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Leuze electronic Line Profile Sensor manual available for free PDF download: Technical Description
Leuze electronic Line Profile Sensor Technical Description (112 pages)
Light Section Sensors
Brand:
Leuze electronic
| Category:
Accessories
| Size: 4 MB
Table of Contents
Table of Contents
3
Figures and Tables
8
1 General Information
10
Explanation of Symbols
10
Declaration of Conformity
10
2 Safety Notices
11
General Safety Notices
11
Documentation
11
Safety Regulations
11
Repair
11
Safety Standards
11
Approved Purpose
11
Areas of Application
11
Working Safely
12
Figure 2.1: Name Plate and Warning Notices
13
3 Operating Principle
15
Generation of 2D Profiles
15
Figure 3.1: Light Section Sensor Design
15
Limits of Light Section Sensors
16
Occlusion
16
Figure 3.2: Occlusion
16
Possible Measure against Laser Occlusion
17
Possible Measures against Receiver Occlusion
17
Resolution
18
Figure 3.3: Typical Resolution LPS 36
18
Figure 3.4: Typical Resolution LPS 36HI
18
4 Device Description
19
Overview of Light Section Sensors
19
Mechanical Design
19
General Performance Characteristics
19
Figure 4.1: Mechanical Design of Leuze Light Section Sensors
19
Line Profile Sensor - LPS
20
Specific Performance Characteristics
20
Typical Areas of Application
20
Operating the Sensor
21
Connection to PC / Process Control
21
Configuration
21
Measurement Operation
21
Activation - Laser On/Off
21
Figure 4.2: Activation Input Signal Sequence
21
Triggering - Free Running
22
Figure 4.3: Trigger Input Signal Sequence
22
Cascading
23
Trigger Settings
23
Cascading Settings
23
Figure 4.4: Signal Sequence for Cascading
23
Figure 4.5: Cascading Application Example
23
Inspection Task
24
5 Installation and Mounting
25
Storage, Transportation
25
Unpacking
25
Figure 5.1: Device Name Plate LPS
25
Mounting the LPS
26
Figure 5.2: Fastening Options
26
Figure 5.3: Mounting Example LPS
26
BT 56 Mounting Device
27
Figure 5.4: BT 56 Mounting Device
27
BT 59 Mounting Device
28
Figure 5.5: BT 59 Mounting Device
28
Device Arrangement
29
Selecting a Mounting Location
29
Aligning the Sensor
29
Attach Laser Warning Sign
30
Cleaning
30
Figure 5.6: Alignment to the Measuring Plane
30
6 Electrical Connection
31
Figure 6.1: Location of the Electrical Connections
31
Figure 6.2: Connections of the LPS
31
Safety Notices
32
Shielding and Line Lengths
33
Shielding
33
General Shielding Information
34
Connect the Ground Potential to the Light Section Sensors
34
Figure 6.3: Connecting the Ground Potential to the Light Section Sensor
34
Connecting the Cable Shield in the Switch Cabinet
35
Connecting the Cable Shield to the PLC
35
Figure 6.4: Connecting the Cable Shield in the Switch Cabinet
35
Figure 6.5: Connecting the Cable Shield to the PLC
35
Connecting
36
Connection X1 - Logic and Power
36
Power Supply
36
Activation Input Inact
36
Trigger Input Intrig
36
Figure 6.6: Internal Wiring at X1
36
Cascading Output Outcas
37
Output "Ready" Outready
37
Connection X2 - Ethernet
37
Ethernet Cable Assignment
37
Figure 6.7: HOST / BUS in Cable Assignments on RJ-45
37
X3 - Incremental Encoder Connection
38
Two-Channel Incremental Encoder with Open Collector Outputs
40
Two-Channel Incremental Encoder, Single-Ended
40
Figure 6.8: Two-Channel Incremental Encoder Connection: Example with NPN/PNP Open Collector
40
Figure 6.9: Two-Channel Incremental Encoder Connection: Single-Ended Example
40
Two-Channel Incremental Encoder, Differential
41
Figure 6.10: Two-Channel Incremental Encoder Connection: Differential - RS 422 Example
41
Single-Channel Incremental Encoder (Beginning with Firmware V01.20)
42
Figure 6.11: Single-Channel Incremental Encoder Connection: Single-Ended Example (Schematic Illustration)
42
7 Display and Control Panel
43
Indicator and Operating Elements of the
43
LED Status Displays
43
Control Buttons
43
Figure 7.1: Indicator and Operating Elements of the LPS
43
Displays
44
Alignment Aid
