Eaton PowerXL DX-NET-PROFINET-2 Manual

Eaton PowerXL DX-NET-PROFINET-2 Manual

Field bus connection profinet for variable frequency drives da1
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Manual
09/13 MN04012007Z-EN
PowerXL
DX-NET-PROFINET-2
Field bus connection PROFINET
for Variable Frequency Drives DA1

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Summary of Contents for Eaton PowerXL DX-NET-PROFINET-2

  • Page 1 Manual 09/13 MN04012007Z-EN PowerXL ™ DX-NET-PROFINET-2 Field bus connection PROFINET for Variable Frequency Drives DA1...
  • Page 2 No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Eaton Industries GmbH, Bonn. Subject to alteration without notice.
  • Page 3 Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Wherever faults in the automation system may cause injury or material damage, external measures must be • Ensure that devices cannot be accidentally restarted. implemented to ensure a safe operating state in the event •...
  • Page 4: Table Of Contents

    Notes on the documentation ............16 Notes on the mechanical surface mounting ........ 16 Mounting for frame sizes FS2 and FS3........17 Mounting from construction size FS4 .......... 18 Installing the field bus connection..........20 Install field bus ................21 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 5 Configuring the module ............... 24 Parameters................... 26 Addressing ................... 27 4.5.1 Configuring the IP address............27 Operation ..................30 4.6.1 Cyclic data..................30 4.6.2 Acyclic data access ..............35 4.6.3 Acyclic data .................. 36 Alphabetical index ..............45 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 6: About This Manual

    Please follow the notes in the IL040004ZU instruction leaflet. → All the specifications in this manual refer to the hardware and software versions documented in it. → More information on the series described here can be found on the Internet under: → Support www.eaton.com/moeller DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 7: Reading Conventions

    WARNING Warns of the possibility of hazardous situations that could result in serious injury or even death.  DANGER Warns of hazardous situations that result in serious injury or death. 0.2.3 Tips → Indicates useful tips. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 8: Abbreviations And Symbols

    1 °F (T Fahrenheit -17.222 °C (T × 9/5 + 32 Rotational 1 rpm Revolutions per minute 1 min speed Weight 1 lb pound 0.4536 kg 2.205 Flow rate 1 cfm cubic feet per minute 1.698 m 0.5889 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 9 0 About this Manual 0.4 Units DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 10: Device Series

    The packaging must contain the following parts: • A field bus connection DX-NET-PROFINET-2, • the instruction leaflet IL040004ZU. P R O F IN E T IO P 2 Figure 1: Equipment supplied with field bus connection DX-NET-PROFINET-2 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 11: Key To Part Numbers

    DEVICENET PROFIBUS PROFINET MODBUSTCP ETHERCAT BACNETIP NET = Network (Network, Field bus) DX = card (accessories for the variable frequency drives of the PowerXL™ series) Figure 2: Catalog number selection of field bus interface card DX-NET-… DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 12: General Rated Operational Data

    5 – according to IEC 68-2-6; 10 - 500 Hz; 0.35 mm PROFINET connections Interface RJ45 plug Data transfer 100 Mbit/s full-duplex Transfer cable Twisted two-pair balanced cable (screened) Communication protocol PROFINET IEC 61158 Baud rate MBit/s DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 13: Designation At Dx-Net-Profinet-2

    P R O F IN E T IO ⑤ Figure 3: Designations at DX-NET-PROFINET-2 a Network status LED (NS) b RJ45 sockets c Module status LED (MS) d 50-pole adapter extension e Screws for securing DA1 variable frequency drive DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 14: Proper Use

    The DX-NET-PROFINET-2 field bus connection is not a household appliance, but rather a component intended exclusively for use in commercial applications. → Observe the technical data and connection requirements described in this manual. Any other usage constitutes improper use. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 15: Maintenance And Inspection

    Storage temperature: -40 - +85 °C, • Relative average air humidity: < 95 %, no condensation permitted. 1.8 Service and warranty Contact your local sales partner if you have a problem with your Eaton field bus connection. When you call, have following data ready: •...
  • Page 16: Engineering

