4X4 sold in California) of operator, passenger, cargo, accessories) Dry Weight 1520 lbs. (689.46 kg) Test GVW - Rollover 3200 lbs. (1451 kg) per OSHA® 29 CFR Protection System 1928.53 (ROPS)
  • Page 137 SPECIFICATIONS Compression Ratio 10.5:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 32° +/- 2° @ 5000 RPM Spark Plug NGK® MR7F / .031” (0.7-0.9 mm) Lubrication System Wet Sump Cooling Liquid Front Suspension MACPHERSON® Strut w/9 in. (22.9 cm) of travel Rear Suspension Dual A-Arm, IRS w/10 in.
  • Page 138 SPECIFICATIONS Taillights 10 L.E.D. (.28W) Brake Light 10 L.E.D. (3.1W)

  • Page 139: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS SIZE (QUANTITY) PRODUCT QUANTITY PART NUMBER 12 fl oz (355 mL) 2870791 aerosol Fogging Oil 1 qt (0.95 L) 2871517 1 qt (0.95 L) 2876244 2 qt (1.90 L) PS-4 2877490 1 gal (3.8 L) 2876245 1 qt (0.95 L)
  • Page 140 POLARIS PRODUCTS SIZE (QUANTITY) PRODUCT QUANTITY PART NUMBER 2.5 gal (9.5 L) 2872280 DOT 4 Brake Fluid — 2872189 Loctite® 565 Thread — 2871956 Sealant BatteryMINDer® 2012 — 2830438 AGM - 2 AMP Charger...

  • Page 141: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR/BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall Use low range during loading. trailer in high range Starting out going up a steep Use low range. incline Driving at low RPM or ground speed – 3–7 mph (4.8–11.3 Drive at a higher speed or use low range more frequently.
  • Page 142 TROUBLESHOOTING...
  • Page 143 TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery. Loose battery Check all connections and tighten. connections Loose solenoid Check all connections and tighten. connections Loose electronic control Inspect, clean, reinstall connectors. box connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
  • Page 144 TROUBLESHOOTING ENGINE BACKFIRES POSSIBLE CAUSE SOLUTION Weak spark from spark plug Inspect, clean and/or replace spark plug Incorrect spark plug gap or Set gap to specs or replace plug heat range Old or non-recommended fuel Replace with fresh recommended fuel Incorrectly installed spark plug Your authorized dealer can assist wires...
  • Page 145 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized dealer can assist wires...

  • Page 147: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 148 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 149 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 150 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 151 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
  • Page 152 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 153 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 154 California regulations and may void this limited emissions warranty offered by the manufacturer. POLARIS Inc. warrants that at the time is first purchased, this vehicle is: 1. Designed, built, and equipped so as to conform, at the time of sale, with all applicable California evaporative emissions regulations.
  • Page 155 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 156 WARRANTY United States & Canada: 1-800-POLARIS (1-800-765-2747) French: 1-800-268-6334...

  • Page 157: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 159 Adding or Changing Coolant ..98 Diagnostic Display Mode ..... 61 Air Filter......... 106 Drive Belt Wear/Burn....139 Air Filter / Air Box..... 124 Driving Downhill ......72 All Wheel Drive/Rear Driving in Reverse ..... 73 Differential System ....78 Driving on a Sidehill ....
  • Page 160 Passenger / Tire Pressure Warning ......38, 40 Gauge Passenger/ Tire Pressure Display Units ......59 Warning ......30, 35 Engine Error Codes ....62 Proper Use Warning... 28, 33 Engine Hours......60 Seat Belt/ Drive Responsibly Mode Button..... 45, 59 Warning ......
  • Page 161 Spark Plug Inspection....96 Part Numbers ......137 Spark Plug Recommendations ..96 Plugs, Spark......96 Specifications ....131, 134 Polaris Products ...... 137 Stabilize the Fuel ..... 124 POLARIS Variable Starting the Engine ....67 Transmission (PVT) System Steering Wheel ......46 PVT Drying ......
  • Page 162 Washing the Vehicle....122 Welcome Page ......3 Wet Fouled Plug......97 Wheel Installation .....115 Wheel Removal......115...
  • Page 164 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Inc. 2100 Highway 55 Part No. 9940855 Rev 02 Medina, MN 55340 Printed in USA...

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