44
Status Display
44
Command Mode
44
Menu Description
45
Structure
45
Operation/Navigation
47
Menu Navigation
47
Selecting Values or Selection Parameters for Editing
47
Editing Value Parameters
47
Editing Selection Parameters
47
Reset to Factory Settings
48
Interrupting a Reset
48
Executing a Reset
48
8 Commissioning and Configuration
49
Switching on
49
Establish Connection to PC
49
Setting an Alternative IP Address on the PC
50
Commissioning
51
9 Lpssoft Configuration Software
52
System Requirements
52
Installation
52
Possible Error Message
58
Starting Lpssoft/Communication Tab
59
Figure 9.1: Initial Screen Lpssoft
59
Parameter Settings/Parameters Tab
61
Standard Tab - Task Parameters Panel
61
Inspection Task Selection
61
Figure 9.2: Parameter Settings in Lpssoft When LPS 36Hi Is Connected
61
Operation Mode
62
Activation
62
Trigger Output Mode
62
Light Exposure
62
Field of View
62
Apply Settings
63
Encoder Tab - Encoder Parameters Area
63
Encoder Type
63
Figure 9.3: Encoder Settings
63
Evaluation Mode
64
Counter Value Overflow
64
Measurement Function/Visualization Tab
65
Figure 9.4: 3D Visualization with Lpssoft
65
Evaluating Saved Measurement Data
66
Figure 9.5: Evaluating Saved 3D Data
66
Menu Commands
67
Saving Parameter Settings/File Menu
67
Transmitting Parameter Settings/Configuration Menu
67
Saving Measurement Data/Measure Records Menu
67
Zoom and Pan/Toolbar
68
Figure 9.6: Zoom Function
68
Definition of Inspection Tasks
69
Typical Procedure
69
10 Integrating the LPS in the Process Control
70
General Information
70
Protocol Structure
70
Protocol Structure
71
Header
71
User Data
71
10.2.1 Command Number
71
10.2.2 Packet Number
72
10.2.3 Transaction Number
72
10.2.4 Status
72
10.2.5 Encoder High / Low
73
10.2.6 Scan Number
73
10.2.7 Type
73
10.2.8 Number of User Data
73
10.2.9 User Data
73
Commands
74
10.3.1 Elementary Commands
75
10.3.2 Commands in Command Mode
77
User Data in Command Mode (Command Parameters)
79
Set Laser Gate
79
Set Encoder Value
79
Set Actual Inspection Task
79
Get Actual Inspection Task
79
Set Scan Number
80
Set Single Inspection Task Parameter (Beginning with Firmware V01.40!)
80
Get Single Inspection Task Parameter (Beginning with Firmware V01.40!)
82
Set Single User Parameter (Beginning with Firmware V01.20!)
84
Set Single User Parameter (Beginning with Firmware V01.40!)
85
Get Single User Parameter (Beginning with Firmware V01.20 !)
85
10.3.4 Commands in Measure Mode
88
Working with the Protocol
90
Command Without User Data
90
Command with User Data
90
Operation with Lxs_Lib.dll
91
Access
91
Operating with HALCON® Image Processing Software
92
Benefits
92
Access
92
Additional Support When Integrating Sensors
92
11 Diagnostics and Troubleshooting
93
General Causes of Errors
93
Interface Error
94
Error Messages in Display (Starting from Firmware V01.40)
95
12 Maintenance
97
General Maintenance Information
97
Cleaning
97
Repairs, Servicing
97
Disassembling, Packing, Disposing
97
Repacking
97
13 Specifications
98
General Specifications
98
Typical Measurement Range
100
Dimensioned Drawing
101
14 Type Overview and Accessories
102
Type Overview
102
14.1.1 Lps
102
14.1.2 Lrs
102
14.1.3 Les
102
Accessories
103
14.2.1 Fastening
103
Mounting Devices
103
14.2.2 Accessory Ready-Made Cables for Voltage Supply X1
103
Contact Assignment for Connection Cable X1
103
Order Codes of the Cables for Voltage Supply
104
14.2.3 Accessories for Ethernet Interface X2
104
Ready-Made Cables with M12 Plug/Open Cable End
104
Ready-Made Cables with M12 Plug/Rj-45 Plug
105
Ready-Made Cables with M12 Plug/M12 Plug
105
Connectors
106
14.2.4 Accessory Ready-Made Cables for X3
106
Contact Assignment for X3 Connection Cables
106
Order Code of X3 Connection Cables
106
14.2.5 Configuration Software
106
15 Appendix
107
Glossary
107
Revision History / Feature List
108
15.2.1 Firmware
108
15.2.2 Configuration Software
109
Index
111
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