    The number of cards on a PROFINET system is virtually unlimited. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 17: Led Indicators

    No data exchange taking place. There is no Ethernet connection. Green illuminating No data exchange taking place. An Ethernet connection has been established. Green flashing Data exchange is taking place. An Ethernet connection has been established. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 18: Installation

    In the case of sizes FS4 and up, the card will need to be mounted on the right side, underneath the variable frequency drive‘s front enclosure cover. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 19: Notes On The Documentation

    FS2 and FS3 • IL4020011Z instruction leaflet for DA1 variable frequency drive from size FS4 These documents are also available as PDF files on the Eaton Internet website. They can be quickly located at → Support www.eaton.com/moeller by entering the document number as the search term.
  • Page 20: Mounting For Frame Sizes Fs2 And Fs3

    Ensure that foreign bodies do not enter the opened housing wall. After doing so, you can insert the connection and secure it with the two screws. 0.25 Nm (2.21 lb-in) Figure 9: Inserting the field bus connection DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 21: Mounting From Construction Size Fs4

    Figure 10:Opening the enclosure of DA1 variable frequency drives with size FS4 and up NOTICE Do not insert tools or other objects into the opened variable frequency drive. Ensure that foreign bodies do not enter the opened housing wall. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 22 After doing so, you can insert the connection on the right-hand side and use the screws to secure it. Then put the cover back on and use the two screws (turn them 90°) to secure it. 0.25 Nm (2.21 lb-in) Figure 11:Inserting the field bus connection DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 23: Installing The Field Bus Connection

    (pinout). Meaning To GND via RC circuit To GND via RC circuit To GND via RC circuit To GND via RC circuit Figure 12:RJ45 plug pinout Figure 13:Connecting the RJ45 plug DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 24: Install Field Bus

    Figure 15:Separate routing in the cable duct a Mains and motor connection cable b PROFINET cable → In all cases only use approved PROFINET cables. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 25 3 Installation 3.7 Install field bus DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 26: Commissioning

    GSDML file. This file is required in order to be able to integrate a DA1 variable frequency drive into a PROFINET network. → The GSDML file, named “Eatn0109tbd.gsdml“, can be found on the CD-ROM and on the Internet at: → Support → Downloads www.eaton.com/moeller DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 27: Configuring The Module

    Computer (for programming and configuration purposes) • I/O device (e.g., DA1 variable frequency drive with DX-NET-PROFINET-2 connection) Figure 16:Engineering a PC (with configuration tool) b Head controller (I/O controller) c PROFINET cable d DA1 variable frequency drives e Motor DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 28 PLC‘s manufacturer.) ▶ Check the LED indicators. The I/O controller must recognize the device name and the module must light up with a green light (→ Section 2.2, „LED indicators“). PROFINET IO DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 29: Parameters

    2 = Keypad (KEYPAD FWD/REV) 3 = PID control 4 = field bus system (PROFINET-2, Modbus RTU, etc.) 5 = Slave mode 6 = field bus CANopen The Baud rate will automatically be set to match the master. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 30: Addressing

    Plug the module into the variable frequency drive (→ Figure 9, page 17). ▶ Connect the device to the computer and to the network (connect the RJ-45 plug → Figure 13, page 20). ▶ Switch on the device. ▶ Open the IPconfig program and click on Settings. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 31 Now click on Scan. The program will show all available modules. ▶ Right-click on the line for the module and select the Configuration option from the context menu in order to assign the module an IP address. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 32 4 Commissioning 4.5 Addressing ▶ Now set an IP address. Confirm with OK. → For more information on the available parameter data, refer to → Section 4.6.3, „Acyclic data“, page36. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 33: Operation

