Related Manuals for Leuze electronic MC3 Series
Summary of Contents for Leuze electronic MC3 Series
- Page 1 MC3x Magnetically Coded Sensors with MSI-MC3x Safety Relays Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 2: Table Of Contents
Cleaning ............41 Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 3 EC Declaration of Conformity..........58 Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 4: About This Document
Other symbols Symbol for tips Text passages with this symbol provide you with further information. Symbols for action steps Text passages with this symbol instruct you to perform actions. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 5: Checklists
They replace neither testing of the complete machine or system prior to the initial start-up nor their periodic testing by a competent person. The checklists contain minimum testing requirements. Depending on the application, other tests may be necessary. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 6: Safety
A running machine can cause severe injuries! Make certain that, during all conversions, maintenance work and inspections, the system is securely shut down and protected against being restarted. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 7: Proper Use
Foreseeable misuse Any use other than that defined under the “approved purpose” or which goes beyond that use of the Safety Relay, sensor and actuator is considered improper use! Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 8: Competent Persons
• regular testing by competent persons Exemption of liability Leuze electronic GmbH & Co. KG is not liable in the following cases: • Safety Relay, sensor and actuator are not used as intended • Reasonably foreseeable misuse is not taken into account •... - Page 9 • for which the current limits are not compatible • which have not been programmed to be compatible with the respective contact set • although a PDF system certified in accordance with EN 60947-5-3 was provided Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 10: Device Description
• Performance Level (PL) e (EN ISO 13849-1: 2008) • Safety category 4 (EN ISO 13849-1:2008) Depending on the application, various MC3x series are available. Sensor Actuator Safety Relay Figure 3.1: MC3x series with MSI-MC3x Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 11: Device Overview
< 9 mm, > 19 mm, > 22 mm 2 m-, 5 m-, 10 m-PVC con- max. 88 mm x 25 mm nection cable with wire-end sleeves 0.2 m PVC connection cable with M12 plug M8 plug Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 12 Up to PL e and cat. 3 (EN 13849-1) with connec- tion of more than one sen- Figure 3.2: Design MC388x Figure 3.3: Design MC336x Figure 3.4: Design MC330x Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 13 Voltage supply switched on Green illuminated Input condition for K1 fulfilled Green illuminated Input condition for K2 fulfilled Date of manufacture Order number Designation Figure 3.6: Designation locations, MC3x series sensors Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 14: Functions
• all actuators of the connected sensors are in the specified distance range • all connected sensors are activated • opening of the contacts (reset button, EDM contacts) causes the signal at pin SR to drop out Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 15: Applications
Only operate access guarding in the start/restart interlock operating mode or take additional safety measures. Figure 5.1: Access guarding on a PCB production line, implemented on a door with MC330x sensors Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 16 Access guarding on a filling system, realized on a door with MC388x sensors Figure 5.3: Access safeguarding on a small painting robot, implemented on a hood with MC336x sen- sors Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 17 Access safeguarding on a food production line, implemented on a sliding gate with MC336x sensors Figure 5.5: Access safeguarding on a beverage filling system, implemented on a raisable window with MC336x sensors Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 18: Mounting
Aligning on the basis of the markings, approach directions In the following example, the MC388x sensor is mounted on the front of a sliding gate. The switching condition is activated by the actuator approaching from below. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 19 In the following example, the MC336x sensor is mounted on a small sliding window and is protected. The switching condition is activated by the actuator approaching on the same level. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 20 In the following example, the MC330x sensor is mounted recessed on the front of a sliding gate. The switching condition is activated by the actuator approaching on the same level. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 21: Mounting And Aligning Sensor And Actuator
