Bushing Service - Polaris 2014 Sportsman 570 EF Service Manual

Bushing Service

NOTE: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Qty. Part Description
Item
A, B
1 EBS Puller Tool
C 1 EBS Puller Nut
EBS Main Adapter
D 1
EBS Bushing Removal
E 1
Tool Instructions
–
1 Instructions
Additional Special Tools
Qty. Part Description
Clutch Bushing Replacement Tool
1
Kit
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
Qty. Part Description
Item
P-90 Drive/Driven
#2 1 Clutch Bushing Install
Tool
Drive Clutch Cover
Bushing Removal/
#3 1
Installation Tool (all
clutches)
P-90 Driven Clutch
#5 1 Cover Bushing
Removal Tool
Main Puller Adapter
#8 1
Adapter Reducer
#9 1
Number Two Puller
#10 1
Adapter
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
Part #
5132027
5132501
5132029
5132028
9915111
NOTE: Bushings are installed at the factory using
Loctite® 648. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite® from
Part #
bushing bore prior to installing new bushing.
2871226
2870386
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
Part #
5020628
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller (PN
5020629
2870386) securely into bench vise and lightly grease
puller threads.
5020631
3. Remove nut from puller rod and set aside.
5020632
5010279
5020633
4. Install puller adapter (Item 10 from kit PN 2871226).
© Copyright 2013 Polaris Sales Inc.
CLUTCHING
CAUTION
process.
Piston Pin Puller:
PN 2870386
6
6.21