    Not used No action Quick stop (ramp) No action Fixed frequency 1 (FF1) No action Overwrite setpoint value with 0 Not used Not used Not used Not used Not used Not used Not used Not used DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 34 READY stop Operation (RUN) Clockwise rotating field (FWD) Anticlockwise rotating field (REV) no error Fault detected (FAULT) Acceleration ramp Frequency actual value equals setpoint input – Zero speed Speed control deactivated Speed control activated Not used DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 35 Encoder, communication lost Enc-01 Encoder, speed error Enc-02 Encoder, wrong PPRs set Enc-03 Encoder, channel A fault Enc-04 Encoder, channel B fault Enc-05 Encoder, channel A and B fault Enc-06 Encoder, RS485 data channel error Enc-07 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 36 SC-F04 Connection to add-on card lost OF-01 Add-on card in unknown state OF-02 Unsupported PLC function PLC-01 PLC program too big PLC-02 Division by 0 PLC-03 Lower limit value is higher than upper limit value PLC-04 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 37 The following settings can also be modified during operation: Value Description Field bus module PDO-4 0 = Motor torque output 1 = Output power 2 = DI status 3 = AI2 signal level 4 = Heat sink temperature DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 38: Acyclic Data Access

    Then click on Parameter data. (The following screenshot shows an excerpt.) ▶ Now enter the parameter values you want in the Value column. ▶ Finally, click on Set in order to transfer the values to the variable frequency drive. DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 39: Acyclic Data

    Fixed frequency FF2 / speed 2 00CA P2-03 Fixed frequency FF3 / speed 3 00CB P2-04 Fixed frequency FF4 / speed 4 00CC P2-05 Fixed frequency FF5 / speed 5 00CD P2-06 Fixed frequency FF6 / speed 6 00CE DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 40 Response in the event of a power failure 00EE P2-39 Parameter access lock 00EF P2-40 Access codes - menu level 2 00F0 P3-01 PID controllers, P amplification 012D P3-02 PID controller, I time constant 012E P3-03 PID controller, D time constant 012F DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 41 Response in the event of a communications dropout 01FA P5-07 Ramp via field bus 01FB P5-08 Field bus module PDO-4 output 01FC P5-09 reserved 01FD P5-10 reserved 01FE P5-11 reserved 01FF P5-12 Field bus module PDO-3 output 0200 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 42 Save parameters as default 0275 P6-30 Access code for menu level 3 0276 P7-01 Motor stator resistance 02BD P7-02 Rotor resistance 02BE P7-03 Motor leakage inductance (d) 02BF P7-04 Motor magnetizing current 02C0 P7-05 Motor leakage factor 02C1 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 43 Control source – external fault 038C P9-09 Control source - terminal control 038D P9-10 Source - speed 1 038E P9-11 Source - speed 2 038F P9-12 Source - speed 3 0390 P9-13 Source - speed 4 0391 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 44 DI 2 1002 03EA DI 3 1003 03EB DI 4 1004 03EC DI 5 1005 03ED DI 6 1006 03EE DI 7 1007 03EF DI 8 1008 03F0 AO 1 1009 03F1 AO 2 1010 03F2 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 45 User, torque reference 1044 0414 Field bus / User ramp 1045 0415 Scope index 1 / 2 1046 0416 Scope index 3/4 1047 0417 24hour timer 1048 0418 User display Ctrl 1049 0419 User display value 1050 041A DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 46 1096 0448 ID, field bus boards 1097 0449 Scope channel 1 - data 1101 044D Scope channel 2 - data 1102 044E Scope channel 3 - data 1103 044F Scope channel 4 - data 1104 0450 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 47 User, MWh meter 1131 046B Complete, KWh meter 1132 046C Complete, MWh meter 1133 046D Total, operating hours meter 1134 046E Total, operating minutes/seconds meter 1135 046F User, hours-run meter 1136 0470 User, operating minutes/seconds meter 1137 0471 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 48: Alphabetical Index

    ........23 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...
  • Page 49 ....... . . 12 Writing conventions ......4 DX-NET-PROFINET-2 09/13 MN04012007Z-EN www.eaton.com...

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