Align sensor and actuator with one another so that when the guard is closed, the markings (e.g., arrows, notches, lines) are aligned, i.e., are opposite one another. A lateral offset reduces the switching distance. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 22 Switching distances from sensor to actuator see table switch- see table see table switching ing distance switching dis- distance tance Figure 6.15: MC388x Figure 6.17: MC330x Figure 6.16: MC336x Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 23: Checklist - Correct Mounting Of Sensor And Actuator
While the guard is closed, is the distance from sensor and actuator within the specified values Sao and OFF? Do the markings on sensor and actuator align while the guard is closed? Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 24: Mounting The Safety Relay
The MSI-MC310/311 is not suitable for free wall mounting . Depending on the environmental conditions at the end user, a suitable protective housing type must be determined and used. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 25: Electrical Connection
There are 16 terminals on the Safety Relay for connecting the cables. The connection of the Safety Relay is divided into sensor groups, additional functions, OSSDs and supply voltage. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 26: Msi-Mc310 Safety Relay
Safety level Connection, terminal Bridging, if the adjacent termi- nal group is not needed 1 sensor PL e, cat. 4, PDF-M bridge ® ® ® ® 1 sensor ® ® Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 27: Sensor Pin Assignment (1Nc/1No)
Wire assignment, colors of the connection cable, state without activation by actuator Pin 1 Brown Pin 2 White Pin 3 Blue Pin 4 Black Figure 7.3: Pin assignments of the M8 connector Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 28: Msi-Mc311 Safety Relay
Contact 2, NO Output Contact 2, NO Input Start circuit 1 Input Start circuit, bridged Relay contact input Status Relay contact output Status off Relay contact output Status on Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 29: Sensor Pin Assignment (2No)
The MC3x sensors (2NO) are equipped with either M8, M12 connectors or with a PVC or PUR connection cable, in various lengths and with wire-end sleeves. Brown White Blue Black Figure 7.6: Wire assignment, colors of the connection cable, state without activation by actuator Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 30: Connection Examples
The following examples show possible connection combinations of Magnetically Coded Sensors on the Safety Relay for contact set 1NC/1NO. All available safety inputs must be occupied. Bridges are to connect the remaining inputs where no sensors are connected . Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 31 (EDM), contact drawing without activation by actuator The following wiring diagram shows the connection of four MC3xS1x on two doors for achieving safety category 3 and Performance Level e or d. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 32: Connection Examples With Mc3Xs2X Sensors And Msi-Mc311 Safety Relay
The following wiring diagram shows the connection of an MC3xS2x for achieving safety category 4 and Performance Level e. For access safeguarding, it also includes the “start/restart interlock” operating mode and a reset button Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 33 K1, K2 as well as those of the downstream contactors. MC3xS2x MC3xS2x MSI-MC311 +24V MC3xS2x MC3xS2x Figure 7.15: Example 3: Connection of four MC3xS2x with start/restart interlock, contact drawing without activation by actuator Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 34: Connecting To The Machine Control
The reset button can be used to unlock the start/restart interlock (where foreseen). In this way, the respon- sible person can restore normal operation of the system following process interruptions (triggering of the protective function, failure of the voltage supply) (see chapter 7.7 „Unlocking start/restart interlock“). Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 35: Unlocking Start/Restart Interlock
Make certain that there are no people in the danger zone. Press and release the reset button. The MSI-MC3x switches to the ON state, LEDs K1 and K2 illuminate. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 36: Testing
• Safe mains separation • At least 2 A current reserve Not until proper monitoring of the guard is ascertained may it be integrated in the control circuit of the system. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 37: Checklist - Before The Initial Start-Up
Does opening of the monitored moveable part of the guard cause the dangerous process to stop in such a way that the dangerous process cannot be reached during the stopping time? Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 38: To Be Performed Periodically By Competent Persons
