Commissioning; Total Acceptance Of The Application; Tests Before Initial Commissioning - Leuze electronic MSI 400 Operating Instructions Manual

Integrating safety sensors
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9

Commissioning

Commissioning cannot take place without testing being conducted by a qualified person!
Ä Before you place the system in which you use a MSI 400 safety control in operation for the
first time, it must be tested and documented for release by a qualified person.
Monitor the hazardous area!
Ä Before commissioning, make sure that no one is inside the hazardous area.
Ä Check the hazardous area and secure it against access by unauthorized people (e.g. place
warning notices, set up blocks, etc.). Note the corresponding laws and local regulations.
9.1

Total acceptance of the application

You may only place the system into operation if the total acceptance inspection was passed successfully.
The total acceptance inspection may only be done by appropriately trained personnel.
The total acceptance comprises the following test points:
Procedure
Ä Check whether all of the safety-related parts of the system (wiring, connected sensors and command
encoders, configuration) meet the respective standards (e.g. EN 62061 or EN ISO 13 13849-1).
Ä Test the devices connected to the safety control in accordance with the test information in the corres-
ponding operating instructions.
Ä Mark all of the connections (connection lines and plug connectors) on the safety control clearly and
uniquely to prevent mixups. Because the MSI 400 system has multiple connections with the same
shape, make sure that connection lines or connectors that are disconnected are not unintentionally
connected back to the wrong connection.
Ä Check the signal paths and the correct integration into higher-level controls.
Ä Check the correct data transmission from and to the MSI 400 safety control.
Ä Check the logic program of the safety control.
Ä Carry out a complete validation of the safety functions of the system in each operating mode and an er-
ror simulation. Note in particular the response times of the individual applications.
Ä Fully document the configuration of the system, the individual devices, and the results of the safety
check.
9.2

Tests before initial commissioning

The tests before initial commissioning are used to confirm the safety requirements required in the national/
international guidelines, particularly the Machinery or Work Equipment Directive (EC conformity).
Procedure
Ä Test the effectiveness of the safety equipment on the machine in all operating modes and functions that
can be set on the machine.
Ä Make sure that operating personnel who will be working with the machine protected by the safety con-
trol are trained by qualified people from the machine operator before starting work. The machine oper-
ator is responsible for the training.
Leuze electronic
WARNING
WARNING
MSI 400
Commissioning
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