Make certain that the dangerous state stops as soon as the guard is opened. 8.3.1 Check list – daily or at change of shift Tester: Authorized operator or instructed person Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 39 • the Safety Relay? Is the dangerous process brought to an immediate standstill upon open- ing of the guard? Does the dangerous process end before the point of operation can be reached? Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 40: Cleaning
• Remove metal dust, iron filings, etc. Clean sensor and actuator depending on degree of contamination • with, e.g., a vacuum cleaner or a clean cloth • with solvent-free cleaning agents Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 41: Rectifying The Fault
Rectify the short circuit and replace the fuse. “Supply” LED on K1, K2 on External cross con- Rectify the cross connection and nection in the replace the fuse. switch-off circuit Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 42: Disposing
Disposing Disposing For disposal observe the applicable national regulations regarding electronic components. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 43: Service And Support
Monday to Thursday, 8.00 a.m. to 5.00 p.m. (UTC+1) Friday, 8.00 a.m. to 16.00 p.m. (UTC +1) Return address for repairs: Service Center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Leuze electronic MC3x... -
Page 44: Technical Data
1 (connection cable or M8 plug) Connection type Connection cable with wire-end sleeves or M8 plug, each molded to housing Conductor cross-section (stranded) 4 x 0.35 mm (connection cable) ² Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 45: Magnetically Coded Sensors, Actuator, Contact Set 2No
Switched current Ie max. 100 mA Short circuit protection By means of MSI-MC311 Safety Relay Installation point Arbitrary, provided housing markings are aligned Min. distance to other magnetic sensors 50 mm Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 46: Msi-Mc310 Safety Relay
EN ISO 13849-1:2008 Average probability of a dangerous failure per 2.47 4.29 1.03 × × × hour (PFH with mean annual number of switching cycles performed by the relay (N Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 47 Rated insulation voltage 250 V AC Mechanical life time 10 million switching cycles Requirement on the voltage supply when used Class 2 Circuits acc. to cULus (UL 508) Overvoltage category Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 48 Dimensions (dimensional drawings) see chapter 14 „Dimensions and weights“ Installation point Arbitrary, on 35 mm DIN top-hat supporting rail in accordance with DIN EN 50022 Weight see table 14.1 Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 49: Msi-Mc311 Safety Relay
Max. number of sensors 30, serial Cable length, sensors 30 m Pickup delay manual start 150 ms Pickup delay automatic start 30 ms Regression delay, response time 20 ms Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 50 2 x 0.2 to 1.5 mm , fine-wired 2 x 0.2 to 1.0 mm , single-wired Connection cables, temperature resistance, 60 °C min. Screw terminals, tightening torque 0.56 … 0.79 Nm Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 51 DIN EN 50022 Weight see table 14.1 These tables do not apply in combination with additional M12 plug or connecting cable. except where these components are explicitly mentioned. Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 52: Dimensions And Weights
S22 S33 S34 S12 32 22.5 113.6 Figure 14.4: Dimensions of MSI-MC310/MSI-MC311 Safety Relay Table 14.1: Weights Description Weight (g) Magnetically Coded Sensors of the MC388 series MC388-S1C2-A MC388-S1C5-A Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 53 Magnetically Coded Sensors of the MC336 series MC336-S1C2-A MC336-S1C5-A MC336-S1C10-A MC336-S1R2-A MC336-S1R5-A MC336-S1R10-A MC336-S1M8-A MC366-S1-C02M12-A MC336-S2C2-A MC336-S2C5-A MC336-S2M8-A MC336-S2C02M12-A MC336 accessories MC336-S1-A MC336-S2-A MC336-SP-8 Magnetically Coded Sensors of the MC330 series MC330-S1C2-A MC330-S1C5-A Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 54 Dimensions and weights Description Weight (g) MC330-S1C10-A MC330-S1R2-A MC330-S1R5-A MC330-S1R10-A MC330-S1M8-A MC330-S1-C02M12-A MC330-S2C2-A MC330-S2C5-A MC330-S2M8-A MC330-S2-C02M12-A MC330 accessories MC330-S1-A MC330-S2-A MSI-MC3x Safety Relays MSI-MC310 MSI-MC311 Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 55: Ordering Information And Accessories
Connection cable 2 m, PVC 63001071 MC336-S2C5-A Sensor, 2NO Connection cable 5 m, PVC 63001076 MC336-S2M8-A Sensor, 2NO M8 plug 4-pin 63001077 MC336-S2C02M12-A Sensor, 2NO Connection cable 0.2 m, PVC with M12 plug Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 56 Sensor, 2NO Connection cable 0.2 m, PVC with M12 plug MC330 accessories 63001152 MC330-S1-A Actuator 63001157 MC330-S2-A Actuator MSI-MC3x Safety Relays 549941 MSI-MC310 Safety Relay 549942 MSI-MC311 Safety Relay Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 57: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity Leuze electronic MC3x Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...